Hybrid casting equipment
By adopting hybrid power control in casting equipment, combined with electric, pneumatic and hydraulic power parts, the problem of poor accuracy of existing casting equipment is solved, and higher accuracy and economy are achieved.
Patent Information
- Application Number
- CN202421963100.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-14
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-14
AI Technical Summary
The existing casting equipment has poor accuracy due to insufficient control of hydraulic power parts.
Adopting hybrid power control, combining electric, pneumatic and hydraulic power parts, the rotating disc and rotating seat is driven by the first motor and the second motor, and the first and second power parts drive the swing arm and the clamping arm to achieve compatibility of various power modes.
It improves the accuracy and working efficiency of casting equipment, takes into account the economy and accuracy of the equipment, and avoids the limitation that all power parts are hydraulic power parts.
Smart Images

Figure CN223028454U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of hybrid casting equipment, in particular to a hybrid casting equipment. Background Art
[0002] With the development of technology, the casting process is a casting method that uses a certain performance as the main molding material. In the prior art, the existing casting equipment includes a first hydraulic power component, a rotating disk, a second hydraulic power component, a rotating seat, a third hydraulic power component, a swinging arm, a fourth hydraulic power component and a clamping arm. The rotating disk is rotatably connected to the base and rotates under the drive of the first hydraulic power component; the rotating seat is connected to the rotating disk and rotates under the drive of the second hydraulic power component; the swinging arm is swingably connected to the rotating seat and swings under the drive of the third hydraulic power component, and the swinging arm swings relative to the rotating seat in the up and down direction; the clamping arm is movably connected to the swinging arm and moves under the drive of the fourth hydraulic power component to clamp the casting product; however, all the power components are hydraulic power components, and the control of the hydraulic power component is not accurate enough, resulting in poor accuracy of the existing casting equipment. Summary of the Utility Model
[0003] The purpose of this application is to provide a hybrid casting equipment to solve at least some of the above-mentioned problems.
[0004] To achieve the above purpose, this application provides the following technical solutions:
[0005] A hybrid casting equipment, comprising:
[0006] A base;
[0007] A first rotating assembly, including a first motor and a rotating disk, the rotating disk is rotatably connected to the base and rotates under the drive of the first motor;
[0008] A second rotating assembly, including a second motor and a rotating seat, the rotating seat is connected to the rotating disk and rotates under the drive of the second motor; the rotating direction of the rotating seat is inconsistent with the rotating direction of the rotating disk;
[0009] A swinging assembly, including a first power component and a swinging arm, the swinging arm is swingably connected to the rotating seat and swings under the drive of the first power component, and the swinging arm swings relative to the rotating seat in the up and down direction;
[0010] A clamping assembly, including a second power component and a clamping arm, the clamping arm is movably connected to the swinging arm and moves under the drive of the second power component to clamp the casting product.
[0011] Optionally, the first rotating assembly further includes a first transmission module disposed between the first motor and the rotating disk. One end of the first transmission module is connected to the output end of the first motor, and the other end is connected to the rotating end of the rotating disk, driving the rotating disk to rotate relative to the base.
[0012] Optionally, the rotating disk rotates along the axis of its rotating end; the first transmission module is a synchronous belt transmission module, a gear transmission module, a belt transmission module, or a speed reducer module.
[0013] Optionally, the second rotating assembly further includes a second transmission module disposed between the second motor and the rotating seat. One end of the second transmission module is connected to the output end of the second motor, and the other end is connected to the rotating end of the rotating seat, driving the rotating seat to rotate relative to the rotating disk.
[0014] Optionally, when the second transmission module is a gear transmission module, the second transmission module includes a first gear and a second gear;
[0015] The first gear is rotatably connected to the rotating disk and rotates driven by the output end of the second motor;
[0016] The second gear is connected to the rotating end of the rotating seat and meshes with the first gear, causing the rotating seat to rotate driven by the second motor.
[0017] Optionally, the pitch diameter of the first gear is smaller than that of the second gear.
[0018] Optionally, the first motor and the second motor are respectively a servo motor, a stepper motor, or a brushless motor.
