Waste residue separation device for ferrous metallurgy steelmaking
By using a combination of permanent magnet guide rollers and unloading brushes in the steel metallurgical waste slag separation device, the automatic separation of waste slag and iron slag is achieved, solving the problem of low manual separation efficiency in the prior art, and improving the separation efficiency and degree of automation.
Patent Information
- Application Number
- CN202422042918.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing waste slag separation device for steel metallurgy requires manual use of magnets to suck out the slag, resulting in low automation, high separation cost and low efficiency.
A waste slag separation device for steel metallurgy steelmaking is designed, using a combination of a permanent magnet guide roller and a discharge brush to adsorb and rotate the iron slag through the permanent magnet guide roller, and the discharge brush is used to separate the iron slag to achieve automatic separation.
Automatic separation of waste slag and iron slag is achieved, separation efficiency is improved, separation cost is reduced, and manual operation is required.
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Figure CN223027415U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of steel smelting, in particular to a waste slag separation device for steelmaking in steel metallurgy. Background Art
[0002] Metallurgy refers to the mining, selection, sintering of metal ores, and smelting and processing them into metal materials. Iron and steel metallurgy refers to the smelting of iron ore into steel materials. A lot of waste slag is produced in the process of iron and steel metallurgy. These waste slags can be processed into building materials, road base materials, and even mixed with organic matter for use as planting soil, making them environmentally friendly.
[0003] In the actual production and processing process, it is inevitable that a small amount of iron slag will be mixed in the waste slag. The iron slag is wrapped by the smelting waste slag. It is necessary to separate the iron slag from the waste slag, so that the iron slag can be recycled and the waste of steel materials can be reduced, and the waste slag can meet the environmentally friendly recycling standards. However, after the existing iron and steel metallurgical waste slag separation device crushes the waste slag, it is necessary to use a magnet to suck out the iron slag manually, resulting in low automation, high separation cost and low efficiency. Utility Model Content
[0004] The utility model aims to solve the problem in the prior art that iron slag needs to be sucked out by manpower using magnets, resulting in low automation, high separation cost and low efficiency, and proposes a waste slag separation device for steel metallurgy and steelmaking.
[0005] In order to achieve the above-mentioned purpose, the utility model adopts the following technical scheme: a waste slag separation device for steelmaking in iron and steel metallurgy, comprising a casing, a feed port is provided on one side of the casing, a feed mechanism is provided in the feed port, a crushing mechanism is provided in the casing, a guide hopper is fixedly connected in the casing, a first rotating shaft is rotatably connected in the casing, a permanent magnetic guide roller is provided on the outer surface of the first rotating shaft, a first drive motor is installed on one side of the casing, an output end of the first drive motor passes through the casing and is fixedly connected to the first rotating shaft, a fixed shell is fixedly connected to the inner side of the casing, a first return spring is fixedly connected in the fixed shell, a slide plate is slidably connected in the fixed shell, a discharge brush is fixedly connected on one side of the slide plate, and the discharge brush movably passes through the fixed shell.
[0006] Preferably, the feeding mechanism comprises a rectangular groove, the rectangular groove is opened on the inner side of the feeding port, and a rotating rod is rotatably connected in the rectangular groove.
[0007] Preferably, a vibration plate is fixedly sleeved on the outer surface of the rotating rod, a supporting plate is fixedly connected to the inner side of the feed port, a second return spring is fixedly connected to the top of the supporting plate, and the top of the second return spring is fixedly connected to the vibration plate.
[0008] Preferably, the crushing mechanism comprises two second rotating shafts, and the two second rotating shafts are both rotatably connected in the casing.
[0009] Preferably, two crushing rollers are fixedly sleeved on the outer surfaces of the two second rotating shafts, the two crushing rollers cooperate with each other, and one end of the two second rotating shafts movably penetrates the casing.
[0010] Preferably, two gears are fixedly sleeved on the outer surfaces of the two second rotating shafts, and the two gears are meshingly connected.
[0011] Preferably, a second drive motor is installed on one side of the casing, and an output end of the second drive motor passes through the casing and is fixedly connected to one of the second rotating shafts.
[0012] Preferably, a heat energy conversion device is provided on the inner top of the casing, and a cover plate is bolted to the top of the casing.
[0013] Preferably, a guide block is fixedly connected to the inner bottom of the housing, and the guide block is arranged at an angle.
[0014] Preferably, a first discharge port is provided at the bottom of the casing, and a second discharge port is provided at the bottom of the casing.
