PETG decorative film hot pasting production equipment

By designing a PETG decorative film hot-patch production equipment that includes cleaning cylinder, scraper, bellows and hot-pressing components, the bubble problem caused by impurities during the hot-pressing process is solved, and the appearance quality and durability of the product are improved.

CN223027904UActive Publication Date: 2025-06-27浙江中盛新材料股份有限公司
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422067454.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-27
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

During the hot pressing process, existing PETG decorative film hot stamp production equipment is prone to bubbles between the PETG decorative film and the surface of the object due to impurities attached to the object surface, which affects the appearance quality and durability of the product.

Method used

A PETG decorative film hot-patch production equipment is designed, including box, limit roller, adjustment roller, feeding roller, processing rack, conveying roller, cleaning roller, scraper, bellows and hot pressing components. By cleaning the impurities on the surface of the material, the scraper blocks loose impurities, blows out the impurities from the bellows, and the hot pressing assembly includes a drum and heating pipe, ensuring that the PETG decorative film is closely fitted with the material surface and eliminates bubbles.

Benefits of technology

It effectively avoids impurities hindering the close fit between the PETG decorative film and the surface of the object, improves the appearance quality and durability of the product, and ensures the smooth fit of the PETG decorative film and better decorative effect.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223027904U_ABST
    Figure CN223027904U_ABST
Patent Text Reader

Abstract

The utility model discloses PETG (polyethylene terephthalate glycol) decorative film hot pasting production equipment, which relates to the technical field of PETG decorative films and comprises a box body, a limiting roller, an adjusting roller and a discharging roller are sequentially arranged in the box body, the limiting roller is close to a discharging port on one side of the box body, the adjusting roller is close to a feeding port on the other side of the box body, and the discharging roller is close to the top of an inner cavity of the box body. A processing frame is arranged on the side, close to the feeding port, of the box body, impurities attached to the surfaces of materials are cleaned through a cleaning cylinder, loose large impurities are blocked on the front side of the cleaning cylinder through staggered scraping plates, then a half gear is promoted to drive a rack to slide in a reciprocating mode through external driving, and under the action of a reset spring, the impurities are removed. The air adjusting plate is driven to swing left and right, so that the surface of a material is purged, all impurities with different sizes are discharged through the discharging port, the impurities can be prevented from hindering tight attachment of a PETG decorative film and the surface of an object, the appearance quality of a product can be improved, the durability of the product can be improved, and the service life of the product can be prolonged.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of PETG decorative films, and particularly relates to a PETG decorative film hot laminating production device. Background Art

[0002] With the increasing requirements of people for the quality of life and the gradual strengthening of environmental protection awareness, the emergence of products such as PETG high-gloss panels, sheet laminating films, and high-grade decorative laminating films has made up for many defects in the processing and use of products made of various materials such as existing PVC, PP, PMMA, and PC. They are truly green and environmentally friendly products. PETG decorative films not only have the characteristics of environmental protection, gorgeousness, high gloss, and wear resistance, but also do not emit harmful gases such as benzene, formaldehyde, and dioxin.

[0003] When the existing PETG decorative film hot laminating production equipment is performing hot pressing work, since objects will inevitably come into contact with various environments during storage, transportation, and handling, impurities such as dust and debris are easily attached to their surfaces. These impurities will hinder the close fitting of the PETG decorative film to the object surface during the hot pressing process, resulting in problems such as bubbles and unevenness. This will not only affect the appearance quality of the product, but may also reduce the durability and service life of the product. Summary of the Utility Model

[0004] In view of this, aiming at the deficiencies of the existing technology, the utility model provides a PETG decorative film hot laminating production device to solve the problem that bubbles may appear between the PETG decorative film and the object surface due to impurities attached to the object surface in the existing technology.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A PETG decorative film hot laminating production device, including a box body. Inside the box body, a limiting roller, an adjusting roller, and a feeding roller are sequentially arranged. The limiting roller is close to the discharge port on one side of the box body, the adjusting roller is close to the feeding port on the other side of the box body, the feeding roller is close to the top of the inner cavity of the box body. On one side of the box body close to the feeding port, a processing frame is provided. The processing frame and the inside of the box body are evenly provided with conveying rollers. The conveying rollers are located below the adjusting roller. On one side of the processing frame far from the discharge port, a cleaning cylinder is provided. On one side of the processing frame close to the discharge port, an air outlet box is provided. An air inlet pipe is arranged on the top of the air outlet box. A hot pressing assembly is arranged inside the box body, which is used to remove bubbles on the surface of the PETG decorative film and the material.

