Waste diamond wire treatment and recovery device

By designing a waste Khaki line treatment and recycling device including acid immersion box, evaporation box, reduction treatment box, oxygen breaker box and filter pressing components, the problems of large energy consumption, pollution of the environment and waste of resources caused by waste Khaki line treatment methods in the prior art are solved, and the recycling of high-carbon busbars and cartilage materials is realized, and resource utilization and convenience of use are improved.

CN223028092UActive Publication Date: 2025-06-27SUZHOU XINZHIYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421938168.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-12
Publication Date
2025-06-27
Estimated Expiration
2034-08-12

AI Technical Summary

Technical Problem

The prior art treatment method for waste old Khaki wires is usually high-temperature incineration, which leads to high energy consumption and pollution of the environment. Materials such as cartilage and baseline cannot be recycled and used, resulting in waste of resources.

Method used

A waste Khaki wire treatment and recycling device is designed, including an acid dipping box, an evaporation box, a reduction treatment box, an oxygen destruction box and a filter pressing component. Through the combination of these equipment, the waste Khaki wire is processed to realize the recycling and utilization of materials such as high-carbon busbar and emery.

Benefits of technology

It realizes the effective recycling and utilization of high-carbon busbars and cartilage materials after the waste Karthritis line. It is simple to operate, improves the utilization rate of resources, and does not affect the environment. It is convenient to use and has high practicality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of waste diamond wire treatment, in particular to a waste diamond wire treatment and recovery device. The utility model provides a waste diamond wire treatment and recovery device which can recycle high-carbon buses, carborundum and other materials after waste diamond wire treatment, is simple to operate, improves the utilization rate of resources, does not influence the environment, is convenient to use and has high practicability. A waste diamond wire processing and recycling device comprises an acid leaching box, a feeding pipe, a conveying pipe and the like, the upper left portion of the acid leaching box is connected with the feeding pipe, and the right side of the acid leaching box is connected with the conveying pipe. The acid leaching box, the evaporation box, the reduction treatment box, the oxygen breaking box and the filter pressing assembly are combined for use, then waste diamond wires are treated, so that materials such as high-carbon buses and carborundum obtained after the waste diamond wires are treated can be recycled, the operation is simple, the resource utilization rate is improved, the environment cannot be affected, and the production cost is reduced. Usage is convenient and practicality is high.
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Description

Technical Field

[0001] The utility model relates to the field of waste diamond wire treatment, in particular to a waste diamond wire treatment and recycling device. Background Technique

[0002] Waste diamond wire refers to diamond wire that is worn, broken or no longer meets performance requirements during use. Diamond wire is a cutting tool used in the solar photovoltaic industry, semiconductor cutting and other precision machining fields. It is usually made by plating a layer of diamond particles on the surface of high-strength steel wire and is used for high-precision cutting of hard materials. Waste diamond wire treatment refers to the process of recycling and reusing used diamond wire.

[0003] Existing used diamond wire or defective products in the manufacturing process are usually treated as waste. Currently, the common method for treating waste diamond wire is to directly incinerate it at high temperature, retaining the nickel layer of the diamond wire. This method has high incineration energy consumption and pollutes the environment, and materials such as diamond sand and base wire cannot be recycled, easily leading to waste of resources, being inconvenient to use, and having poor practicability.

[0004] Therefore, it is necessary to design a waste diamond wire treatment and recycling device that can recycle materials such as high-carbon busbars and diamond sand after treating waste diamond wire, is simple to operate, improves the utilization rate of resources, does not affect the environment, is convenient to use, and has high practicability. Content of the Utility Model

[0005] In order to overcome the shortcomings that the current method for treating waste diamond wire is usually to directly incinerate it at high temperature, which has high incineration energy consumption and pollutes the environment, and materials such as diamond sand and base wire cannot be recycled, easily leading to waste of resources, being inconvenient to use, and having poor practicability, the utility model provides a waste diamond wire treatment and recycling device that can recycle materials such as high-carbon busbars and diamond sand after treating waste diamond wire, is simple to operate, improves the utilization rate of resources, does not affect the environment, is convenient to use, and has high practicability.

