U-shaped nail machining equipment

Abstract

The utility model discloses U-shaped nail machining equipment, and relates to the field of U-shaped nail machining, the U-shaped nail machining equipment comprises a supporting plate, a supporting seat is fixed on the supporting plate, a straightening device is mounted at one end of the supporting plate, a bending device is mounted at the end, away from the straightening device, of the supporting plate, and a surface machining mechanism is arranged between the straightening device and the bending device; and a cleaning mechanism is arranged on one side of the straightening device. A steel wire penetrates through the cleaning mechanism, the cleaning mechanism cleans the surface of the steel wire, then the steel wire penetrates through the surface machining mechanism, so that lines are formed on the surface of the steel wire through extrusion, and when lines of different U-shaped nails need to be produced, the surface machining mechanism can be directly utilized for direct adjustment, and the steel wire can be conveniently moved when moving. According to the U-shaped nail, the lines are directly changed, so that when the U-shaped nail is produced, the needed lines can be conveniently machined on the surface of the U-shaped nail, and when the lines need to be changed, the lines of the U-shaped nail can be conveniently and rapidly changed.

Description

Technical Field

[0001] This application relates to the field of U-shaped nail processing, and particularly to a U-shaped nail processing device. Background Art

[0002] U-shaped nails, also known as turf nails, generally come in four shapes: square-headed turf nails, round-headed turf nails, G-headed turf nails, and capped turf nails. The materials include cold-drawn wire, galvanized wire, galvanized steel wire, stainless steel wire, etc. Their main applications are to fix turf on the ground, in garden lawns, and other places where turf is needed, as well as to fix cover cloth, straw mats, round pipes, etc.

[0003] When using processing equipment to produce U-shaped nails, generally, a coil of steel wire is straightened and then passed through a shaped module. The module cuts and extrudes the steel wire to make it into a U shape. When producing U-shaped nails, in order to increase the stability of the U-shaped nails inserted into the ground, embossed patterns may be extruded on the surface of the U-shaped nails, and the embossed patterns play a role in anti-slip.

[0004] When adding embossed patterns to the surface of U-shaped nails, generally, two embossing rollers are used to simultaneously extrude the steel wire. The protrusions of the embossing rollers extrude the steel wire, and after the surface of the steel wire shows patterns, it is then bent into shape. When producing U-shaped nails of different specifications, it may be necessary to change the embossed patterns printed on the steel wire, which requires removing the original embossing rollers and then reinstalling the corresponding embossing rollers. The operation is relatively inconvenient and may delay the processing and production of U-shaped nails. Summary of the Utility Model

[0005] The purpose of this application is to solve the problem proposed in the above background art that when producing U-shaped nails of different specifications, it may be necessary to change the embossed patterns printed on the steel wire, which requires removing the original embossing rollers and then reinstalling the corresponding embossing rollers. The operation is relatively inconvenient and may delay the processing and production of U-shaped nails. This application provides a U-shaped nail processing device.

[0006] Specifically, this application adopts the following technical solutions to achieve the above purpose:

[0007] A U-shaped nail processing device includes a support plate. A support seat is fixed on the support plate. A straightening device is installed at one end of the support plate, and a bending device is installed at the end of the support plate far from the straightening device. A surface processing mechanism is arranged between the straightening device and the bending device, and a cleaning mechanism is arranged on one side of the straightening device.

[0008] By adopting the above technical scheme, the straightening device straightens the steel wire, and then the steel wire passes through the cleaning mechanism, the cleaning mechanism cleans the surface of the steel wire, and then the steel wire passes through the surface processing mechanism, the surface processing mechanism processes the surface of the steel wire, so that the surface of the steel wire appears squeezed and has textures. When it is necessary to produce different U-shaped nail patterns, the surface processing mechanism can be directly used to adjust, so that the texture of the steel wire can be directly changed when it moves, so that when producing U-shaped nails, the required texture can be processed on the surface of the U-shaped nails. When the texture needs to be changed, the texture of the U-shaped nail can be changed conveniently and quickly.

[0009] Furthermore, the surface processing mechanism includes a support frame arranged on a support plate, the support frame is rotatably connected to a support shaft 1, the support frame is provided with a support shaft 2, a number of evenly distributed printing rollers are fixed on the support shaft 1 and the support shaft 2, a lifting assembly is arranged between the support shaft 2 and the support frame, an adjustment assembly is arranged on the support frame, a printing motor is fixed on the support frame, and the output end of the printing motor passes through the support frame and is fixedly connected to the support shaft 1.

