Automatic viscosity adjusting equipment
By designing automatic adhesive adjustment equipment, the viscosity pollution and cross-contamination problems caused by manual operations are solved, and an automated production process is realized, pollution and cross-contamination are reduced, and the production line's requirements for qualified glue liquid are met.
Patent Information
- Application Number
- CN202422053796.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-23
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-23
AI Technical Summary
The existing viscosity adjustment methods are manual operations, resulting in the viscosity being easily contaminated and cross-contaminated, and automated production cannot be achieved.
An automatic adhesive adjustment device is designed, including the body, glue bucket and cleaning bucket, equipped with a stirring mechanism, an online viscosity meter, liquid level sensor and station sensor, which can automatically add water, stir, clean and drain, and reduce human intervention.
Real-time display of viscosity values is achieved, automatic production processes are completed, pollution and cross-contamination caused by human operations are reduced, and the production line's requirements for qualified glue liquids are met.
Smart Images

Figure CN223027160U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glue viscosity adjusting equipment, and specifically to automatic glue viscosity adjusting equipment. Background Art
[0002] The existing viscosity adjustment methods are all manual operations. In order to solve the problem that the products of intelligent manufacturing projects can achieve automatic addition of purified water and automatic stirring, so that the production process can be completed automatically, reduce human intervention, as well as the pollution and cross - contamination caused by manual operations, automatic glue viscosity adjusting equipment is needed. Summary of the Utility Model
[0003] To overcome the deficiencies of the prior art, the utility model provides an automatic glue viscosity adjusting equipment to solve the technical problems of easy pollution and cross - contamination caused by manual operation of viscosity in the above - mentioned background art.
[0004] The technical solution of the utility model is as follows: The automatic glue viscosity adjusting equipment includes a machine body, a glue barrel and a cleaning barrel arranged inside the machine body. A stirring mechanism for promoting the uniform mixing of auxiliary materials and glue liquid and automatically adjusting the glue viscosity is arranged on the glue barrel.
[0005] The stirring mechanism includes a positive stirring blade and a reverse stirring blade. A rotating cylinder is fixedly connected to the end face of the positive stirring blade, and an on - line viscometer is fixedly connected to the outer wall of the rotating cylinder. A support plate is fixedly connected to the end face of the reverse stirring blade, a scraping plate is fixedly connected to the side of the support plate, and an inner rotating rod is fixedly connected to the support plate. The inner rotating rod is rotatably sleeved inside the rotating cylinder. A driving component for rotating the rotating cylinder and the inner rotating rod in opposite directions is arranged on the top of the glue barrel.
[0006] Preferably, the driving component includes an installation shell. A motor is arranged inside the installation shell. The output end of the motor is fixedly connected with a first bevel gear. The first bevel gear meshes with two second bevel gears. The rotating cylinder is fixed to the inner wall of one of the second bevel gears, and the inner rotating rod is fixed to the inner wall of the other second bevel gear.
[0007] Preferably, a displacement mechanism for driving the stirring mechanism to move is arranged on the glue barrel. The displacement mechanism includes a horizontal displacement component arranged on the machine body for driving the stirring mechanism to move horizontally and a vertical displacement component arranged on the horizontal displacement component for driving the stirring mechanism to move vertically.
[0008] Preferably, the horizontal displacement component includes an electric slide bar one fixed to the machine body. A horizontal displacement block is slidably connected to the outer wall of the electric slide bar one, and a mounting plate is fixedly connected to the front side of the horizontal displacement block.
[0009] Preferably, the vertical displacement component includes an electric slide rail two fixed to the mounting plate. A vertical displacement block is slidably connected to the outer wall of the electric slide rail two, and a fixing plate is fixedly connected to the front side of the vertical displacement block. The installation shell is fixed to the top of the fixing plate.
[0010] Preferably, a liquid level sensor is fixedly connected to the outer wall of the rotary drum to control the water addition amount to prevent overflow of the glue bucket.