[0006] The technical solution of the present utility model is as follows: A waste diamond wire treatment and recycling device, which includes an acid leaching box, a feed pipe, a material conveying pipe, a water pump, an evaporation box, a connecting plate, a reduction treatment box, an oxygen breaking box, a pressure filtration box, a first collection frame, a blanking pipeline, a second collection frame, a condensation pipe and a pressure filtration component. The upper left part of the acid leaching box is connected with the feed pipe, the right side of the acid leaching box is connected with the material conveying pipe, the lower part of the material conveying pipe is connected with the water pump, the evaporation box is placed on the ground, the evaporation box is located on the right side of the acid leaching box, both the left and right upper sides of the evaporation box are connected with the connecting plate, a reduction treatment box is connected between the upper sides of the connecting plates, the reduction treatment box is connected with the evaporation box, the upper side of the reduction treatment box is connected with the oxygen breaking box, the upper side of the oxygen breaking box is connected with the pressure filtration box, the lower part of the pressure filtration box is slidably and detachably connected with the first collection frame, the upper side of the oxygen breaking box is connected with the blanking pipeline, the other end of the blanking pipeline is connected with the pressure filtration box, the lower part of the reduction treatment box is slidably and detachably connected with the second collection frame, the upper left part of the evaporation box is connected with the condensation pipe, the condensation pipe passes through the left connecting plate, and a pressure filtration component is provided on the pressure filtration box.

[0007] Preferably, the feed pipe is L-shaped.

[0008] Preferably, handles are provided on the front sides of both the first collection frame and the second collection frame.

[0009] Preferably, a plurality of discharge ports are opened on both the first collection frame and the second collection frame.

[0010] Preferably, the pressure filtration component includes a hydraulic cylinder, a pressing plate, a guiding frame, a sliding frame, a filter cloth and a connecting rod. The right part of the pressure filtration box is connected with the hydraulic cylinder, the telescopic end of the hydraulic cylinder is connected with the pressing plate, two front and rear guiding frames are connected to the inner side of the upper part of the pressure filtration box, a plurality of sliding frames are slidably connected between the guiding frames, a sliding frame is also connected between the left parts of the guiding frames, the rightmost sliding frame is connected with the pressing plate, the material conveying pipe passes through the pressure filtration box and is connected with the leftmost sliding frame, filter cloths are connected to the sliding frames, connecting rods are connected to the front and rear parts of the second to fourteenth sliding frames from left to right, and the connecting rods are all slidably connected with the adjacent sliding frames.

[0011] Preferably, it further includes a discharge pipe, and the right side of the evaporation box is connected with the discharge pipe.

[0012] Beneficial effects: By the combined use of the acid leaching box, the evaporation box, the reduction treatment box, the oxygen breaking box and the pressure filtration component, the present utility model processes the waste diamond wire, so that the high-carbon busbars and materials such as diamond sand after the treatment of the waste diamond wire can be recycled, the operation is simple, the resource utilization rate is improved, the environment is not affected, the use is convenient, and the practicability is high. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 It is a three-dimensional structural schematic diagram of the present utility model.

[0014] Figure 2This is the first sectional three-dimensional structure schematic diagram of the present utility model.

[0015] Figure 3 This is the second three-dimensional structure schematic diagram of the present utility model.

[0016] Figure 4 This is the third partial three-dimensional structure schematic diagram of the present utility model.

[0017] In the above drawings: 1: acid leaching box, 2: feed pipe, 3: material conveying pipe, 4: water pump, 5: evaporation tank, 6: connecting plate, 7: reduction treatment box, 8: oxygen-breaking box, 9: pressure filtration box, 10: hydraulic cylinder, 11: pressing plate, 12: guiding frame, 13: sliding frame, 14: filter cloth, 15: connecting rod, 16: first collection box, 17: blanking pipeline, 18: second collection box, 19: discharge pipe, 20: condensation pipe. Specific embodiments