[0010] By adopting the above technical solution, the lifting component is used to drive the support shaft 2 to descend, and then the adjustment component is used to drive the entire support frame to move, so that the support shaft 1 and the support shaft 2 can be translated on the steel wire, and then the lifting component is used to allow the printing rollers on the support shaft 1 and the support shaft 2 to clamp the steel wire, so that it is convenient to print the required patterns on the U-shaped nails when producing U-shaped nails, and it is also convenient to adjust the type of patterns according to actual needs.

[0011] Furthermore, the adjustment component includes an adjustment seat arranged on the support plate, the adjustment seat is in contact with the ground, a sliding block is arranged on the adjustment seat, a sliding groove is opened on the adjustment seat, the sliding block is located in the sliding groove and is slidably connected to the adjustment seat.

[0012] By adopting the above technical solution, the sliding block is moved in the sliding groove, and the sliding block drives the support frame to move, so that the support frame can easily drive the support shaft 1 and the support shaft 2 to move.

[0013] Furthermore, an adjusting threaded rod is arranged in the sliding groove, both ends of the adjusting threaded rod are rotatably connected to the adjusting seat, a driving motor is fixed on the adjusting seat, and the output end of the driving motor passes through the adjusting seat and is fixedly connected to the adjusting threaded rod.

[0014] By adopting the above technical solution, the driving motor drives the adjusting threaded rod to rotate, and the adjusting threaded rod drives the sliding block to move in the sliding groove, so that the sliding block can be easily moved in the sliding groove.

[0015] Further, the lifting assembly includes a lifting frame slidably connected to the support frame. The second support shaft is rotatably connected to the lifting frame. A lifting hydraulic rod is fixed to the support frame, and the telescopic end of the lifting hydraulic rod is fixedly connected to the lifting frame.

[0016] By adopting the above technical solution, the lifting hydraulic rod is used to drive the lifting frame, and the lifting frame drives the second support shaft to move up and down, so that it is convenient to clamp the steel wire with the printing rollers on the first support shaft and the second support shaft, and at the same time, it is convenient to move the printing rollers on the first support shaft and the second support shaft on the steel wire.

[0017] Further, limiting rings are arranged on both sides of the support frame, and both of the limiting rings are fixedly connected to the support plate.

[0018] By adopting the above technical solution, the steel wire passes through the limiting ring, then passes through the printing roller on the support frame, and then the steel wire with the printed pattern passes through the next limiting ring, so as to reduce the deviation between the steel wire and the printing roller.

[0019] Further, the cleaning mechanism includes a support ring fixed to the support plate. A cleaning ring is rotatably connected to the support ring, and cleaning brushes are fixed to the inner wall of the cleaning ring.

[0020] By adopting the above technical solution, after the steel wire comes out of the straightening device, the steel wire passes through the cleaning ring, and the cleaning brushes in the cleaning ring clean the surface of the steel wire, so as to reduce the dust particles attached to the surface of the steel wire and affect the printing quality of the steel wire passing through the printing roller.

[0021] Further, a cleaning motor is fixed to the support plate, and a transmission belt is connected between the output end of the cleaning motor and the cleaning ring in a transmission manner.

[0022] By adopting the above technical solution, the cleaning motor is used to drive the cleaning ring to rotate on the support ring, and the cleaning ring drives the cleaning brushes to move and clean the surface of the steel wire, so as to further clean the surface of the steel wire.

[0023] In summary, the present application includes at least one of the following beneficial effects;

[0024] 1. In this application, the printing rollers fixed on the first support shaft and the second support shaft are printing rollers of different models that are symmetrically arranged in pairs. When printing on the steel wire, the lifting hydraulic rod is used to push the lifting frame, causing the second support shaft to move towards the first support shaft, so that the printing rollers on the first support shaft and the second support shaft clamp the steel wire. Then, the printing motor is used to drive the first support shaft to rotate, allowing the steel wire to pass through the printing rollers on the first support shaft and the second support shaft. When it is necessary to change the printing pattern on the steel wire, the lifting hydraulic rod is used to drive the support frame to descend, causing the second support shaft to move away from the first support shaft. Then, the driving motor is used to drive the adjusting threaded rod, which drives the sliding block to move in the sliding groove, causing the support frame to move on the adjusting seat, moving the printing rollers on the first support shaft and the second support shaft, and moving the corresponding printing roller to the steel wire. Then, the lifting hydraulic rod is used again to clamp the steel wire with the printing roller, completing the adjustment of changing the printing pattern, achieving the purpose of being able to conveniently print the required pattern on the U-shaped nails during the production of U-shaped nails, and at the same time being able to quickly adjust the type of pattern according to actual needs, reducing the impact on the production efficiency of U-shaped nails.

