High pier spraying device

By designing a high-pier spraying device including a spraying part, a lifting part and a pumping material part, the problem of high-pier spraying in the prior art is solved, and efficient and safe spraying operations are achieved.

CN223027565UActive Publication Date: 2025-06-27GUANGXI ROAD & BRIDGE ENG GRP CO LTD
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Patent Information

Application Number
CN202421853440.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-01
Publication Date
2025-06-27
Estimated Expiration
2034-08-01

AI Technical Summary

Technical Problem

In the prior art, high pier spraying usually relies on labor, poses certain risks, and it is difficult to achieve efficient and safe spraying operations.

Method used

A high-pier spraying device is designed, including a spraying part, a lifting part and a pump material part. The spraying part consists of an annular tube, an abutment guide wheel and a wireless camera. The lifting part realizes the lifting and movement of the annular tube through a hoist and a pocket rope, and the pump material part realizes the pumping of the paint through a grouting pipe and a pump material assembly.

Benefits of technology

This device can replace manual spraying operations on the outer surface of the high pier, improves the efficiency and safety of spraying, and reduces the risk of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The high pier spraying device comprises a spraying part, a hoisting part and a material pumping part, the spraying part comprises an annular pipe and an abutting guide wheel, the annular pipe is annularly arranged outside a high pier, a plurality of spraying openings are formed in the side, facing the high pier, of the annular pipe, and the abutting guide wheel is connected with the annular pipe and abuts against the surface of the high pier; the hoisting part is arranged on the top surface of the high pier and connected with the annular pipe, and the hoisting part can hoist the annular pipe to move in the length direction of the high pier; the material pumping part comprises a mud jacking pipe and a material pumping assembly, one end of the mud jacking pipe is connected and communicated with the annular pipe, and the material pumping assembly is connected with the mud jacking pipe and pumps coating towards the annular pipe through the mud jacking pipe. The high pier outer surface spraying device can replace manual work to complete spraying operation on the outer surface of a high pier.
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Description

Technical Field

[0001] The utility model relates to the technical field of bridge construction, and particularly relates to a high pier spraying device. Background Art

[0002] A bridge generally refers to a structure erected over rivers, lakes and seas to enable vehicles, pedestrians, etc. to pass smoothly. A bridge generally consists of an upper structure, a lower structure, bearings and auxiliary structures. The upper structure is also called the bridge span structure and is the main structure for spanning obstacles; the lower structure includes abutments, piers and foundations. During the construction process of piers, spraying of slurries or coatings such as waterproof layers and anticorrosive layers is required. In the prior art, for spraying of relatively short piers, scaffolding is usually erected, while for relatively high piers, hereinafter referred to as high piers, spraying is often carried out beside the high piers under the construction basket hoisted on the bridge deck. Both spraying methods rely on manual painting and have certain risks. Therefore, how to provide a spraying device that can replace manual spraying operations is the main problem to be solved. Summary of the Invention

[0003] The utility model aims to solve one of the above-mentioned technical problems, and provides a high pier spraying device, which can replace manual work to complete the spraying operation on the outer surface of the high pier.

[0004] To achieve the above object, the technical solution adopted by the utility model is:

[0005] A high pier spraying device includes a spraying part, a hoisting part and a pump feeding part. The spraying part includes an annular pipe and abutting guide wheels. The annular pipe is arranged around the outside of the high pier. A plurality of spraying ports are arranged on one side of the annular pipe facing the high pier. The abutting guide wheels are connected to the annular pipe and abut against the surface of the high pier. The hoisting part is arranged on the top surface of the high pier and is connected to the annular pipe. The hoisting part can hoist the annular pipe to move along the length direction of the high pier. The pump feeding part includes a grouting pipe and a pump feeding assembly. One end of the grouting pipe is connected and communicated with the annular pipe. The pump feeding assembly is connected to the grouting pipe and pumps the coating towards the annular pipe through the grouting pipe.