[0018] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0019] A waste diamond wire treatment and recycling device, as Figures 1-4As shown in the figure, it includes an acid leaching box 1, a feed pipe 2, a material conveying pipe 3, a water pump 4, an evaporation box 5, a connecting plate 6, a reduction treatment box 7, an oxygen-breaking box 8, a pressure filtration box 9, a hydraulic cylinder 10, a pressing plate 11, a guide frame 12, a sliding frame 13, a filter cloth 14, a connecting rod 15, a first collection box 16, a blanking pipeline 17, a second collection box 18, a discharge pipe 19 and a condensing pipe 20. The upper left part of the acid leaching box 1 is connected with the feed pipe 2, and the feed pipe 2 is L-shaped. The right side of the acid leaching box 1 is connected with the material conveying pipe 3. The lower part of the material conveying pipe 3 is connected with the water pump 4. The evaporation box 5 is placed on the ground and is located on the right side of the acid leaching box 1. Both the left and right upper sides of the evaporation box 5 are connected with the connecting plate 6. The upper sides of the connecting plates 6 are connected with the reduction treatment box 7. The reduction treatment box 7 is connected with the evaporation box 5. The upper side of the reduction treatment box 7 is connected with the oxygen-breaking box 8. The upper side of the oxygen-breaking box 8 is connected with the pressure filtration box 9. The right part of the pressure filtration box 9 is connected with the hydraulic cylinder 10. The telescopic end of the hydraulic cylinder 10 is connected with the pressing plate 11. Two front and rear guide frames 12 are connected to the inner side of the upper part of the pressure filtration box 9. Thirteen sliding frames 13 are slidably connected between the guide frames 12. A sliding frame 13 is also connected between the left parts of the guide frames 12. The rightmost sliding frame 13 is connected with the pressing plate 11. The material conveying pipe 3 passes through the pressure filtration box 9 and is connected with the leftmost sliding frame 13. Filter cloths 14 are connected to the sliding frames 13. Connecting rods 15 are connected to the front and rear parts of the second to fourteenth sliding frames 13 from left to right. The connecting rods 15 are all slidably connected with the adjacent sliding frames 13. The lower part of the pressure filtration box 9 is slidably and detachably connected with the first collection box 16. The upper side of the oxygen-breaking box 8 is connected with the blanking pipeline 17. The other end of the blanking pipeline 17 is connected with the pressure filtration box 9. The lower part of the reduction treatment box 7 is slidably and detachably connected with the second collection box 18. Handles are provided on the front sides of the first collection box 16 and the second collection box 18, which is convenient for holding and pulling the first collection box 16 and the second collection box 18. A plurality of discharge ports are opened on the first collection box 16 and the second collection box 18, which is convenient for the liquid to flow out. The right side of the evaporation box 5 is connected with the discharge pipe 19, which is convenient for discharging. The upper left part of the evaporation box 5 is connected with the condensing pipe 20, and the condensing pipe 20 passes through the left connecting plate 6.

[0020] When it is necessary to process and recycle waste diamond wires, this device can be used. Bring this device to the place where waste diamond wires need to be processed. Then, a mixture of a mixed solution of 5% sulfuric acid concentration and 5% hydrogen peroxide concentration and water is added to the acid leaching box 1 from the feed pipe 2. Then, the waste diamond wires are put into the acid leaching box 1 for soaking. After soaking for an appropriate time, the high-carbon steel wires are taken out, thus completing the treatment of the waste diamond wires. When the nickel content in the waste liquid in the acid leaching box 1 reaches a concentration of 5%, start the water pump 4. Through the water pump 4, the treated waste liquid is introduced into the conveying pipe 3, so that the waste liquid enters the filter cloth 14. Then, start the hydraulic cylinder 10 on the pressure filter box 9. Drive the pressing plate 11 to move through the hydraulic cylinder 10, and then drive the sliding frames 13 on the left and right sides to move, so that the remaining sliding frames 13 move along the guiding frame 12 to contact the leftmost sliding frame 13, causing the connecting rod 15 to move, and then press-filter the waste liquid, separating the emery from the nickel-containing iron acid solution, and making the nickel-containing iron acid solution flow into the blanking pipe 17 from the blanking port on the first collection box 16. After the pressure filtration is completed, drive the pressing plate 11 to move in the reverse direction through the reverse operation of the hydraulic cylinder 10, and then make the sliding frame 13 move back to its original position, causing the emery to fall on the first collection box 16 for collection. The nickel-containing iron acid solution flowing out from the blanking pipe 17 flows into the oxygen-breaking box 8. Through the external blower of the oxygen-breaking box 8 to inflate, the remaining hydrogen peroxide is decomposed into water. Then, make the nickel-containing iron acid solution flow into the reduction treatment box 7. Then, remove the lid on the reduction treatment box 7, and then add an appropriate amount of reduction iron powder to the reduction treatment box 7 to displace nickel to obtain nickel powder, making the nickel powder fall on the second collection box 18, and making the iron-containing acid solution flow into the evaporation box 5 from the discharge port on the second collection box 18 for evaporation. The evaporated water vapor enters the condensing pipe 20 to be condensed into acid water, making the acid water flow back into the acid leaching box 1, and then replenishing and adjusting the sulfuric acid content and hydrogen peroxide concentration before use. The obtained concentrated solution is used as a flocculant for the wastewater treatment plant. After the treatment is completed, pull the first collection box 16 and the second collection box 18 off by the handle, thus recycling the materials, and being able to recycle and utilize materials such as high-carbon busbars and emery after the treatment of waste diamond wires. The operation is simple, the resource utilization rate is improved, and it will not cause an impact on the environment. It is convenient to use and has high practicability.

