Concrete water reducer neutralizing tank

By designing structures such as water addition boxes, limiting pipes, buoyancy rods and blocking pillars in the concrete water reducing agent neutralization tank, quantitative addition and uniform stirring of materials are achieved, and chemical out-of-control problems caused by inconsistent material quantity in the prior art are solved, ensuring the safety and effectiveness of the reaction.

CN223027310UActive Publication Date: 2025-06-27JINING HENGJI POLYMER MATERIALS CO LTD
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Patent Information

Application Number
CN202422654419.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-01
Publication Date
2025-06-27
Estimated Expiration
2034-11-01

AI Technical Summary

Technical Problem

When used in the existing concrete water reducing agent neutralizing tank, the amount of materials added is inconsistent, resulting in excessive or insufficient raw materials or neutralizing agents, resulting in chemical out-of-control.

Method used

A concrete water reducing agent neutralization tank is designed. By setting up structures such as water addition boxes, restriction tubes, buoyancy rods and blocking pillars in the shell, quantitative addition and uniform stirring of materials are achieved to ensure the consistency of reaction conditions.

Benefits of technology

It effectively avoids chemical reactions caused by excessive or insufficient raw materials or neutralizing agents, ensures the safety and effectiveness of the reaction, and improves the operating efficiency and safety of the equipment.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of water reducing agent neutralization treatment, and discloses a concrete water reducing agent neutralization tank which comprises a shell, the left end of the shell is fixedly connected with a water adding box, the inner wall of the water adding box is slidably connected with a baffle, the top of the baffle is rotatably connected with a first connecting rod, the top of the first connecting rod is rotatably connected with a rotating plate, and the rotating plate is rotatably connected with a second connecting rod. A connecting rod is rotatably connected to the right end of the bottom of the rotating plate, a buoyancy rod is rotatably connected to the bottom of the connecting rod, a blocking column is fixedly connected to the exterior of the buoyancy rod, a buoyancy ball is fixedly connected to the bottom of the buoyancy rod, a limiting pipe is fixedly connected to the inner wall of the top of the shell, and a water inlet pipe is fixedly connected to the left end of the limiting pipe. According to the utility model, the notches of the water inlet pipe and the limiting pipe are finally blocked, and the process ensures the quantitative addition of materials, so that the consistency of reaction conditions is kept, the out-of-control chemical reaction caused by excessive or insufficient raw materials or neutralizers is avoided, and the safety and effectiveness of the reaction are ensured.
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Description

Technical Field

[0001] The utility model relates to the technical field of water reducer neutralization treatment, in particular to a concrete water reducer neutralization tank. Background Technique

[0002] A concrete water reducer neutralization tank is a device used to adjust the acidity and alkalinity (pH value) of water reducers in concrete. When a water reducer is used in concrete, if its pH value is too low, it may affect the performance and durability of the concrete. The neutralization tank can increase the pH value of the water reducer by adding a neutralizing agent (such as sodium hydroxide or calcium hydroxide), thereby ensuring its effectiveness and stability in concrete.

[0003] In the prior art, when some neutralization tanks are in use, the amount of materials added each time is inconsistent, which may lead to an excess or deficiency of raw materials or neutralizing agents, resulting in a chemical out-of-control phenomenon and affecting the normal use of the neutralization tank. Therefore, a concrete water reducer neutralization tank is proposed to solve the above problems. Content of the Utility Model

[0004] In order to make up for the above deficiencies, the utility model provides a concrete water reducer neutralization tank, aiming to improve the problem that the inconsistent amount of materials added in the prior art may lead to an excess or deficiency of raw materials or neutralizing agents.

[0005] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0006] A concrete water reducer neutralization tank, including a housing, a water adding box is fixedly connected to the left end of the housing, a baffle is slidably connected to the inner wall of the water adding box, a first connecting rod is rotatably connected to the top of the baffle, a rotating plate is rotatably connected to the top of the first connecting rod, a connecting rod is rotatably connected to the right end of the bottom of the rotating plate, a buoyancy rod is rotatably connected to the bottom of the connecting rod, a blocking column is fixedly connected to the outside of the buoyancy rod, a buoyancy ball is fixedly connected to the bottom of the buoyancy rod, a limiting pipe is fixedly connected to the inner wall of the top of the housing, a water inlet pipe is fixedly connected to the left end of the limiting pipe, limiting components for restricting the baffle are fixedly connected to both sides of the baffle, a driving component for starting the components is fixedly connected to the top of the housing, and a cleaning component for cleaning the housing is fixedly connected to the bottom of the driving component;

[0007] As a further description of the above technical solution:

[0008] The limiting component includes two limiting blocks, the closer sides of the two limiting blocks are respectively fixedly connected to both sides of the baffle, limiting grooves are respectively opened on the inner walls of both sides of the water adding box, and the outside of the limiting block is slidably connected to the inner wall of the limiting groove;

[0009] As a further description of the above technical solution:

[0010] The driving assembly includes a driving box, the bottom of the driving box is fixedly connected to the top of the housing, a cylinder is fixedly connected to the top of the housing, the driving end of the cylinder is fixedly connected to a rack plate, a gear is rotatably connected to the inner wall of the driving box, and the rack plate is meshed with the gear;

[0011] As a further description of the above technical solution:

[0012] The cleaning assembly includes a transmission rod, the top of the transmission rod is fixedly connected to the bottom of the gear, a support plate is fixedly connected to the outside of the transmission rod, the other end of the support plate is fixedly connected to a cleaning plate, and the outer side wall of the cleaning plate is in contact with the inner wall of the housing;

[0013] As a further description of the above technical solution:

[0014] A plurality of stirring rods are fixedly connected to the outside of the transmission rod for stirring the water reducing agent;

[0015] As a further description of the above technical solution:

[0016] The right end of the baffle is in contact with the left end of the water inlet pipe, and the outside of the blocking column is slidably connected to the inner wall of the limiting pipe;

[0017] As a further description of the above technical solution:

[0018] The bottom of the rotating plate is rotatably connected to the top of the housing, and a support seat is fixedly connected to the outside of the housing;

[0019] As a further description of the above technical solution:

[0020] The bottom of the housing is fixedly connected to a water outlet pipe, and a valve is fixedly connected to the front end of the water outlet pipe.

[0021] The present utility model has the following beneficial effects:

[0022] 1. In the present utility model, by adding materials from the water adding box, the materials flow into the limiting pipe and enter the housing. When the internal materials reach the set level, the buoyancy ball pushes the buoyancy rod, thereby moving the blocking column and rotating the rotating plate, driving the baffle to slide, and finally blocking the notch of the water inlet pipe and the limiting pipe. This process ensures the quantitative addition of materials, thus maintaining the consistency of reaction conditions, avoiding the out-of-control of chemical reactions caused by excessive or insufficient raw materials or neutralizing agents, and ensuring the safety and effectiveness of the reaction.

[0023] 2. In the present utility model, after starting the air cylinder, the rack plate moves and meshes with the gear, driving the transmission rod to rotate the stirring rod, effectively stirring the materials inside the stirring shell to ensure uniformity. At the same time, the transmission rod drives the support plate to rotate the cleaning plate, cleaning the inner wall of the shell, preventing contact with the limiting pipe and affecting cleaning, and ensuring that the inner wall of the shell remains clean. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional schematic diagram of a concrete water reducer neutralization tank proposed by the present utility model;

[0025] Figure 2 is a structural schematic diagram of a support plate of a concrete water reducer neutralization tank proposed by the present utility model;

[0026] Figure 3 is Figure 2 an enlarged view of part A in

[0027] Figure 4 is Figure 2 an enlarged view of part B in

[0028] LEGEND DESCRIPTION:

[0029] 1. Shell; 2. Water adding box; 3. Baffle; 4. Connecting rod 1; 5. Rotating plate; 6. Connecting rod 2; 7. Buoyancy rod; 8. Blocking column; 9. Buoyancy ball; 10. Limiting pipe; 11. Water inlet pipe; 12. Limiting block; 13. Limiting groove; 14. Driving box; 15. Air cylinder; 16. Gear; 17. Transmission rod; 18. Stirring rod; 19. Support plate; 20. Cleaning plate; 21. Water outlet pipe; 22. Valve; 23. Support seat; 24. Rack plate. DETAILED IMPLEMENTATION MANNER

[0030] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0031] Refer to Figure 2 and Figure 3, An embodiment provided by the present utility model: A neutralization tank for concrete water reducer, including a housing 1. A water addition box 2 is fixedly connected to the left end of the housing 1. The purpose of designing the water addition box 2 is to facilitate the rapid addition of materials, thereby improving the overall working efficiency. A baffle 3 is slidably connected to the inner wall of the water addition box 2. The presence of the baffle 3 can effectively adjust the material inflow rate to ensure that the ratio of added water to materials meets the reaction requirements. A connecting rod one 4 is rotatably connected to the top of the baffle 3. The connecting rod one 4 enables the baffle 3 to be flexibly adjusted when the water level changes, improving the automation level of the structure. A rotating plate 5 is rotatably connected to the top of the connecting rod one 4. The design of the rotating plate 5 makes the movement of the connecting rod one 4 more stable, reducing mechanical wear. The bottom of the rotating plate 5 is rotatably connected to the top of the housing 1, ensuring the stability of the structure and preventing accidental displacement during operation.