[0006] Further, the spraying part further includes a wireless camera, and the wireless camera is installed on the annular pipe.

[0007] Further, the hoisting part includes a winch and a sling. The winch is arranged on the top surface of the high pier. The sling is wound on the winch and one end of the sling is connected to the annular pipe.

[0008] Furthermore, a through hole is drilled through the annular tube on the top surface of the high pier, and a pulley is supported by a support rod corresponding to the bag lifting rope set on the top surface of the high pier. The bag lifting rope is set in the pulley, and the bag lifting rope is lowered from the through hole to the bottom of the high pier, and one end of the bag lifting rope is fixedly connected to the annular tube.

[0009] Furthermore, the annular tube includes a plurality of segmented tubes, the annular tube is formed by connecting the plurality of segmented tubes into an annular shape and the plurality of segmented tubes are connected, and each segmented tube is provided with a plurality of spray ports on a side facing the high pier.

[0010] Furthermore, each of the segmented pipes is detachably provided with a baffle, and the baffle is used to shield the spray port.

[0011] Furthermore, the abutment guide wheel is mounted on one end of an inclined rod, the inclined rod is inclined relative to the surface of the high pier, and one end of the inclined rod away from the abutment guide wheel is connected to the annular tube.

[0012] Furthermore, the tilt rod includes a sleeve, a sleeve spring, a mounting plate and an abutment tube, one end of the sleeve spring is connected to one end of the sleeve, the mounting plate is connected to one end of the sleeve spring facing away from the sleeve, one end of the abutment tube is connected to the mounting plate, and the other end of the abutment tube is slidably sleeved in the sleeve; the abutment guide wheel is installed on the mounting plate; and one end of the sleeve facing away from the abutment guide wheel is connected to the annular tube.

[0013] Due to the adoption of the above technical solution, the utility model has the following beneficial effects:

[0014] When the high pier spraying device is in use, the hoisting part is arranged on the top surface of the high pier, and in the process of the hoisting part hoisting the annular tube to move along the length direction of the high pier, the grouting tube pumps the coating toward the annular tube, and the coating is finally sprayed from the spraying port to the outer surface of the high pier to complete the spraying operation. It can be seen that the use of the utility model can replace manual work to complete the spraying operation on the outer surface of the high pier. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a structural schematic diagram of a high pier spraying device in the utility model.

[0016] Figure 2 for Figure 1 Enlarged view at A in the figure.

[0017] Figure 3 Schematic diagram of the structure of the tilt rod.

[0018] In the attached drawings, 100 - high pier, 101 - through hole, 1 - spraying part, 11 - annular pipe, 111 - segmented pipe, 112 - spraying port, 113 - baffle plate, 12 - abutting guide wheel, 13 - wireless camera, 15 - inclined rod, 151 - sleeve, 152 - socket spring, 153 - mounting plate, 154 - abutting pipe, 155 - mounting arc plate, 2 - hoisting part, 21 - winch, 22 - sling rope, 23 - pulley, 24 - support rod, 3 - pump material part, 30 - grouting pipe, 31 - grouting machine. Detailed implementation mode

[0019] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0020] It should be noted that when a component is referred to as "fixed to" another component, it can be directly on the other component or there may also be an intermediate component. When a component is considered to be "connected" to another component, it can be directly connected to the other component or there may be an intermediate component at the same time. When a component is considered to be "arranged on" another component, it can be directly arranged on the other component or there may be an intermediate component at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used herein are only for the purpose of illustration.

[0021] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those of ordinary skill in the technical field to which the present invention belongs. The terms used in the description of the present invention herein are only for the purpose of describing specific embodiments and are not intended to limit the present invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0022] As Figures 1 to 3 shown, a preferred embodiment of the present invention provides a high pier spraying device for spraying operations on the outer surface of the high pier 100.