[0021] Although the embodiments of the present invention have been shown and described, it will be understood by those of ordinary skill in the art that various changes may be made therein without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A waste diamond wire processing and recycling device, characterized in that it includes: The invention comprises an acid leaching box (1), a feed pipe (2), a delivery pipe (3), a water pump (4), an evaporation box (5), a connecting plate (6), a reduction treatment box (7), an oxygen breaking box (8), a filter press box (9), a first collecting frame (16), a feed pipe (17), a second collecting frame (18), a condenser (20) and a filter press assembly. The upper left part of the acid leaching box (1) is connected with the feed pipe (2), the right side of the acid leaching box (1) is connected with the delivery pipe (3), the lower part of the delivery pipe (3) is connected with the water pump (4), the evaporation box (5) is placed on the ground, the evaporation box (5) is located on the right side of the acid leaching box (1), the upper sides of the left and right parts of the evaporation box (5) are both connected with connecting plates (6), and the upper part of the connecting plate (6) is provided with a connecting plate (6). A reduction treatment box (7) is connected between the sides, the reduction treatment box (7) is connected to the evaporation box (5), the upper side of the reduction treatment box (7) is connected to an oxygen breaking box (8), the upper side of the oxygen breaking box (8) is connected to a filter press box (9), the lower part of the filter press box (9) is connected to a first collecting frame (16) in a sliding and detachable manner, the upper side of the oxygen breaking box (8) is connected to a feed pipe (17), the other end of the feed pipe (17) is connected to the filter press box (9), the lower part of the reduction treatment box (7) is connected to a second collecting frame (18) in a sliding and detachable manner, the upper left part of the evaporation box (5) is connected to a condenser (20), the condenser (20) passes through a left connecting plate (6), and a filter press assembly is provided on the filter press box (9).

2. The waste diamond wire processing and recycling device according to claim 1, characterized in that: The feed pipe (2) is L-shaped.

3. The waste diamond wire processing and recycling device as claimed in claim 2, characterized in that: The first collecting frame (16) and the second collecting frame (18) are both provided with handles on their front sides.

4. The waste diamond wire processing and recycling device as claimed in claim 3 is characterized in that: The first collecting frame (16) and the second collecting frame (18) are both provided with a plurality of discharge ports.

5. The waste diamond wire processing and recycling device as claimed in claim 4, characterized in that: The filter press assembly comprises a hydraulic cylinder (10), a pressure plate (11), a guide frame (12), a sliding frame (13), a filter cloth (14) and a connecting rod (15). The right part of the filter press box (9) is connected to the hydraulic cylinder (10), the telescopic end of the hydraulic cylinder (10) is connected to the pressure plate (11), the inner side of the upper part of the filter press box (9) is connected to two front and rear guide frames (12), a plurality of sliding frames (13) are slidably connected between the guide frames (12), and the guide frames (12) are connected to the filter cloth (14). ) are also connected to the left and right parts of the sliding frames (13), the rightmost sliding frame (13) is connected to the pressure plate (11), the feed pipe (3) passes through the filter press box (9) and is connected to the leftmost sliding frame (13), the sliding frames (13) are all connected with filter cloths (14), and the front and rear parts of the second to fourteenth sliding frames (13) from left to right are all connected with connecting rods (15), and the connecting rods (15) are all connected to the adjacent sliding frames (13) in a sliding manner.

6. The waste diamond wire processing and recycling device as claimed in claim 5, characterized in that: It also includes a discharge pipe (19), and the right side of the evaporation box (5) is connected to the discharge pipe (19).

Citation Information

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