[0015] Compared with the prior art, the advantages and positive effects of the utility model are:
[0016] 1. In the utility model, by starting the first driving motor, the first rotating shaft drives the permanent magnetic guide roller to rotate. During the rotation of the permanent magnetic guide roller, the waste slag falls due to gravity and is discharged from the corresponding discharge port, while the iron slag is attracted by the permanent magnetic guide roller and adsorbed on the permanent magnetic guide roller. The permanent magnetic guide roller rotates with the iron slag until it collides with the discharge brush. The discharge brush made of insulating material separates the iron slag adsorbed by the permanent magnetic guide roller on the permanent magnetic guide roller. At the same time, under the elastic force of the first return spring, the discharge brush can always maintain close contact with the permanent magnetic guide roller, which facilitates the separation of the iron slag, thereby achieving the purpose of separating the waste slag and the iron slag, without manual operation, and improving the separation efficiency.
[0017] 2. In the utility model, a feeding mechanism is provided. When waste slag is added into the casing through the feed port, the vibration plate is supported by the second return spring, so that the vibration plate can vibrate continuously, which is convenient for increasing the feeding speed and effectively preventing the feed port from being blocked. A thermal energy conversion device is provided. During the crushing process of the waste slag, the internal heat is dissipated. A heat conducting rod is fixedly connected to the bottom of the thermal energy conversion device. The heat conducting rod absorbs the heat of the waste slag. The thermal energy conversion device is convenient for converting the absorbed heat. The cover plate installed with bolts is convenient for taking out the thermal energy conversion device. Then, under the action of the guide block, the waste slag is convenient for being discharged through the first discharge port and the iron slag is convenient for being discharged through the second discharge port. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model provides a main structure stereogram of a waste slag separation device for steelmaking in iron and steel metallurgy;
[0019] Figure 2 The utility model provides a bottom side structural stereogram of a waste slag separation device for steelmaking in iron and steel metallurgy;
[0020] Figure 3 This is a rear structural stereogram of a waste slag separation device for steelmaking in iron and steel metallurgy proposed by the utility model;
[0021] Figure 4 The utility model provides a partial cross-sectional structural stereogram of a feed port in a waste slag separation device for steelmaking in iron and steel metallurgy;
[0022] Figure 5 The utility model provides a sectional structural stereogram of a waste slag separation device for steelmaking in iron and steel metallurgy;
[0023] Figure 6 The utility model provides a three-dimensional cross-sectional structure diagram of a fixed shell in a waste slag separation device for steelmaking in iron and steel metallurgy;
[0024] Figure 7 The utility model provides a structural stereogram of a crushing mechanism in a waste slag separation device for steelmaking in iron and steel metallurgy.
[0025] Legend: 1. Casing; 2. Feed port; 3. Feed mechanism; 301. Rectangular groove; 302. Rotating rod; 303. Vibrating plate; 304. Loading plate; 305. Second return spring; 4. Crushing mechanism; 401. Second rotating shaft; 402. Crushing roller; 403. Gear; 404. Second drive motor; 5. Guide hopper; 6. First rotating shaft; 7. Permanent magnetic guide roller; 8. First drive motor; 9. Fixed shell; 10. First return spring; 11. Slide plate; 12. Discharge brush; 13. Heat energy conversion equipment; 14. Cover plate; 15. Guide block; 16. First discharge port; 17. Second discharge port. Detailed implementation mode
[0026] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the present utility model will be further described below in conjunction with the accompanying drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.
[0027] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.
[0028] Embodiment 1: As Figure 1 - Figure 7 shown, the present utility model provides a waste residue separation device for steel metallurgy steelmaking, including a machine shell 1, a feed inlet 2 is arranged on one side of the machine shell 1, a feeding mechanism 3 is arranged in the feed inlet 2, a crushing mechanism 4 is arranged in the machine shell 1, a material guiding hopper 5 is fixedly connected in the machine shell 1, a first rotating shaft 6 is rotatably connected in the machine shell 1, a permanent magnet guiding roller 7 is arranged on the outer surface of the first rotating shaft 6, a first driving motor 8 is installed on one side of the machine shell 1, the output end of the first driving motor 8 penetrates through the machine shell 1 and is fixedly connected with the first rotating shaft 6, a fixed shell 9 is fixedly connected to the inner side of the machine shell 1, a first return spring 10 is fixedly connected in the fixed shell 9, a sliding plate 11 is slidably connected in the fixed shell 9, a discharging brush 12 is fixedly connected to one side of the sliding plate 11, and the discharging brush 12 movably penetrates through the fixed shell 9.