[0019] Optionally, the swing arm is disposed on one side of the rotating seat and is hinged to the rotating seat;
[0020] The fixed end of the first power member is connected to the rotating seat, and the telescopic end of the first power member is connected to the swing arm, driving the swing arm to swing.
[0021] Optionally, there are multiple clamping arms. The multiple clamping arms are arranged oppositely and move relative to each other driven by the corresponding second power member to clamp or release the casting product.
[0022] Optionally, the clamping assembly further includes a lifting member. The fixed end of the lifting member is connected to the swing arm, driving the clamping arms and the second power member to lift synchronously.
[0023] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0024] 1. The rotating disk is rotatably connected to the base and rotates driven by the first motor; the second rotating assembly includes a second motor and a rotating seat, the rotating seat is connected to the rotating disk and rotates driven by the second motor; the rotating direction of the rotating seat is inconsistent with that of the rotating disk. The second motor and the first motor are adopted for the rotation of the rotating seat and the rotating disk, so as to facilitate the motor control for the rotating action, thereby realizing the electric control and ensuring the accuracy of the key actions.
[0025] 2. The swinging assembly includes a first power member and a swinging arm, the swinging arm is swingably connected to the rotating seat and swings driven by the first power member, and the swinging arm swings relative to the rotating seat in the up and down direction; the clamping assembly includes a second power member and a clamping arm, the clamping arm is movably connected to the swinging arm and moves driven by the second power member to clamp the casting product; the second power member and the first power member are adopted for the actions of the clamping arm and the swinging arm, thereby realizing the pneumatic control or the hydraulic control and ensuring the operation of the non-key actions; so as to present multiple power modes in the hybrid casting equipment, taking into account the overall consideration of the electric control, the pneumatic control or the hydraulic control, realizing the hybrid power control, avoiding all the power members being hydraulic power members, and further taking into account the working accuracy and economy of the hybrid casting equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the technical solutions in the embodiments of the present application, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present application. For those skilled in the art, other drawings can be obtained based on these drawings without creative efforts.
[0027] In order to more completely understand the present application and its beneficial effects, the following will be described in conjunction with the drawings. Among them, the same reference numerals in the following description represent the same parts.
[0028] Figure 1 Shows a schematic diagram of a hybrid casting equipment according to an embodiment of the present application.
[0029] Figure 2 Shows Figure 1 A partial enlarged view of part A in
[0030] Figure 3 Shows Figure 1 A partial enlarged view of part B in
[0031] Figure 4 Shows a side view of a hybrid casting equipment according to an embodiment of the present application.
[0032] Figure 5 Shows a side view of another state of the hybrid casting device according to an embodiment of the present application.
[0033] Reference numeral
[0034] 100, hybrid casting device;
[0035] 10, base;
[0036] 20, first rotating assembly; 21, first motor; 22, rotating disc; 23, first transmission module;
[0037] 30, second rotating assembly; 31, second motor; 32, rotating seat; 33, second transmission module; 331, first gear; 332, second gear;
[0038] 40, swinging assembly; 41, first power member; 42, swinging arm;
[0039] 50, clamping assembly; 52, clamping arm; 51, lifting member. Detailed implementation manners
[0040] Next, the technical solutions in the embodiments of the present application will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative efforts belong to the scope of protection of the present application.
[0041] Please refer to the attached Figures 1 to 5 , the embodiments of the present application provide a hybrid casting device 100. The hybrid casting device 100 is used for casting materials. The hybrid casting device 100 includes a base 10, a first rotating assembly 20, a second rotating assembly 30, a swinging assembly 40, and a clamping assembly 50. The first rotating assembly 20, the swinging assembly 40, and the clamping assembly 50 are all disposed on the upper side of the base 10.
[0042] Please refer to the attached Figures 1 to 3 , in the embodiments of the present application, the base 10 serves as a support component of the hybrid casting device 100. The base 10 is used to support the first rotating assembly 20, the swinging assembly 40, and the clamping assembly 50.
[0043] In the embodiment of the present application, the first rotating assembly 20 includes a first motor 21 and a rotating disk 22. The rotating disk 22 is rotatably connected to the base 10 to facilitate adjusting the position of the rotating disk 22 relative to the base 10. The fixed end of the first motor 21 is connected to the base 10, and the output end of the first motor 21 is connected to the rotating disk 22. The rotating disk 22 rotates driven by the first motor 21, so that the rotating disk 22 can rotate relative to the base 10 under the driving action of the first motor 21.
