Casting device capable of orderly feeding

Abstract

The utility model discloses a casting device capable of orderly feeding, which belongs to the technical field of casting devices and comprises a mounting component, a driving component mounted on the mounting component, a pouring component mounted at the upper end of the driving component, an adjusting component mounted on the mounting component and a casting component. The adjusting assembly drives the driving assembly and the casting assembly to move left and right, and the casting assembly is connected with the adjusting assembly. By means of the mode, casting and feeding are conducted synchronously, production efficiency is improved, the distance can be adjusted to be matched with the size of a casting workpiece, and accurate adjustment of the size of the casting workpiece is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of casting devices, and particularly relates to a casting device capable of orderly feeding materials. Background Technique

[0002] China has long been in the leading position in the global casting output, with the casting output accounting for more than one-fourth of the global total output. It is the largest casting production base in the world. Although China has a huge casting output, there is still a large gap between the overall technical level and developed countries, especially in the production technology of high-end castings. The production of rolling mills is a complex process involving metallurgical engineering. Common casting methods include integral casting, overflow casting, and centrifugal casting. Integral casting is usually used to manufacture larger rolling mills, while centrifugal casting is more suitable for composite rolling mills with higher requirements.

[0003] Among many existing technologies, a casting production line disclosed in Chinese Patent Application CN108097944B belongs to the technical field of metal smelting, and includes a melting device, a casting robot, a semi-automatic pouring machine, a cooling machine, and a smoke exhaust machine.

[0004] However, in this patent application, the robotic arm is used to control the ladle to lift the liquid metal in the melting device and pour it onto the mold set on the semi-automatic pouring machine. The casting direction is single and cannot be cast bidirectionally, and the size of the mold set on the semi-automatic pouring machine is fixed, with a single matching size.

[0005] Based on this, the utility model designs a casting device capable of orderly feeding materials to solve the above problems. Content of the Utility Model

[0006] In view of the above-mentioned shortcomings of the prior art, the utility model provides a casting device capable of orderly feeding materials.

[0007] To achieve the above purposes, the utility model is realized through the following technical solutions:

[0008] A casting device capable of orderly feeding materials includes an installation component, a driving component is installed on the installation component, a pouring component is installed at the upper end of the driving component, an adjusting component is installed on the installation component, including a casting component. The adjusting component drives the driving component and the casting component to move left and right, and the casting component is connected to the adjusting component;

[0009] The driving assembly includes a driving motor, a first shaft gear, a second shaft gear, a fixing plate and a mounting disc. The driving motor is connected to the mounting assembly. The right end of the second shaft gear is fixedly connected to the output end of the driving motor. There are two groups of fixing plates arranged on both sides of the first shaft gear and the second shaft gear. The bottom surface of the fixing plate is connected to the mounting assembly. The left and right ends of the first shaft gear and the second shaft gear are respectively rotatably connected to the fixing plate. The first shaft gear is meshed with the second shaft gear. There are two groups of mounting discs. The bottom surfaces of the mounting discs are respectively connected to the mounting assembly. Tooth grooves that completely penetrate the outer edge platform and can cooperate with the first shaft gear for meshing connection are equidistantly arranged on the outer edge of the mounting disc. The mounting disc can slide left and right on the first shaft gear.

[0010] Furthermore, the mounting assembly includes a mounting base, a first mounting shaft and a second mounting shaft. The lower end of the first mounting shaft is connected to the adjusting assembly. The lower end surface of the second mounting shaft is fixedly connected to the upper end surface of the mounting base. The driving motor is fixedly installed on the upper end surface of the mounting base. The bottom surface of the fixing plate is fixedly connected to the mounting base. The upper ends of the first mounting shaft and the second mounting shaft are respectively rotatably connected to the center of the mounting disc.

[0011] Furthermore, the discharging assembly includes a material placing bin and a first driving oil cylinder. There are four groups of material placing bins. Two of the material placing bins are symmetrically hinged to the front and rear sides of the upper end surface of the mounting disc on the left side, and the other two groups of material placing bins are symmetrically hinged to the front and rear sides of the upper end surface of the mounting disc on the right side. There are four groups of first driving oil cylinders, and their output ends are respectively hinged to the inner side walls of the material placing bins. The lower ends of the first driving oil cylinders are respectively hinged to the upper end of the mounting disc.

[0012] Furthermore, the discharging assembly further includes avoiding grooves. There are four groups of avoiding grooves, which are respectively opened in the middle of the lower ends of the four groups of material placing bins and longitudinally opened from the inside to the outside.

[0013] Furthermore, the adjusting assembly includes a second driving oil cylinder, a connecting rod, a first linear guide rail, a second linear guide rail and a mounting plate. The second driving oil cylinder is fixedly installed on the upper end surface of the mounting base. The output end of the second driving oil cylinder is fixedly connected to the left side of the connecting rod. One end of the connecting rod is connected to the casting assembly, and the other end of the connecting rod is fixedly connected to the mounting plate. There are two groups of first linear guide rails, which are horizontally arranged on the front and rear sides of the lower end of the mounting plate. The slider ends of the first linear guide rails are fixedly connected to the bottom surface of the mounting plate. The bottom surfaces of the first linear guide rails are fixedly connected to the upper end surface of the mounting base. There are two groups of second linear guide rails, which are horizontally arranged and fixedly installed on the upper end surface of the mounting base. The slider ends of the second linear guide rails are fixedly connected to the casting assembly.