[0023] A high pier spraying device includes a spraying part 1, a hoisting part 2 and a material pumping part 3. The spraying part 1 includes an annular pipe 11 and a contact guiding wheel 12. The annular pipe 11 is arranged around the outside of the high pier 100. A plurality of spraying ports 112 are arranged on one side of the annular pipe 11 facing the high pier 100. The contact guiding wheel 12 is connected to the annular pipe 11 and abuts against the surface of the high pier 100. The hoisting part 2 is arranged on the top surface of the high pier 100 and connected to the annular pipe 11. The hoisting part 2 can hoist the annular pipe 11 to move along the length direction of the high pier 100. The material pumping part 3 includes a grouting pipe 30 and a material pumping assembly. One end of the grouting pipe 30 is connected and communicated with the annular pipe 11. The material pumping assembly is connected to the grouting pipe 30 and pumps the coating towards the annular pipe 11 through the grouting pipe 30.

[0024] When the above high pier spraying device is in use, the hoisting part 2 is arranged on the top surface of the high pier 100. During the process of the hoisting part 2 hoisting the annular pipe 11 to move along the length direction of the high pier 100, the grouting pipe 30 pumps the coating towards the annular pipe 11, and the coating is finally sprayed from the spraying ports 112 onto the outer surface of the high pier 100 to complete the spraying operation. It can be seen that the use of the present utility model can replace manual work to complete the spraying operation on the outer surface of the high pier 100.

[0025] In this embodiment, the annular pipe 11 includes a plurality of segmented pipes 111. The annular pipe 11 is formed by connecting a plurality of segmented pipes 111 into a ring and the plurality of segmented pipes 111 are communicated. Specifically, the segmented pipe 111 is in a cylindrical shape. An internal threaded hole is opened at one end of the segmented pipe 111. The outer surface of the other end of the segmented pipe 111 is provided with an external thread and the other end of the segmented pipe 111 can be sleeved into the end of another segmented pipe 111 provided with the internal threaded hole, so that the two segmented pipes 111 are connected. The ring formed by connecting a plurality of segmented pipes 111 has the same cross-sectional shape as the cross-section of the high pier 100 to be pre-sprayed on the horizontal plane. A plurality of spraying ports 112 are arranged on one side of each segmented pipe 111 facing the high pier 100. The ring formed by connecting a plurality of segmented pipes 111 has the same cross-sectional shape as the cross-section of the high pier 100 to be pre-sprayed on the horizontal plane, which can enable the segmented pipe 111 to spray the outer surface of the high pier 100 comprehensively.

[0026] In this embodiment, each segmented pipe 111 is detachably provided with a baffle 113. The baffle 113 is used to block the spraying ports 112. Specifically, the baffle 113 is adapted to the length of the segmented pipe 111. The baffle 113 is detachably arranged on one side of the outer surface of the segmented pipe 111 facing the high pier 100 by bolts. When it is not necessary to spray the surface corresponding to a certain segmented pipe 111, when the annular pipe 11 is located at the bottom of the high pier 100, the baffle 113 can be installed on the segmented pipe 111.

[0027] In this embodiment, the abutment guide wheel 12 is installed on one end of a tilting rod 15. Specifically, the tilting rod 15 includes a sleeve 151, a sleeve spring 152, a mounting plate 153 and an abutment tube 154. One end of the sleeve spring 152 is connected to one end of the sleeve 151, the mounting plate 153 is connected to the end of the sleeve spring 152 away from the sleeve 151, one end of the abutment tube 154 is connected to the mounting plate 153, and the other end of the abutment tube 154 is slidably sleeved in the sleeve 151; the abutment guide wheel 12 is installed on the mounting plate 153; a mounting arc plate 155 is provided at the end of the sleeve 151 away from the abutment guide wheel 12, and the mounting arc plate 155 is welded to the annular tube 11. The tilting rod 15 is tilted relative to the surface of the high pier 100, and one end of the tilting rod 15 away from the abutting guide wheel 12 is connected to the annular tube 11. Specifically, there are a plurality of abutting guide wheels 12, which are arranged at intervals along the circumference of the annular tube 11, and one end of the tilting rod 15 away from the abutting guide wheel 12 is connected to the corresponding segmented tube 111. Since the tilting rod 15 is tilted relative to the surface of the high pier 100, when the annular tube 11 moves along the length direction of the high pier 100, the tilting rod 15 can abut the abutting guide wheel 12 against the surface of the high pier 100, so that the annular tube 11 does not move in a large direction relative to the high pier 100. When the abutment guide wheel 12 moves against the surface of the high pier 100, the abutment guide wheel 12 adapts to the changes in the surface unevenness of the high pier 100 and presses against the sleeve spring 152 or relaxes. The sleeve spring 152 undergoes elastic deformation as the abutment guide wheel 12 moves, so that the abutment guide wheel 12 can always move against the surface of the high pier 100.