[0044] At this time, the first rotating assembly 20 further includes a first transmission module 23. The first transmission module 23 is located between the first motor 21 and the rotating disk 22. One end of the first transmission module 23 is connected to the output end of the first motor 21, and the other end is connected to the rotating end of the rotating disk 22, and drives the rotating disk 22 to rotate relative to the base 10, so that the first motor 21 drives the rotating disk 22 to rotate through the first transmission module, thereby facilitating the power transmission of the first motor 21 to the rotating disk 22, and further realizing the electric control of the rotating disk 22, ensuring the accuracy of the key actions of the rotating disk 22. Optionally, the rotating disk 22 rotates along the axis of the rotating end of the rotating disk 22; the first transmission module 23 is a synchronous belt transmission module, a gear transmission module, a belt transmission module or a reducer module.
[0045] Wherein, when the first transmission module 23 is a synchronous belt transmission module, the synchronous belt transmission module includes two synchronous pulleys and a synchronous belt. The output end of the first motor 21 is connected to one synchronous pulley and drives one synchronous pulley to rotate. The other synchronous pulley is connected to the rotating disk 22, and the synchronous belt is sleeved on the two synchronous pulleys, so that the other synchronous pulley and the synchronous belt can rotate as one synchronous pulley rotates, thereby facilitating the rotation of the rotating disk 22 through the first motor 21, two synchronous pulleys and the synchronous belt.
[0046] Please refer to the atta Figures 1 to 3 In the embodiment of the present application, the second rotating assembly 30 includes a second motor 31 and a rotating seat 32. The rotating seat 32 is connected to the rotating disk 22 to facilitate adjusting the position of the rotating seat 32 relative to the rotating disk 22. The fixed end of the second motor 31 is connected to the rotating disk 22, and the output end of the second motor 31 is connected to the rotating seat 32. The rotating seat 32 rotates driven by the second motor 31. The rotating seat 32 rotates driven by the second motor 31, so that the rotating seat 32 can rotate relative to the rotating disk 22 under the driving action of the second motor 31; the rotating direction of the rotating seat 32 is inconsistent with the rotating direction of the rotating disk 22. The second motor 31 and the first motor 21 are adopted for the rotation of the rotating seat 32 and the rotating disk 22, so as to facilitate the motor control for the rotating action, thereby realizing the electric control and ensuring the accuracy of the key actions. Optionally, the first motor 21 and the second motor 31 are respectively a servo motor, a stepper motor or a brushless motor.
[0047] At this time, the second rotating assembly 30 further includes a second transmission module 33. The second transmission module 33 is located between the second motor 31 and the rotating seat 32. One end of the second transmission module 33 is connected to the output end of the second motor 31, and the other end is connected to the rotating end of the rotating seat 32, driving the rotating seat 32 to rotate relative to the rotating disc 22. In this way, the second motor 31 drives the rotating seat 32 to rotate through the second transmission module, facilitating the power transmission of the second motor 31 to the rotating seat 32, and further realizing the electric control of the rotating seat 32, ensuring the accuracy of the key actions of the rotating seat 32.
[0048] Among them, when the second transmission module 33 is a gear transmission module, the second transmission module 33 includes a first gear 331 and a second gear 332. The first gear 331 is rotatably connected to the rotating disc 22 to facilitate adjusting the position of the first gear 331 relative to the rotating disc 22. The first gear 331 rotates driven by the output end of the second motor 31. The second gear 332 is connected to the rotating end of the rotating seat 32 and meshes with the first gear 331, causing the rotating seat 32 to rotate driven by the second motor 31. In this way, the second motor 31 drives the rotating disc 22 to rotate through the first gear 331 and the second gear 332. Optionally, the tooth diameter of the first gear 331 is smaller than that of the second gear 332 to save costs.