[0011] Preferably, a station sensor is fixedly connected to the bottom of the fixed plate to confirm whether there is a glue bucket at the bottom of the stirring mechanism.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] 1. The present utility model can display the real-time viscosity value, and can complete automatic water addition, full-automatic stirring, cleaning, drainage, and temperature conversion, so that the production process can be completed automatically, reducing human intervention and preventing pollution and cross-contamination caused by human operation.
[0014] 2. The present utility model also has the functions of data acquisition and data printing, realizes data traceability, and the water addition quantity can be adjusted, which can meet the requirements of qualified glue liquid needed by the production line. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] The present utility model will be further described in detail below with reference to the drawings and specific embodiments.
[0016] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;
[0017] Figure 2 is a schematic structure diagram of the driving component of the present utility model;
[0018] Figure 3 is a schematic structure diagram of the positive stirring blade and the reverse stirring blade of the present utility model;
[0019] Figure 4 is a schematic structure diagram of the station sensor of the present utility model.
[0020] In the figure: 1, body; 2, glue bucket; 3, cleaning bucket; 4, shifting mechanism; 41, electric slide bar 1; 42, transverse moving block; 43, mounting plate; 44, electric slide rail 2; 45, vertical moving block; 46, fixed plate; 5, station sensor; 6, stirring mechanism; 61, motor; 62, bevel gear 1; 63, bevel gear 2; 64, rotary drum; 65, positive stirring blade; 66, inner rotating rod; 67, frame plate; 68, reverse stirring blade; 69, scraper; 610, on-line viscometer; 7, liquid level sensor. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0021] Next, in combination with the embodiments of the present utility model, the technical solutions in the embodiments of the present utility model will be clearly and completely described. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts fall within the scope of protection of the present utility model.
[0022] Existing viscosity adjustment methods are all manual operations. In order to solve the problem that the products in the intelligent manufacturing project can achieve automatic addition of purified water and automatic stirring, so as to realize the automation of the production process, reduce human intervention, as well as the pollution and cross - contamination caused by manual operation. Please refer to Figures 1-4 , this embodiment provides an automatic viscosity - adjusting device, including a machine body 1, a glue bucket 2 and a cleaning bucket 3 arranged in the machine body 1. Using an automatic stirring system to replace the previous manual stirring and viscosity adjustment can make the glue liquid mix more evenly and meet the production requirements.
[0023] Refer to Figure 4 As shown, a station sensor 5 is fixedly connected to the bottom of the fixing plate 46, which is used to confirm whether there is a glue bucket 2 at the bottom of the stirring mechanism 6. After the power is turned on, when the stirring mechanism 6 is in the upper position of the glue bucket 2 station, the station sensor 5 confirms that there is a glue bucket 2 and starts the stirring mechanism 6 to descend. If there is no glue bucket 2, it will automatically alarm through the external control panel.