[0028] In this embodiment, the spraying unit 1 further includes a wireless camera 13, which is installed on the annular tube 11. Specifically, there are a plurality of wireless cameras 13, which are arranged at intervals along the circumference of the annular tube 11. The arrangement of the wireless camera 13 can facilitate the construction worker to observe the spraying effect of the segmented tube 111.

[0029] In this embodiment, the hoisting part 2 includes a hoisting machine 21 and a hoisting rope 22. The hoisting machine 21 is arranged on the top surface of the high pier 100. The hoisting rope 22 is wound on the hoisting machine 21 and one end of the hoisting rope 22 is connected to the annular tube 11. Specifically, there are several hoists 21, which are distributed on the top surface of the high pier 100. One hoisting machine 21 is used to wind up one hoisting rope 22. When the hoisting machine 21 winds up the hoisting rope 22, the annular tube 11 moves along the length direction of the high pier 100.

[0030] In this embodiment, the pump assembly is a grouting machine 31, which is connected to the grouting pipe 30. When the grouting machine 31 is working, the coating can be pumped toward the grouting pipe 30. The use of the grouting pipe 30 is a prior art. During on-site construction, the construction personnel can assemble and adjust the length of the grouting pipe 30 according to the lifting and lowering of the annular pipe 11.

[0031] Principle of use: The principle of use of the high pier spraying device is illustrated by a high pier 100 with four spraying surfaces in this embodiment as follows:

[0032] Device assembly: Prepare four segmented pipes 111. The segmented pipes 111 are made of steel pipes. At the bottom of the high pier 100, the four segmented pipes 111 are respectively corresponding to one spraying surface. The four segmented pipes 111 are sleeved and tightened to obtain an annular pipe 11 in the shape of a square. Spraying openings 112 are drilled on one side of the segmented pipes 111 facing the spraying surface; Prepare four wireless cameras 13, and tie and fix the four wireless cameras 13 at the four corners of the annular pipe 11; Prepare four sling ropes 22 and four winches 21. Drill four through holes 101 corresponding to the four corners of the annular pipe 11 on the top surface of the high pier 100. The sling ropes 22 are made of steel wires. On the top surface of the high pier 100, a pulley 23 is supported by a support rod 24 corresponding to each sling rope 22. The sling ropes 22 are arranged in the pulleys 23. The four sling ropes 22 are respectively lowered from the four through holes 101 to the bottom of the high pier 100, and one ends of the four sling ropes 22 are fixedly connected to the four corners of the annular pipe 11; Prepare two grouting pipes 30. The two grouting pipes 30 are arranged corresponding to two opposite surfaces of the high pier 100. The two grouting pipes 30 are connected to two corresponding segmented pipes 111. Specifically, filling holes are opened on the two corresponding segmented pipes 111, and the grouting pipes 30 are inserted into the filling holes and tied and fixed.

[0033] Spraying operation: The construction workers control the winches 21 on the top surface of the high pier 100 to wind up the sling ropes 22, and the annular pipe 11 moves towards the top surface of the high pier 100. Start the grouting machine 31, and the grouting machine 31 sprays the slurry into the grouting pipes 30. The slurry is sprayed from the spraying openings 112 onto the surface of the high pier 100, and thus the spraying operation of the high pier 100 is completed. When the annular pipe 11 moves below the top surface of the high pier 100 and the spraying operation is completed, the annular pipe 11 can be disassembled and recycled through aerial work.