[0029] The overall effect achieved by the entire Embodiment 1 is that by starting the first driving motor 8, the first rotating shaft 6 drives the permanent magnet guiding roller 7 to rotate. When the waste residue is crushed and then falls on the permanent magnet guiding roller 7 through the material guiding hopper 5, during the rotation of the permanent magnet guiding roller 7, the waste residue falls due to gravity and is discharged from the corresponding discharging port, while the iron slag will be attracted by the permanent magnet guiding roller 7 and adsorbed on the permanent magnet guiding roller 7. The permanent magnet guiding roller 7 carries the iron slag to rotate until it collides with the discharging brush 12. The iron slag adsorbed on the permanent magnet guiding roller 7 is separated on the permanent magnet guiding roller 7 by the discharging brush 12 made of insulating material. At the same time, under the elastic force of the first return spring 10, the discharging brush 12 can always keep in close contact with the permanent magnet guiding roller 7, facilitating the separation of the iron slag, thereby achieving the purpose of separating the waste residue and the iron slag, without manual operation and improving the separation efficiency.
[0030] Embodiment 2: As Figure 1 - Figure 7As shown in the figure, the feeding mechanism 3 includes a rectangular groove 301 which is opened inside the feeding port 2. A rotating rod 302 is rotatably connected inside the rectangular groove 301. A vibrating plate 303 is fixedly sleeved on the outer surface of the rotating rod 302. A bearing plate 304 is fixedly connected inside the feeding port 2. A second return spring 305 is fixedly connected to the top of the bearing plate 304. The top end of the second return spring 305 is fixedly connected to the vibrating plate 303. The crushing mechanism 4 includes two second rotating shafts 401 which are both rotatably connected inside the machine housing 1. Two crushing rollers 402 are fixedly sleeved on the outer surfaces of the two second rotating shafts 401. The two crushing rollers 402 cooperate with each other. One end of each of the two second rotating shafts 401 movably penetrates through the machine housing 1. Two gears 403 are fixedly sleeved on the outer surfaces of the two second rotating shafts 401. The two gears 403 are meshed and connected. A second driving motor 404 is installed on one side of the machine housing 1. The output end of the second driving motor 404 penetrates through the machine housing 1 and is fixedly connected to one of the second rotating shafts 401. A heat energy conversion device 13 is arranged at the inner top of the machine housing 1. A cover plate 14 is bolted to the top of the machine housing 1. A guiding block 15 is fixedly connected to the inner bottom of the machine housing 1. The guiding block 15 is inclined. A first discharge port 16 is arranged at the bottom of the machine housing 1. A second discharge port 17 is arranged at the bottom of the machine housing 1.
[0031] The effect achieved by the entire embodiment 2 is that when adding waste residue into the machine housing 1 through the feeding port 2 by setting the feeding mechanism 3, the vibrating plate 303 is supported by the second return spring 305, and then the vibrating plate 303 can vibrate continuously, which is convenient for improving the feeding speed and effectively preventing the feeding port 2 from being blocked. By setting the crushing mechanism 4 and starting the second driving motor 404, the second driving motor 404 drives one of the second rotating shafts 401 to rotate. One of the second rotating shafts 401 drives one of the gears 403 to rotate. Since the two gears 403 are meshed and connected, the two crushing rollers 402 rotate relatively, which is convenient for crushing and grinding the waste residue. By setting the heat energy conversion device 13, during the process of crushing the waste residue, the heat inside it is dissipated. The heat conducting rod is fixedly connected to the bottom of the heat energy conversion device 13, and the heat conducting rod absorbs the heat of the waste residue. The heat energy conversion device 13 is convenient for converting the absorbed heat energy. The bolted cover plate 14 is convenient for taking out the heat energy conversion device 13. Under the action of the guiding block 15, it is convenient for the waste residue to be discharged through the first discharge port 16, and the iron slag is discharged through the second discharge port 17.