[0025] 2. In this application, after the steel wire comes out of the straightening device, the steel wire passes through the cleaning ring, and the cleaning brush in the cleaning ring cleans the surface of the steel wire. At the same time, the cleaning motor is used to drive the transmission belt, which drives the cleaning ring to rotate on the support ring, causing the cleaning ring to drive the cleaning brush to move and clean the surface of the steel wire, achieving the purpose of being able to reduce the dust particles attached to the surface of the steel wire and affecting the printing quality of the steel wire passing through the printing roller. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 is the first three-dimensional structural schematic diagram of the processing equipment in this application;

[0027] Figure 2 is the cross-sectional three-dimensional structural schematic diagram of the processing equipment in this application;

[0028] Figure 3 is this application Figure 1 The enlarged schematic diagram at position A.

[0029] Description of the reference numerals:

[0030] 1. Support plate; 2. Support seat; 3. Straightening device; 4. Bending device; 5. Surface processing mechanism; 51. Support frame; 52. First support shaft; 53. Second support shaft; 54. Printing roller; 55. Adjusting component; 551. Adjusting seat; 552. Sliding groove; 553. Sliding block; 554. Driving motor; 555. Adjusting threaded rod; 56. Lifting component; 561. Lifting frame; 562. Lifting hydraulic rod; 57. Printing motor; 58. Limiting ring; 6. Cleaning mechanism; 61. Support ring; 62. Cleaning ring; 63. Cleaning brush; 64. Cleaning motor; 65. Transmission belt. Specific embodiments

[0031] The following further describes the present application in detail with reference to the attached Figure 1 —3

[0032] The embodiment of the present application discloses a U-shaped nail processing device.

[0033] Referring to Figure 1 、 Figure 2 and Figure 3 , a U-shaped nail processing device includes a support plate 1, a support seat 2 is fixed on the support plate 1, a straightening device 3 is installed at one end of the support plate 1, a bending device 4 is installed at the end of the support plate 1 far from the straightening device 3, a surface processing mechanism 5 is arranged between the straightening device 3 and the bending device 4, and a cleaning mechanism 6 is arranged on one side of the straightening device 3.

[0034] When using this processing device, first, one end of the steel wire coil for processing U-shaped nails is sent into the straightening device 3, the straightening device 3 straightens the steel wire, then the steel wire passes through the cleaning mechanism 6, the cleaning mechanism 6 cleans the surface of the steel wire, then the steel wire passes through the surface processing mechanism 5, the surface processing mechanism 5 processes the surface of the steel wire, making the surface of the steel wire have lines due to extrusion, then the steel wire enters the bending device 4, and the bending device 4 squeezes and cuts the steel wire to make the steel wire into a U-shaped nail. When different patterns of U-shaped nails need to be produced, the surface processing mechanism 5 can be directly adjusted, so that when the steel wire moves, the pattern can be directly changed. After the steel wire is straightened and before it enters the bending device 4, the steel wire passes through the surface processing mechanism 5. The surface processing mechanism 5 can adjust the pattern printed on the steel wire, so that it is convenient to process the required pattern on the surface of the U-shaped nail during the production of U-shaped nails, and it is convenient and fast to change the pattern of the U-shaped nail when the pattern needs to be changed.

[0035] Referring to Figure 1 、 Figure 2 and Figure 3 , the surface processing mechanism 5 includes a support frame 51 arranged on the support plate 1, a support shaft 52 is rotatably connected to the support frame 51, a support shaft 53 is arranged on the support frame 51, a number of evenly distributed printing rollers 54 are fixed on the support shaft 52 and the support shaft 53, a lifting component 56 is arranged between the support shaft 53 and the support frame 51, an adjusting component 55 is arranged on the support frame 51, and a printing motor 57 is fixed on the support frame 51. The output end of the printing motor 57 penetrates the support frame 51 and is fixed to the support shaft 52.

[0036] In addition, the adjusting component 55 includes an adjusting base 551 provided on the support plate 1. The adjusting base 551 abuts against the ground. A sliding block 553 is provided on the adjusting base 551. A sliding groove 552 is formed on the adjusting base 551. The sliding block 553 is located in the sliding groove 552 and is slidably connected to the adjusting base 551.