[0024] Refer to Figure 1As shown, the glue barrel 2 is provided with a shift mechanism 4 for driving the stirring mechanism 6 to move, and the shift mechanism 4 includes a transverse shift assembly arranged on the machine body 1 for driving the stirring mechanism 6 to move transversely, and a vertical shift assembly arranged on the transverse shift assembly for driving the stirring mechanism 6 to move vertically. The transverse shift assembly includes an electric slide bar 1 41 fixed on the machine body 1, and the outer wall of the electric slide bar 1 41 is slidably connected with a transverse shift block 42, and the front side of the transverse shift block 42 is fixedly connected with a mounting plate 43. The vertical shift assembly includes an electric slide rail 2 44 fixed on the mounting plate 43, and the outer wall of the electric slide rail 2 44 is slidably connected with a vertical shift block 45, and the front side of the vertical shift block 45 is fixedly connected with a fixing plate 46, and the mounting shell is fixed on the top of the fixing plate 46. The station sensor 5 confirms that there is a glue barrel 2 and starts the operation of the electric slide rail 2 44, so that the vertical shift block 45 moves downward to drive the positive stirring blade 65 and the reverse stirring blade 68 to descend into the glue barrel 2. The auxiliary material and the glue are mixed evenly and the viscosity is adjusted automatically. When the mixing is completed, the electric slide rail 2 44 is started again to automatically raise the positive stirring blade 65 and the reverse stirring blade 68. After rising to the set position, the electric slide bar 1 41 is started to make the transverse block 42 drive the positive stirring blade 65 and the reverse stirring blade 68 to move transversely to the cleaning station. After moving transversely to the cleaning station, the electric slide rail 2 44 is started again to automatically lower the positive stirring blade 65 and the reverse stirring blade 68 into the cleaning barrel 3, and the water inlet button is pressed to open the hot water valve of the cleaning barrel 3 to enter the cleaning barrel 3 (the amount can be manually controlled by pressing the stop water inlet button), so that the positive stirring blade 65 and the reverse stirring blade 68 enter the cleaning operation mode (the speed and time can be set). After the cleaning is completed, the positive stirring blade 65 and the reverse stirring blade 68 automatically rise to return to the zero position, and the water in the cleaning barrel 3 is opened by pressing the drain button valve to drain the water. After all the water is drained, the drain button is pressed again to automatically close the valve.
[0025] refer to Figure 3 As shown, the outer wall of the rotating drum 64 is fixedly connected with a liquid level sensor 7, which is used to control the amount of water added to prevent overflow from the glue barrel 2. After the positive stirring blades 65 and the reverse stirring blades 68 in the stirring mechanism 6 enter the glue barrel 2, the liquid level sensor 7 does not protrude out of the glue barrel 2. When the liquid level sensor 7 senses the water level, an alarm is issued through the external control panel.
[0026] refer to Figures 2-3As shown in the figure, the existing viscosity adjustment methods are all manual operations. In order to solve the problem that the products of intelligent manufacturing projects can automatically add purified water and automatically stir, so that the production process can be completed automatically, reduce human intervention, as well as the pollution and cross - contamination caused by manual operations. In order to reduce the pollution and cross - contamination caused by manual operations, the following settings are made specifically. A stirring mechanism 6 for promoting the uniform mixing of auxiliary materials and glue liquid and automatically adjusting viscosity is arranged on the glue bucket 2. The stirring mechanism 6 includes a positive stirring blade 65 and a reverse stirring blade 68. A rotating cylinder 64 is fixedly connected to the end face of the positive stirring blade 65. An on - line viscometer 610 is fixedly connected to the outer wall of the rotating cylinder 64. A support plate 67 is fixedly connected to the end face of the reverse stirring blade 68. A scraping plate 69 is fixedly connected to the side of the support plate 67, which is used to scrape off the auxiliary materials and glue liquid adhering to the inner wall of the glue bucket 2. An inner rotating rod 66 is fixedly connected to the support plate 67. The inner rotating rod 66 is rotatably sleeved inside the rotating cylinder 64. A driving assembly for rotating the rotating cylinder 64 and the inner rotating rod 66 in opposite directions is arranged at the top of the glue bucket 2. The driving assembly includes an installation shell. A motor 61 is arranged inside the installation shell. The output end of the motor 61 is fixedly connected with a first bevel gear 62. The first bevel gear 62 meshes with two second bevel gears 63. The rotating cylinder 64 is fixed inside the inner wall of one of the second bevel gears 63. The inner rotating rod 66 is fixed inside the inner wall of the other second bevel gear 63. After the positive stirring blade 65 and the reverse stirring blade 68 descend to the set position in the glue bucket 2, the motor 61 is started (the delay start time can be set after reaching the position). The output end of the motor 61 drives the first bevel gear 62 to rotate. The first bevel gear 62 rotates and meshes with the two second bevel gears 63. One of the second bevel gears 63 drives the rotating cylinder 64 to rotate. The rotating cylinder 64 rotates to drive the positive stirring blade 65 to rotate forward. The other second bevel gear 63 drives the inner rotating rod 66 to rotate. The inner rotating rod 66 rotates to drive the reverse stirring blade 68 to rotate in the opposite direction. Through the positive and reverse stirring cooperation of the positive stirring blade 65 and the reverse stirring blade 68, at the same time, the on - line viscometer 610 works. The working time of the on - line viscometer 610 can be set to start working after a delay after the positive stirring blade 65 and the reverse stirring blade 68 work. The working proportional valve of the on - line viscometer 610 works simultaneously and changes the water - adding flow rate according to the numerical change of the on - line viscometer 610 until the set viscosity value is reached and then stops. The running speed and time of the positive stirring blade 65 and the reverse stirring blade 68 can be adjusted arbitrarily in three gears.