[0032] Working principle: When in use, install the heat energy conversion device 13 inside the casing 1, and install the cover plate 14 on the top of the casing 1 through bolts. When separating the waste residue, start the first drive motor 8 and the second drive motor 404, and then add the waste residue into the casing 1 through the feed port 2. The vibration plate 303 is supported by the second return spring 305, so that the vibration plate 303 can vibrate continuously, improving the feeding speed. When the waste residue falls between the two crushing rollers 402 through the feed port 2, drive one of the second rotating shafts 401 to rotate through the second drive motor 404. One of the second rotating shafts 401 drives one of the gears 403 to rotate. Since the two gears 403 are meshed and connected, the two crushing rollers 402 rotate relatively to crush and grind the waste residue. When the waste residue is crushed, it falls on the permanent magnet guide roller 7 through the material guide hopper 5. At the same time, the first rotating shaft 6 drives the permanent magnet guide roller 7 to rotate. During the rotation of the permanent magnet guide roller 7, the waste residue falls due to gravity and is discharged from the first discharge port 16, while the iron slag will be attracted by the permanent magnet guide roller 7 and adsorbed on the permanent magnet guide roller 7. The permanent magnet guide roller 7 carries the iron slag to rotate until it collides with the unloading brush 12. The iron slag adsorbed on the permanent magnet guide roller 7 is separated on the permanent magnet guide roller 7 through the unloading brush 12 made of insulating material and is discharged from the second discharge port 17. It does not require manual operation, improving the separation efficiency. At the same time, during the rolling and crushing process of the waste residue, the heat inside it is dissipated, and the heat energy conversion device 13 absorbs the heat of the waste residue, facilitating the energy conversion of the absorbed heat.
[0033] The above is only the preferred embodiment of the present invention, and it does not limit the present invention in other forms. Any person skilled in the art may use the disclosed technical content to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, as long as it does not depart from the technical solution content of the present invention, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present invention still fall within the protection scope of the technical solution of the present invention.
Claims
1. A slag separation device for steelmaking in iron and steel metallurgy, comprising a housing (1), characterized in that: A feed port (2) is provided on one side of the casing (1), a feed mechanism (3) is provided in the feed port (2), a crushing mechanism (4) is provided in the casing (1), a guide hopper (5) is fixedly connected in the casing (1), a first rotating shaft (6) is rotatably connected in the casing (1), a permanent magnetic guide roller (7) is provided on the outer surface of the first rotating shaft (6), a first drive motor (8) is installed on one side of the casing (1), an output end of the first drive motor (8) passes through the casing (1) and is fixedly connected to the first rotating shaft (6), a fixed shell (9) is fixedly connected on the inner side of the casing (1), a first return spring (10) is fixedly connected in the fixed shell (9), a slide plate (11) is slidably connected in the fixed shell (9), a discharge brush (12) is fixedly connected on one side of the slide plate (11), and the discharge brush (12) movably passes through the fixed shell (9).
2. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 1, characterized in that: The feeding mechanism (3) comprises a rectangular groove (301), wherein the rectangular groove (301) is opened on the inner side of the feeding port (2), and a rotating rod (302) is rotatably connected in the rectangular groove (301).
3. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 2, characterized in that: A vibration plate (303) is fixedly sleeved on the outer surface of the rotating rod (302), a bearing plate (304) is fixedly connected to the inner side of the feed port (2), a second return spring (305) is fixedly connected to the top of the bearing plate (304), and the top end of the second return spring (305) is fixedly connected to the vibration plate (303).
4. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 1, characterized in that: The crushing mechanism (4) comprises two second rotating shafts (401), and the two second rotating shafts (401) are both rotatably connected inside the casing (1).
5. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 4, characterized in that: Two crushing rollers (402) are fixedly sleeved on the outer surfaces of the two second rotating shafts (401), the two crushing rollers (402) cooperate with each other, and one end of the two second rotating shafts (401) movably penetrates the housing (1).
6. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 5, characterized in that: Two gears (403) are fixedly sleeved on the outer surfaces of the two second rotating shafts (401), and the two gears (403) are meshingly connected.
7. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 4, characterized in that: A second drive motor (404) is mounted on one side of the housing (1); an output end of the second drive motor (404) passes through the housing (1) and is fixedly connected to one of the second rotating shafts (401).
8. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 1, characterized in that: A heat energy conversion device (13) is arranged on the inner top of the casing (1), and a cover plate (14) is bolted to the top of the casing (1).
9. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 1, characterized in that: A guide block (15) is fixedly connected to the inner bottom of the housing (1), and the guide block (15) is arranged in an inclined manner.
10. The waste slag separation device for steelmaking in iron and steel metallurgy according to claim 1, characterized in that: The bottom of the casing (1) is provided with a first discharge port (16), and the bottom of the casing (1) is provided with a second discharge port (17).