[0032] A connecting rod two 6 is rotatably connected to the right end of the bottom of the rotating plate 5. The connection method between the connecting rod two 6 and the buoyancy rod 7 can achieve more precise buoyancy control. The connecting rod two 6 is rotatably connected to the bottom of the buoyancy rod 7. Through the action of the buoyancy ball 9, the buoyancy rod 7 can sense the liquid level change and make corresponding adjustments. A blocking column 8 is fixedly connected to the outside of the buoyancy rod 7. The movement mechanism of the blocking column 8 ensures that the opening of the limiting pipe 10 will be blocked in time after the material reaches the set level, preventing excessive material from entering. A buoyancy ball 9 is fixedly connected to the bottom of the buoyancy rod 7. When the liquid increases, the buoyancy of the buoyancy ball 9 rises (as shown in the attachment Figure 2 ), ensuring the precise operation of the blocking column 8. A limiting pipe 10 is fixedly connected to the inner wall of the top of the housing 1. The design of the limiting pipe 10 enables the orderly inflow and outflow of water, effectively managing the flow of materials.

[0033] The outside of the blocking column 8 is slidably connected to the inner wall of the limiting pipe 10, enabling the structure to achieve a more flexible blocking and release mechanism. A water inlet pipe 11 is fixedly connected to the left end of the limiting pipe 10. The setting of the water inlet pipe 11 ensures that the water source can be quickly transported into the structure. The right end of the baffle 3 is in contact with the left end of the water inlet pipe 11, ensuring the rapid mixing of water and materials and improving the reaction speed of the equipment. Limiting components for restricting the baffle 3 are fixedly connected to both sides of the baffle 3. The design of the limiting components prevents the accidental movement of the baffle 3 during operation, ensuring the safety and reliability of the structure. A driving component for starting the components is fixedly connected to the top of the housing 1. The addition of the driving component enables the equipment to achieve more efficient operation and control. A cleaning component for cleaning the housing 1 is fixedly connected to the bottom of the driving component. The presence of the cleaning component effectively maintains the hygiene inside the equipment.

[0034] The driving assembly includes a driving box 14, the bottom of which is fixedly connected to the top of the housing 1, ensuring the stability of the driving structure; a cylinder 15 is fixedly connected to the top of the housing 1, and the function of the cylinder 15 is to provide power so that other components can operate smoothly; the driving end of the cylinder 15 is fixedly connected to a rack plate 24, and the rack plate 24 can move effectively under the drive of the cylinder 15, ensuring the transmission of power; a gear 16 is rotatably connected to the inner wall of the driving box 14 (as shown in the attachment Figure 4 ), and the design of the gear 16 enables power to be better converted into mechanical motion.

[0035] The rack plate 24 and the gear 16 are meshed to achieve efficient power transmission; the cleaning assembly includes a transmission rod 17, the top of which is fixedly connected to the bottom of the gear 16, ensuring the coherence of the transmission structure; a support plate 19 is fixedly connected to the outside of the transmission rod 17, and the setting of the support plate 19 enhances the cleaning effect of the cleaning plate 20; the other end of the support plate 19 is fixedly connected to a cleaning plate 20, and the design of the cleaning plate 20 ensures that the inner wall of the housing 1 can be thoroughly cleaned after each reaction; the outer side wall of the cleaning plate 20 is in contact with the inner wall of the housing 1, providing efficient cleaning performance; a plurality of stirring rods 18 are fixedly connected to the outside of the transmission rod 17 for stirring the water reducing agent to ensure uniform mixing of the materials and improve the reaction effect; a water outlet pipe 21 is fixedly connected to the bottom of the housing 1, and the setting of the water outlet pipe 21 facilitates the discharge of the materials and simplifies the subsequent operation; a valve 22 is fixedly connected to the front end of the water outlet pipe 21, and the control of the valve 22 ensures the orderly outflow of the materials and improves the operation safety; a support seat 23 is fixedly connected to the outside of the housing 1, and the support seat 23 provides additional stability so that the equipment will not tilt or move during operation.