[0037] Moreover, an adjusting threaded rod 555 is provided in the sliding groove 552. Both ends of the adjusting threaded rod 555 are rotatably connected to the adjusting base 551. A driving motor 554 is fixed on the adjusting base 551. The output end of the driving motor 554 penetrates through the adjusting base 551 and is fixedly connected to the adjusting threaded rod 555.

[0038] And, the lifting component 56 includes a lifting frame 561 slidably connected to the support frame 51. The second support shaft 53 is rotatably connected to the lifting frame 561. A lifting hydraulic rod 562 is fixed on the support frame 51. The telescopic end of the lifting hydraulic rod 562 is fixedly connected to the lifting frame 561.

[0039] The printing rollers 54 fixed on the first support shaft 52 and the second support shaft 53 are printing rollers 54 of different models that are symmetrically arranged in pairs. When printing on the steel wire, the lifting hydraulic rod 562 is used to push the lifting frame 561, so that the second support shaft 53 moves towards the first support shaft 52, and the printing rollers 54 on the first support shaft 52 and the printing rollers 54 on the second support shaft 53 clamp the steel wire. Then, the printing motor 57 is used to drive the first support shaft 52 to rotate, so that the steel wire passes through the printing rollers 54 on the first support shaft 52 and the second support shaft 53. When it is necessary to change the printing on the steel wire, the lifting hydraulic rod 562 is used to drive the support frame 51 to descend, so that the second support shaft 53 moves away from the first support shaft 52. Then, the driving motor 554 is used to drive the adjusting threaded rod 555, so that the adjusting threaded rod 555 drives the sliding block 553 to move in the sliding groove 552, and the support frame 51 moves on the adjusting base 551, and the printing rollers 54 on the first support shaft 52 and the second support shaft 53 move, so that the corresponding printing rollers 54 move to the steel wire. Then, the lifting hydraulic rod 562 is used again to clamp the steel wire with the printing rollers 54, completing the adjustment of changing the printing pattern. By passing the steel wire through between the first support shaft 52 and the second support shaft 53, and then clamping the steel wire with the printing rollers 54 on the first support shaft 52 and the second support shaft 53, the first support shaft 52 and the second support shaft 53 can translate on the steel wire, so that it is convenient to print the required pattern on the U-shaped nails during the production of U-shaped nails, and at the same time, it is convenient to adjust the type of pattern according to actual needs.

[0040] Refer to Figure 1 and Figure 3, both sides of the support frame 51 are provided with limiting rings 58, and the two limiting rings 58 are fixedly connected to the support plate 1. After the steel wire passes through the straightening device 3, the steel wire is passed through the limiting ring 58, and then the steel wire is passed through the printing roller 54 on the support frame 51, and then the steel wire with the printed pattern is passed through the next limiting ring 58. By using the two limiting rings 58 to limit the steel wire, the deviation between the steel wire and the printing roller 54 can be reduced.

[0041] Reference Figure 1 , Figure 2 and Figure 3 The cleaning mechanism 6 includes a support ring 61 fixed on the support plate 1 , a cleaning ring 62 is rotatably connected to the support ring 61 , and a cleaning brush 63 is fixed on the inner wall of the cleaning ring 62 .

[0042] In addition, a cleaning motor 64 is fixed on the support plate 1 , and a transmission belt 65 is connected between the output end of the cleaning motor 64 and the cleaning ring 62 .

[0043] After the steel wire comes out of the straightening device 3, the steel wire is allowed to pass through the cleaning ring 62, and the cleaning brush 63 in the cleaning ring 62 cleans the surface of the steel wire. At the same time, the cleaning motor 64 drives the transmission belt 65, and the transmission belt 65 drives the cleaning ring 62 to rotate on the support ring 61, and the cleaning ring 62 drives the cleaning brush 63 to move and clean the surface of the steel wire. By allowing the cleaning brush 63 on the cleaning ring 62 to clean the surface of the steel wire, dust particles adhering to the surface of the steel wire can be reduced, which affects the printing quality of the steel wire after passing through the printing roller 54.