[0049] Please refer to the attached Figures 3 to 5 In the embodiment of the present application, the swinging assembly 40 includes a first power member 41 and a swinging arm 42. The swinging arm 42 is swingably connected to the rotating seat 32 to facilitate adjusting the position of the swinging arm 42 relative to the rotating seat 32. The fixed end of the first power member 41 is connected to the rotating seat 32, and the output end of the first power member 41 is connected to the swinging arm 42. The swinging arm 42 swings driven by the first power member 41. The swinging arm 42 swings relative to the rotating seat 32 in the up and down direction, so that the swinging arm 42 can swing relative to the rotating seat 32 under the driving action of the first power member 41.
[0050] At this time, the swinging arm 42 is located on one side of the rotating seat 32 and is hinged to the rotating seat 32 to facilitate the swinging arm 42 to be movable relative to the rotating seat 32. The fixed end of the first power member 41 is connected to the rotating seat 32, and the telescopic end of the first power member 41 is connected to the swinging arm 42, driving the swinging arm 42 to swing, so that the swinging arm 42 can swing automatically under the driving action of the first power member 41, thus facilitating the adjustment of the position of the swinging arm 42 relative to the rotating seat 32.
[0051] In an embodiment of the present application, the clamping assembly 50 includes a second power member and a clamping arm 52. The clamping arm 52 is movably connected to the swing arm 42 to facilitate adjusting the position of the clamping arm 52 relative to the swing arm 42. The fixed end of the second power member is connected to the swing arm 42, and the output end of the second power member is connected to the clamping arm 52. The clamping arm 52 moves under the drive of the second power member, so that the clamping arm 52 can move relative to the swing arm 42 under the driving action of the second power member to clamp the cast product. For the actions of the clamping arm 52 and the swing arm 42, a second power member and a first power member 41 are adopted. The second power member and the first power member 41 are pneumatic power members or hydraulic power members, thereby realizing pneumatic control or hydraulic control, ensuring the operation of non-critical actions, facilitating the presentation of multiple power modes in the hybrid casting equipment 100, accommodating the overall consideration of electric control, pneumatic control or hydraulic control, realizing hybrid power control, avoiding all power members being hydraulic power members, and thus taking into account the working accuracy and economy of the hybrid casting equipment 100.
[0052] At this time, there are multiple clamping arms 52. The multiple clamping arms 52 are arranged oppositely and move relatively under the drive of the corresponding second power member to clamp or release the cast product. At this time, there are two clamping arms 52. The two clamping arms 52 are arranged oppositely and move closer to or away from each other under the drive of the second power member. When the two clamping arms 52 move closer to each other, the two clamping arms 52 clamp the cast product to facilitate the two clamping arms 52 to fix the cast product. When the two clamping arms 52 move away from each other, the two clamping arms 52 release the cast product to facilitate the two clamping arms 52 to disengage from the cast product.
[0053] In an embodiment of the present application, the clamping assembly 50 further includes a lifting member 51. The fixed end of the lifting member 51 is connected to the swing arm 42 and drives the clamping arm 52 and the second power member to lift synchronously to facilitate adjusting the height direction of the clamping arm 52 and the second power member relative to the swing arm 42. Optionally, the lifting member 51 is a cylinder.
[0054] Compared with the prior art, the beneficial effects of the present utility model are:
[0055] The present utility model provides a hybrid casting device 100. The first rotating assembly 20 includes a first motor 21 and a rotating disk 22. The rotating disk 22 is rotatably connected to the base 10 and rotates driven by the first motor 21. The second rotating assembly 30 includes a second motor 31 and a rotating seat 32. The rotating seat 32 is connected to the rotating disk 22 and rotates driven by the second motor 31. The rotating direction of the rotating seat 32 is inconsistent with that of the rotating disk 22. The second motor 31 and the first motor 21 are adopted for the rotation of the rotating seat 32 and the rotating disk 22, so as to facilitate the motor control for the rotating action, thereby realizing the electric control, ensuring the accuracy of the key actions. At the same time, the swinging assembly 40 includes a first power member 41 and a swinging arm 42. The swinging arm 42 is swingably connected to the rotating seat 32 and swings driven by the first power member 41. The swinging arm 42 swings relative to the rotating seat 32 in the up-and-down direction. The clamping assembly 50 includes a second power member and a clamping arm 52. The clamping arm 52 is movably connected to the swinging arm 42 and moves driven by the second power member to clamp the casting product. The second power member and the first power member 41 are adopted for the actions of the clamping arm 52 and the swinging arm 42. The second power member and the first power member 41 are pneumatic power members or hydraulic power members, thereby realizing the pneumatic control or the hydraulic control, ensuring the operation of the non-key actions, so as to present various power modes in the hybrid casting device 100, compatible with the overall consideration of electric control, pneumatic control or hydraulic control, realizing the hybrid power control, avoiding all the power members being hydraulic power members, and further taking into account the working accuracy and economy of the hybrid casting device 100.