[0036] Working principle: When the equipment needs to be used, at this time, the materials are added through the water adding box 2, and then the materials will flow into the limiting pipe 10 through the water inlet pipe 11 and then flow into the inside of the housing 1 from the limiting pipe 10. When the materials inside the housing 1 reach a certain level, they will push the buoyancy ball 9. At this time, the buoyancy ball 9 can push the buoyancy rod 7 to move the blocking column 8, and when the blocking column 8 moves, it can push the connecting rod two 6 to rotate the rotating plate 5. At this time, the rotation of the rotating plate 5 can drive the connecting rod one 4 to push the baffle 3 to move, and the movement of the baffle 3 can drive the limiting block 12 to slide on the inner wall of the limiting groove 13. When the baffle 3 slides continuously, it will block the water inlet pipe 11, and at this time, the blocking column 8 will block the notch of the limiting pipe 10, so that the external materials cannot enter the inside of the housing 1, thus achieving the quantitative effect, ensuring that the reaction conditions are consistent in each batch, and avoiding the phenomenon of chemical reaction out of control caused by excessive or insufficient raw materials or neutralizing agents;

[0037] After adding the materials, the cylinder 15 is started at this time. Driven by the cylinder 15, the rack plate 24 can be moved. When the rack plate 24 is moving, it can engage with the gear 16, so that the gear 16 rotates. The rotation of the gear 16 can drive the transmission rod 17 to make the stirring rod 18 rotate, so as to stir the materials inside the housing 1 and ensure the uniformity of the materials. At this time, the rotation of the transmission rod 17 will also drive the support plate 19 to make the cleaning plate 20 rotate. The rotation of the cleaning plate 20 can clean the inner wall of the housing 1. And through the reciprocating pulling of the cylinder 15 on the rack plate 24, the cleaning plate 20 makes a circular motion to avoid contacting the limiting pipe 10 and affecting the cleaning. Finally, by opening the valve 22, the materials are discharged from the water outlet pipe 21.

[0038] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.

Claims

1. A concrete water reducing agent neutralization tank, comprising a shell (1), characterized in that: The left end of the shell (1) is fixedly connected to a water adding box (2), the inner wall of the water adding box (2) is slidably connected to a baffle (3), the top of the baffle (3) is rotatably connected to a connecting rod (4), the top of the connecting rod (4) is rotatably connected to a rotating plate (5), the bottom right end of the rotating plate (5) is rotatably connected to a connecting rod (6), the bottom of the connecting rod (6) is rotatably connected to a buoyancy rod (7), the outside of the buoyancy rod (7) is fixedly connected to a blocking column (8), the bottom of the buoyancy rod (7) is fixedly connected to a buoyancy ball (9), the top inner wall of the shell (1) is fixedly connected to a limiting tube (10), the left end of the limiting tube (10) is fixedly connected to a water inlet pipe (11), both sides of the baffle (3) are fixedly connected to limit components for limiting the baffle (3), the top of the shell (1) is fixedly connected to a driving component for starting a component, and the bottom of the driving component is fixedly connected to a cleaning component for cleaning the shell (1).

2. A concrete water reducing agent neutralization tank according to claim 1, characterized in that: The limiting assembly comprises two limiting blocks (12), the adjacent sides of the two limiting blocks (12) are respectively fixedly connected to the two sides of the baffle (3), the inner walls on both sides of the water adding box (2) are provided with limiting grooves (13), and the outer parts of the limiting blocks (12) are slidably connected to the inner walls of the limiting grooves (13).

3. A concrete water reducing agent neutralization tank according to claim 1, characterized in that: The drive assembly comprises a drive box (14), the bottom of the drive box (14) is fixedly connected to the top of the housing (1), the top of the housing (1) is fixedly connected to a cylinder (15), the driving end of the cylinder (15) is fixedly connected to a rack plate (24), the inner wall of the drive box (14) is rotatably connected to a gear (16), and the rack plate (24) is meshingly connected to the gear (16).

4. A concrete water reducing agent neutralization tank according to claim 3, characterized in that: The cleaning assembly comprises a transmission rod (17), the top of the transmission rod (17) being fixedly connected to the bottom of the gear (16), the outside of the transmission rod (17) being fixedly connected to a support plate (19), the other end of the support plate (19) being fixedly connected to a cleaning plate (20), the outer side wall of the cleaning plate (20) being in contact with the inner wall of the housing (1).

5. A concrete water reducing agent neutralization tank according to claim 4, characterized in that: A plurality of stirring rods (18) are fixedly connected to the outside of the transmission rod (17) and are used to stir the water reducing agent.

6. A concrete water reducing agent neutralization tank according to claim 1, characterized in that: The right end of the baffle (3) contacts the left end of the water inlet pipe (11), and the outside of the blocking column (8) is slidably connected to the inner wall of the limiting pipe (10).

7. A concrete water reducing agent neutralization tank according to claim 1, characterized in that: The bottom of the rotating plate (5) is rotatably connected to the top of the shell (1), and the outside of the shell (1) is fixedly connected with a support seat (23).

8. A concrete water reducing agent neutralization tank according to claim 1, characterized in that: A water outlet pipe (21) is fixedly connected to the bottom of the housing (1), and a valve (22) is fixedly connected to the front end of the water outlet pipe (21).