[0044] Working principle: When using this processing equipment, first send one end of the steel wire coil for processing U-shaped nails into the straightening device 3. The straightening device 3 straightens the steel wire, and then the steel wire passes through the cleaning ring 62. The cleaning brush 63 in the cleaning ring 62 cleans the surface of the steel wire. At the same time, the cleaning motor 64 drives the transmission belt 65, and the transmission belt 65 drives the cleaning ring 62 to rotate on the support ring 61, so that the cleaning ring 62 drives the cleaning brush 63 to move and clean the surface of the steel wire. Then let the steel wire pass between the first support shaft 52 and the second support shaft 53. The lifting hydraulic rod 562 is used to push the lifting frame 561, so that the second support shaft 53 moves towards the first support shaft 52, and the printing rollers 54 on the first support shaft 52 and the printing rollers 54 on the second support shaft 53 clamp the steel wire. Then the printing motor 57 drives the first support shaft 52 to rotate, and the steel wire passes through the printing rollers 54 on the first support shaft 52 and the second support shaft 53. When it is necessary to change the printing of the steel wire, the lifting hydraulic rod 562 drives the support frame 51 to descend, so that the second support shaft 53 moves away from the first support shaft 52. Then the driving motor 554 drives the adjusting threaded rod 555, and the adjusting threaded rod 555 drives the sliding block 553 to move in the sliding groove 552, so that the support frame 51 moves on the adjusting seat 551, and the printing rollers 54 on the first support shaft 52 and the second support shaft 53 move, so that the corresponding printing rollers 54 move to the steel wire. Then, the lifting hydraulic rod 562 is used to clamp the steel wire with the printing rollers 54, completing the adjustment of changing the printing pattern. Finally, the steel wire enters the bending device 4, and the bending device 4 squeezes and cuts the steel wire to make the steel wire into U-shaped nails.

Claims

1. A U-shaped nail processing device, comprising a support plate (1), characterized in that: A support seat (2) is fixed on the support plate (1); a straightening device (3) is installed at one end of the support plate (1); a bending device (4) is installed at the end of the support plate (1) away from the straightening device (3); a surface processing mechanism (5) is arranged between the straightening device (3) and the bending device (4); and a cleaning mechanism (6) is arranged on one side of the straightening device (3); The surface processing mechanism (5) comprises a support frame (51) arranged on a support plate (1), the support frame (51) being rotatably connected to a first support shaft (52), the support frame (51) being provided with a second support shaft (53), a plurality of evenly distributed printing rollers (54) being fixed to the first support shaft (52) and the second support shaft (53), a lifting assembly (56) being provided between the second support shaft (53) and the support frame (51), an adjusting assembly (55) being provided on the support frame (51), a printing motor (57) being fixed to the support frame (51), and an output end of the printing motor (57) passing through the support frame (51) and being fixedly connected to the first support shaft (52).

2. A U-shaped nail processing equipment according to claim 1, characterized in that: The adjustment assembly (55) comprises an adjustment seat (551) arranged on the support plate (1), the adjustment seat (551) being in contact with the ground, a sliding block (553) being arranged on the adjustment seat (551), a sliding groove (552) being provided on the adjustment seat (551), the sliding block (553) being located in the sliding groove (552) and being slidably connected to the adjustment seat (551).

3. A U-shaped nail processing equipment according to claim 2, characterized in that: An adjusting threaded rod (555) is disposed in the sliding groove (552), and both ends of the adjusting threaded rod (555) are rotatably connected to the adjusting seat (551). A driving motor (554) is fixed to the adjusting seat (551), and an output end of the driving motor (554) passes through the adjusting seat (551) and is fixedly connected to the adjusting threaded rod (555).

4. The U-shaped nail processing equipment according to claim 1, characterized in that: The lifting assembly (56) comprises a lifting frame (561) slidably connected to the support frame (51); the second support shaft (53) is rotatably connected to the lifting frame (561); a lifting hydraulic rod (562) is fixed to the support frame (51); and a telescopic end of the lifting hydraulic rod (562) is fixedly connected to the lifting frame (561).

5. The U-shaped nail processing equipment according to claim 1, characterized in that: Limiting rings (58) are provided on both sides of the support frame (51), and the two limiting rings (58) are fixedly connected to the support plate (1).

6. The U-shaped nail processing equipment according to claim 1, characterized in that: The cleaning mechanism (6) comprises a support ring (61) fixed on the support plate (1), a cleaning ring (62) being rotatably connected to the support ring (61), and a cleaning brush (63) being fixed on the inner wall of the cleaning ring (62).

7. The U-shaped nail processing equipment according to claim 6, characterized in that: A cleaning motor (64) is fixed on the support plate (1), and a transmission belt (65) is connected between the output end of the cleaning motor (64) and the cleaning ring (62).

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