[0006] Preferably, both the cleaning cylinder and the air outlet box are located above the conveying rollers to ensure that the material can pass through normally. The outer surface of the cleaning cylinder is evenly provided with brushes, and the brushes are in contact with the surface of the material to ensure that the brushes can clean the impurities on the surface of the material.

[0007] Preferably, a slide rail is provided at the bottom of the inner cavity of the air outlet box. A slide plate is slidably arranged on the top of the slide rail. Connecting buckles are evenly arranged on one side of the slide plate. Air adjusting plates are evenly arranged on one side of the air outlet box close to the air outlet. The air adjusting plates are hinged to the connecting buckles.

[0008] Preferably, a rack is arranged on the top of the slide plate. A half gear is arranged on the inner wall of one side of the air outlet box away from the air outlet. The half gear meshes with the rack. A limiting rod is arranged on the inner wall of one side of the air outlet box. The limiting rod fits into a groove formed in the slide plate. A reset spring is arranged between the slide plate and the inner wall of one side of the air outlet box. The reset spring is sleeved on the outer surface of the limiting rod.

[0009] Preferably, scraping plates are evenly arranged inside the processing frame. The scraping plates are located above the conveying roller drums. Feeding plates are arranged on the inner walls of both sides of the processing frame. Feeding openings are formed on both sides of the processing frame. The feeding plates are adapted to the feeding openings.

[0010] Preferably, the hot pressing assembly includes a mounting frame. The mounting frame is arranged inside the box body. A roller is rotatably arranged on one side of the mounting frame. A heating pipe is arranged inside the roller.

[0011] Preferably, a connecting rod is arranged inside the box body. Electric push rods are evenly arranged on the outer surface of the connecting rod. The output ends of the electric push rods are rotatably arranged on the mounting frame.

[0012] Compared with the prior art, the present utility model provides a PETG decorative film hot laminating production device, which has the following beneficial effects:

[0013] The impurities attached to the surface of the material are swept by the cleaning cylinder. The larger loosened impurities are blocked in front of it by the staggered scraping plates. Then, the external drive causes the half gear to drive the rack to slide back and forth. Under the action of the reset spring, the air adjusting plates can swing left and right, so as to blow the surface of the material, and all impurities of different sizes are discharged through the feeding openings, thus avoiding the impurities from hindering the close fitting of the PETG decorative film to the surface of the object, improving the appearance quality of the product, and also improving the durability and service life of the product.

[0014] The electric push rod pushes the mounting frame close to the PETG decorative film, causing the roller to press the PETG decorative film and make it fit with the surface of the material. Then, the heating pipe transfers heat to the outer surface of the roller, heating the PETG decorative film, so that the PETG decorative film is hot laminated on the surface of the material. At the same time, under the action of the conveying roller drums, the roller presses the PETG decorative film to roll on the surface of the material, effectively removing the bubbles between the PETG decorative film and the material, ensuring that the PETG decorative film is smoothly attached to the surface of the material, thus improving the overall decorative effect and making the surface smoother and more beautiful. Brief Description of the Drawings

[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0016] Figure 2 is a schematic diagram of the structure of the processing frame in the present utility model;

[0017] Figure 3 is a schematic diagram of the internal structure of the box body in the present utility model;

[0018] Figure 4 is a schematic cross-sectional structure diagram of the air outlet box in the present utility model;

[0019] Figure 5 is an enlarged view of the internal structure of the air outlet box in the present utility model.

[0020] In the drawings, the list of components represented by each reference numeral is as follows:

[0021] 1, box body; 2, processing frame; 3, conveying roller; 4, limiting roller; 5, adjusting roller; 6, feeding roller; 7, cleaning cylinder; 8, scraping plate; 9, blanking plate; 10, blanking port; 11, air outlet box; 12, slide rail; 13, sliding plate; 14, connecting buckle; 15, air regulating plate; 16, rack; 17, semi-gear; 18, limiting rod; 19, return spring; 20, air inlet pipe; 21, mounting frame; 22, connecting rod; 23, electric push rod; 24, roller; 25, heating pipe. Detailed Description of the Preferred Embodiment

[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0023] The present utility model will be further described in detail below with reference to the drawings and embodiments.