[0027] The above are only the preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.
Claims
1. An automatic viscosity adjusting device, comprising a body (1) and a glue barrel (2) and a cleaning barrel (3) arranged in the body (1), characterized in that: The glue barrel (2) is provided with a stirring mechanism (6) for promoting uniform mixing of auxiliary materials and glue liquid and automatic viscosity adjustment; The stirring mechanism (6) comprises a positive stirring blade (65) and a reverse stirring blade (68); the end surface of the positive stirring blade (65) is fixedly connected to a rotating drum (64); the outer wall of the rotating drum (64) is fixedly connected to an online viscometer (610); the end surface of the reverse stirring blade (68) is fixedly connected to a frame plate (67); the side surface of the frame plate (67) is fixedly connected to a scraper (69); the frame plate (67) is fixedly connected to an inner rotating rod (66); the inner rotating rod (66) is rotatably sleeved inside the rotating drum (64); and a driving component for rotating the rotating drum (64) and the inner rotating rod (66) in opposite directions is arranged on the top of the rubber barrel (2).
2. The automatic viscosity adjusting device according to claim 1, characterized in that: The driving assembly comprises a mounting shell, a motor (61) is arranged inside the mounting shell, an output end of the motor (61) is fixedly connected to a bevel gear 1 (62), the bevel gear 1 (62) is meshed with two bevel gear 2s (63), a rotating drum (64) is fixed to the inner wall of one of the bevel gear 2s (63), and an inner rotating rod (66) is fixed to the inner wall of the other bevel gear 2 (63).
3. The automatic viscosity adjusting device according to claim 1, characterized in that: The glue barrel (2) is provided with a shifting mechanism (4) for driving the stirring mechanism (6) to move, and the shifting mechanism (4) comprises a transverse shifting component arranged on the machine body (1) for driving the stirring mechanism (6) to move transversely, and a vertical shifting component arranged on the transverse shifting component for driving the stirring mechanism (6) to move vertically.
4. The automatic viscosity adjusting device according to claim 3, characterized in that: The transverse movement assembly comprises an electric slide rod (41) fixed on the machine body (1); the outer wall of the electric slide rod (41) is slidably connected to a transverse movement block (42); and the front side of the transverse movement block (42) is fixedly connected to a mounting plate (43).
5. The automatic viscosity adjusting device according to claim 3, characterized in that: The vertical movement assembly comprises an electric slide rail 2 (44) fixed on a mounting plate (43), the outer wall of the electric slide rail 2 (44) is slidably connected with a vertical movement block (45), the front side of the vertical movement block (45) is fixedly connected with a fixing plate (46), and the mounting shell is fixed on the top of the fixing plate (46).
6. The automatic viscosity adjusting device according to claim 1, characterized in that: The outer wall of the rotating drum (64) is fixedly connected with a liquid level sensor (7) for controlling the amount of water added to prevent overflow from the glue barrel (2).
7. The automatic viscosity adjusting device according to claim 5, characterized in that: A station sensor (5) is fixedly connected to the bottom of the fixed plate (46) for confirming whether there is a glue barrel (2) at the bottom of the stirring mechanism (6).