[0056] In the above embodiments, the descriptions of the respective embodiments have their own emphases. For the parts not detailed in a certain embodiment, reference may be made to the relevant descriptions of other embodiments.
[0057] In the description of the present application, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance or implicitly specifying the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include one or more features.
[0058] Specific examples are used in this article to elaborate on the principles and implementation manners of the present application. The descriptions of the above embodiments are only used to help understand the method and its core idea of the present application. At the same time, for those skilled in the art, according to the idea of the present application, there will be changes in the specific implementation manners and application scopes. In summary, the content of this specification should not be construed as a limitation to the present application.
Claims
1. A hybrid casting equipment, characterized in that: include: Base; A first rotating assembly includes a first motor and a rotating disk, wherein the rotating disk is rotatably connected to the base and rotates under the drive of the first motor; The second rotating assembly includes a second motor and a rotating seat, wherein the rotating seat is connected to the rotating disk and rotates under the drive of the second motor; the rotating direction of the rotating seat is inconsistent with the rotating direction of the rotating disk; A swing assembly, comprising a first power member and a swing arm, wherein the swing arm is swingably connected to the rotating seat and swings under the drive of the first power member, and the swing arm swings in an up-and-down direction relative to the rotating seat; The clamping assembly comprises a second power member and a clamping arm. The clamping arm is movably connected to the swing arm and moves driven by the second power member to clamp the casting product.
2. The hybrid casting equipment according to claim 1, characterized in that: The first rotating assembly also includes a first transmission module, which is located between the first motor and the rotating disk. One end of the first transmission module is connected to the output end of the first motor, and the other end is connected to the rotating end of the rotating disk, and drives the rotating disk to rotate relative to the base.
3. The hybrid casting equipment according to claim 2, characterized in that: The rotating disk rotates along the axis of the rotating end of the rotating disk; the first transmission module is a synchronous belt transmission module, a gear transmission module, a belt transmission module or a reducer module.
4. The hybrid casting equipment according to claim 1, characterized in that: The second rotating assembly also includes a second transmission module, which is located between the second motor and the rotating seat. One end of the second transmission module is connected to the output end of the second motor, and the other end is connected to the rotating end of the rotating seat, and drives the rotating seat to rotate relative to the rotating disk.
5. The hybrid casting equipment according to claim 4, characterized in that: When the second transmission module is a gear transmission module, the second transmission module includes a first gear and a second gear; The first gear is rotatably connected to the rotating disk and rotates driven by the output end of the second motor; The second gear is connected to the rotating end of the rotating base and meshes with the first gear, so that the rotating base rotates under the drive of the second motor.
6. The hybrid casting equipment according to claim 5, characterized in that: The tooth diameter of the first gear is smaller than the tooth diameter of the second gear.
7. The hybrid casting equipment according to claim 1, characterized in that: The first motor and the second motor are respectively a servo motor, a stepper motor or a brushless motor.
8. The hybrid casting equipment according to claim 7, characterized in that: The swing arm is located at one side of the rotating base and is hinged to the rotating base; The fixed end of the first power member is connected to the rotating seat, and the telescopic end of the first power member is connected to the swing arm to drive the swing arm to swing.
9. The hybrid casting equipment according to claim 8, characterized in that: There are a plurality of clamping arms, which are arranged relative to each other and move relatively under the drive of the corresponding second power member to clamp or release the cast product.
10. The hybrid casting equipment according to claim 1, characterized in that: The clamping assembly also includes a lifting member, a fixed end of which is connected to the swing arm and drives the clamping arm and the second power member to rise and fall synchronously.