[0024] Embodiment

[0025] Please refer to Figures 1 to 5As shown in the figure, to solve the problems mentioned in the technical solution, the embodiment of the present application provides a PETG decorative film hot laminating production device, including a box body 1. Inside the box body 1, a limiting roller 4, an adjusting roller 5 and a feeding roller 6 are sequentially arranged. The discharging port of the limiting roller 4 is close to one side of the box body 1, the feeding port of the adjusting roller 5 is close to the other side of the box body 1, and the feeding roller 6 is close to the top of the inner cavity of the box body 1. Among them, the limiting roller 4 is used to limit the movement range of the material after hot pressing, and can squeeze the material after hot pressing again to make it fit more closely with the PETG decorative film; on one side of the box body 1 close to the feeding port, there is a processing frame 2. The processing frame 2 and the inside of the box body 1 are evenly provided with conveying rollers 3. The conveying rollers 3 are located below the adjusting roller 5 and are used to convey the material and assist in completing the hot pressing work of the PETG decorative film; on one side of the processing frame 2 away from the discharging port, there is a cleaning cylinder 7, and on one side of the processing frame 2 close to the discharging port, there is an air outlet box 11. An air inlet pipe 20 is arranged at the top of the air outlet box 11; inside the box body 1, there is a hot pressing component, which is used to remove the bubbles on the surfaces of the PETG decorative film and the material.

[0026] It is worth mentioning that both the cleaning cylinder 7 and the air outlet box 11 are located above the conveying rollers 3 to ensure that the material can pass through normally. The outer surface of the cleaning cylinder 7 is evenly provided with brushes, and the brushes are in contact with the surface of the material, which is used to ensure that the brushes can clean the impurities on the surface of the material; in addition, a slide rail 12 is arranged at the bottom of the inner cavity of the air outlet box 11, and a slide plate 13 is slidably arranged on the top of the slide rail 12. One side of the slide plate 13 is evenly provided with connecting buckles 14, and one side of the air outlet box 11 close to the air outlet is evenly provided with air regulating plates 15. The air regulating plates 15 are hinged to the connecting buckles 14, so that the air regulating plates 15 can swing left and right following the slide plate 13, and then the impurities on the surface of the material can be blown to ensure that there are no impurities attached to the surface of the material; at the same time, a rack 16 is arranged on the top of the slide plate 13, and a half gear 17 is arranged on the inner wall of one side of the air outlet box 11 away from the air outlet. The half gear 17 meshes with the rack 16. A limiting rod 18 is arranged on the inner wall of one side of the air outlet box 11. The limiting rod 18 fits into the groove opened on the slide plate 13. A return spring 19 is arranged between the slide plate 13 and the inner wall of one side of the air outlet box 11. The return spring 19 is sleeved on the outer surface of the limiting rod 18. Among them, by using an external drive to make the half gear 17 drive the rack 16 to slide and rotate, and under the action of the return spring 19, it can swing reciprocally, thereby improving the blowing effect; in addition, scraping plates 8 are evenly arranged inside the processing frame 2. The scraping plates 8 are located above the conveying rollers 3. Feeding plates 9 are arranged on both inner walls of the processing frame 2. Feeding openings 10 are arranged on both sides of the processing frame 2, and the feeding plates 9 are adapted to the feeding openings 10. By arranging the inclined scraping plates 8, it is beneficial to quickly handle the impurities and prevent the impurities from accumulating inside the processing frame 2.

[0027] Further embodiments:

[0028] Please refer toFigure 3 and Figure 4 As shown in Figure 4 , the hot pressing assembly includes a mounting frame 21 which is arranged inside the box body 1. A roller 24 is rotatably arranged on one side of the mounting frame 21. A heating pipe 25 is arranged inside the roller 24, and heat can be quickly conducted between the heating pipe 25 and the roller 24. Thus, heat can be quickly transferred to the PETG decorative film through the roller 24. And a connecting rod 22 is arranged inside the box body 1. Electric push rods 23 are evenly arranged on the outer surface of the connecting rod 22. The output ends of the electric push rods 23 are rotatably arranged on the mounting frame 21. As the conveying roller 3 transports the material, the electric push rods 23 can push the roller 24 to hot press the PETG decorative film on the surface of the material, and can also effectively avoid the problem of air bubbles between the two.

[0029] The working principle of all the contents in the above embodiments is as follows:

[0030] During use, first place the material on the conveying roller 3 inside the processing frame 2 to make it move uniformly into the box body 1. At this time, the cleaning cylinder 7 on the processing frame 2 sweeps the impurities attached to the surface of the material to make the attached impurities loose. Then, the larger loose impurities are blocked in front of it by the staggered scraping plates 8 to prevent the larger impurities from entering the box body 1. Subsequently, use an external blower to blow the wind through the air inlet pipe 20 into the air outlet box 11. Then start the external drive to drive the semi-gear 17 to rotate. The semi-gear 17 drives the rack 16 engaged with it to reciprocate. Thus, the sliding plate 13 reciprocates inside the slide rail 12. During this process, the sliding plate 13 drives the air regulating plate 15 to swing, and under the action of the return spring 19, the air regulating plate 15 can be made to swing left and right, so as to blow the surface of the material, and the smaller impurities on the surface of the material are blown onto the blanking plates 9 on both sides of the processing frame 2. At the same time, under the blocking action of the scraping plates 8, the smaller impurities are prevented from floating to the rear end position of the material. Thus, the impurities are discharged outside the processing frame 2 through the blanking port 10;