[0034] The above description is a detailed description of the preferred and feasible embodiment of the present invention. However, the embodiment is not intended to limit the scope of the patent application of the present invention. Any equivalent changes or modifications completed under the technical spirit disclosed by the present invention shall fall within the scope of the patent covered by the present invention.

Claims

1. A high pier spraying device, characterized in that: The invention comprises a spraying part (1), a hoisting part (2) and a pumping part (3); the spraying part (1) comprises an annular tube (11) and an abutting guide wheel (12); the annular tube (11) is arranged outside a high pier (100); a side of the annular tube (11) facing the high pier (100) is provided with a plurality of spraying ports (112); the abutting guide wheel (12) is connected to the annular tube (11) and abuts against the surface of the high pier (100); the hoisting part (2) is arranged on the high pier The top surface of the high pier (100) is connected to the annular tube (11), and the hoisting part (2) can hoist the annular tube (11) and move it along the length direction of the high pier (100); the pumping part (3) includes a grouting pipe (30) and a pumping assembly, one end of the grouting pipe (30) is connected to and communicates with the annular tube (11), and the pumping assembly is connected to the grouting pipe (30) and pumps paint toward the annular tube (11) through the grouting pipe (30).

2. A high pier spraying device as claimed in claim 1, characterized in that: The spraying unit (1) further comprises a wireless camera (13), wherein the wireless camera (13) is mounted on the annular tube (11).

3. A high pier spraying device as claimed in claim 1, characterized in that: The hoisting part (2) comprises a hoisting machine (21) and a hoisting rope (22); the hoisting machine (21) is arranged on the top surface of the high pier (100); the hoisting rope (22) is wound on the hoisting machine (21) and one end of the hoisting rope (22) is connected to the annular tube (11).

4. A high pier spraying device as claimed in claim 3, characterized in that: A through hole (101) is drilled through the annular tube (11) on the top surface of the high pier (100), and a pulley (23) is supported by a support rod (24) for the sling rope (22) on the top surface of the high pier (100). The sling rope (22) is arranged in the pulley (23), and the sling rope (22) is lowered from the through hole (101) to the bottom of the high pier (100), and one end of the sling rope (22) is fixedly connected to the annular tube (11).

5. A high pier spraying device as claimed in claim 3, characterized in that: The annular tube (11) comprises a plurality of segmented tubes (111), the annular tube (11) is connected into an annular shape by the plurality of segmented tubes (111) and the plurality of segmented tubes (111) are connected, and each segmented tube (111) is provided with a plurality of spray ports (112) on a side facing the high pier (100).

6. A high pier spraying device as claimed in claim 5, characterized in that: Each of the segmented pipes (111) is detachably provided with a baffle (113), and the baffle (113) is used to shield the spray port (112).

7. A high pier spraying device as claimed in claim 1, characterized in that: The abutment guide wheel (12) is mounted on one end of an inclined rod (15), the inclined rod (15) is inclined relative to the surface of the high pier (100), and one end of the inclined rod (15) facing away from the abutment guide wheel (12) is connected to the annular tube (11).

8. A high pier spraying device as claimed in claim 7, characterized in that: The tilt rod (15) comprises a sleeve (151), a sleeve spring (152), a mounting plate (153) and an abutment tube (154); one end of the sleeve spring (152) is connected to one end of the sleeve (151); the mounting plate (153) is connected to one end of the sleeve spring (152) away from the sleeve (151); one end of the abutment tube (154) is connected to the mounting plate (153); the other end of the abutment tube (154) is slidably sleeved in the sleeve (151); the abutment guide wheel (12) is mounted on the mounting plate (153); and one end of the sleeve (151) away from the abutment guide wheel (12) is connected to the annular tube (11).