[0031] The cleaned material enters the box body 1 under the action of the conveying roller 3. Then, the PETG decorative film on the feeding roller 6 is wound around another feeding roller 6 through the adjusting roller 5. Subsequently, start the electric push rod 23 to push the mounting frame 21 to rotate, so that the roller 24 on one side of the mounting frame 21 fits on the top of the PETG decorative film and squeezes the PETG decorative film to fit down on the surface of the material. Immediately afterwards, make the heating pipe 25 work and transfer the heat to the outer surface of the roller 24 to heat the PETG decorative film, so as to make it fit on the surface of the material, and thus complete the hot pressing work of the PETG decorative film. Subsequently, the material is transported to the outside of the box body 1 through the conveying roller 3 and the limiting roller 4.

[0032] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "comprising an..." does not exclude the presence of additional identical elements in the process, method, article or device comprising said element.

[0033] Although embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A PETG decorative film hot-sticking production equipment, comprising a box body (1), wherein a limiting roller (4), an adjusting roller (5) and a discharge roller (6) are sequentially arranged inside the box body (1), wherein the limiting roller (4) is close to the discharge port on one side of the box body (1), the adjusting roller (5) is close to the feed port on the other side of the box body (1), and the discharge roller (6) is close to the top of the inner cavity of the box body (1), characterized in that: A processing frame (2) is arranged on the side of the box body (1) close to the material inlet, and conveying rollers (3) are evenly arranged inside the processing frame (2) and the box body (1), and the conveying rollers (3) are located below the adjusting rollers (5). A cleaning cylinder (7) is arranged on the side of the processing frame (2) away from the material outlet, and an air outlet box (11) is arranged on the side of the processing frame (2) close to the material outlet, and an air inlet pipe (20) is arranged on the top of the air outlet box (11); A hot pressing component is arranged inside the box (1) and is used to remove bubbles between the PETG decorative film and the surface of the material.

2. A PETG decorative film hot stamping production equipment according to claim 1, characterized in that: The cleaning cylinder (7) and the air outlet box (11) are both located above the conveying roller (3) and are used to ensure that the material can pass normally. Brushes are evenly arranged on the outer surface of the cleaning cylinder (7), and the brushes are in contact with the surface of the material, which is used to ensure that the brushes can clean impurities on the surface of the material.

3. A PETG decorative film hot stamping production equipment according to claim 2, characterized in that: A slide rail (12) is provided at the bottom of the inner cavity of the air outlet box (11), a slide plate (13) is slidably provided on the top of the slide rail (12), a connecting buckle (14) is evenly provided on one side of the slide plate (13), and an air regulating plate (15) is evenly provided on one side of the air outlet box (11) close to the air outlet, and the air regulating plate (15) is hinged to the connecting buckle (14).

4. A PETG decorative film hot-sticking production equipment according to claim 3, characterized in that: A rack (16) is arranged on the top of the slide plate (13); a half gear (17) is arranged on the inner wall of the air outlet box (11) away from the air outlet, the half gear (17) meshing with the rack (16); a limit rod (18) is arranged on the inner wall of one side of the air outlet box (11); the limit rod (18) fits with a groove provided on the slide plate (13); a return spring (19) is arranged between the slide plate (13) and the inner wall of one side of the air outlet box (11); the return spring (19) is sleeved on the outer surface of the limit rod (18).

5. A PETG decorative film hot-sticking production equipment according to claim 4, characterized in that: Scrapers (8) are evenly arranged inside the processing frame (2), and the scrapers (8) are located above the conveying roller (3). Discharge plates (9) are arranged on the inner walls of both sides of the processing frame (2). Discharge openings (10) are opened on both sides of the processing frame (2), and the discharge plates (9) are compatible with the discharge openings (10).

6. A PETG decorative film heat-stamping production equipment according to claim 1, characterized in that: The hot pressing assembly comprises a mounting frame (21), the mounting frame (21) being arranged inside the box body (1), a roller (24) being rotatably arranged on one side of the mounting frame (21), and a heating pipe (25) being arranged inside the roller (24).

7. A PETG decorative film heat-stamping production equipment according to claim 6, characterized in that: A connecting rod (22) is arranged inside the box body (1), and electric push rods (23) are evenly arranged on the outer surface of the connecting rod (22), and the output end of the electric push rod (23) is rotatably arranged on the mounting frame (21).