[0014] Furthermore, the upper end surface of the mounting plate is fixedly connected to the bottom surface of the first mounting shaft.

[0015] Furthermore, the casting assembly includes a first casting groove, a second casting groove and a casting mold. The slider ends of the two groups of second linear guide rails are fixedly connected to the lower end of the first casting groove. The rear side of the first casting groove is fixedly connected to the front end of the connecting rod. Pipes are fixedly installed on the first casting groove and the second casting groove. The first casting groove and the second casting groove are inserted between the casting ports of the casting mold through the pipes.

[0016] Furthermore, the casting assembly further includes electric rollers and mounting seats. There are two groups of electric rollers, which are arranged front and back respectively. There are two groups of mounting seats. The inner sides of the mounting seats are respectively fixedly connected to one end of the electric rollers. The outer wall of the casting mold is in rolling connection with the output end of the electric roller, and the outer wall of the casting mold is in sliding connection with the inner wall of the mounting seat.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] When the equipment is running, the driving assembly drives the blanking assembly to reach the casting position and the molten material conveying place. The blanking assembly located at the casting position pours the molten material into the casting assembly for casting. The blanking assembly located at the molten material conveying place can feed the material. The two operations are carried out synchronously, which improves the production efficiency. At the same time, the adjusting assembly can shift the mounting plate on the left side left and right. After the shift, the position of the blanking assembly changes to adapt to the size of the cast workpiece. After the driving motor is started, its output end drives the second shaft gear to rotate. The rotation of the second shaft gear drives the first shaft gear to rotate. Then the rotation of the first shaft gear drives the two mounting plates to rotate simultaneously. Since the two sides operate synchronously, the effects of feeding and casting on both sides can be achieved at the same time. In addition, the mounting plate can slide left and right on the first shaft gear, and the precise adjustment of the size of the cast workpiece can be achieved by adjusting the distance. Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the following drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without creative efforts.

[0020] Figure 1 is a three-dimensional view of a casting device with orderly feeding of the present utility model Figure 1 ;

[0021] Figure 2 is a front view of a casting device with orderly feeding of the present utility model;

[0022] Figure 3 is a left view of a casting device with orderly feeding of the present utility model;

[0023] Figure 4 A three-dimensional view of a casting device capable of orderly feeding according to the present utility model Figure 2 ;

[0024] Figure 5 is a sectional view taken along the A-A direction of Figure 2 ;

[0025] Figure 6 is an enlarged view of the position B in Figure 5 .

[0026] The reference numerals in the figure respectively represent:

[0027] 1. Installation component 11. Installation base 12. First installation shaft 13. Second installation shaft 2. Driving component 21. Driving motor 22. First shaft gear 23. Second shaft gear 24. Fixed plate 25. Installation disc 3. Inverted feeding component 31. Material placement bin 32. First driving oil cylinder 33. Avoidance groove 4. Adjusting component 41. Second driving oil cylinder 42. Connecting rod 43. First linear guide rail 44. Second linear guide rail 45. Installation plate 5. Casting component 51. First casting groove 52. Second casting groove 53. Casting mold 54. Electric roller 55. Installation seat 6. Molten material transfer location. Specific embodiments

[0028] In order to make the objectives, technical solutions, and advantages of the embodiments of the present utility model clearer, the technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are some, but not all, of the embodiments of the present utility model. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without making creative efforts fall within the protection scope of the present utility model.

[0029] The "left", "right", "front", "rear", "upper", and "lower" mentioned in the following description are oriented in the perspective direction of the front view.

[0030] Embodiment 1

[0031] In some embodiments, please refer to the accompanying drawings of the specification Figures 1 - 6 , a casting device capable of orderly feeding, including an installation component 1, a driving component 2 is installed on the installation component 1, an inverted feeding component 3 is installed at the upper end of the driving component 2, an adjusting component 4 is installed on the installation component 1, including a casting component 5, the adjusting component 4 drives the driving component 2 and the casting component 5 to move left and right, and the casting component 5 is connected to the adjusting component 4;

[0032] The driving assembly 2 includes a driving motor 21, a first shaft gear 22, a second shaft gear 23, a fixing plate 24 and a mounting disc 25. The driving motor 21 is connected to the mounting assembly 1. The right end of the second shaft gear 23 is fixedly connected to the output end of the driving motor 21. There are two groups of fixing plates 24 arranged on both sides of the first shaft gear 22 and the second shaft gear 23. The bottom surface of the fixing plate 24 is connected to the mounting assembly 1. The left and right ends of the first shaft gear 22 and the second shaft gear 23 are respectively rotatably connected to the fixing plate 24. The first shaft gear 22 is meshed and connected with the second shaft gear 23. There are two groups of mounting discs 25. The bottom surfaces of the mounting discs 25 are respectively connected to the mounting assembly 1. Tooth grooves that completely penetrate the outer edge platform and can cooperate with the first shaft gear 22 in meshing connection are equidistantly arranged on the outer edge of the mounting disc 25. The mounting disc 25 can slide left and right on the first shaft gear 22.

[0033] When the equipment is running, the pouring assembly 3 is driven by the driving assembly 2 to reach the casting position and the molten material conveying place 6. The pouring assembly 3 located at the casting position pours the molten material into the casting assembly 5 for casting. The pouring assembly 3 located at the molten material conveying place 6 can feed materials. The two operations are carried out synchronously, improving the production efficiency. At the same time, the adjusting assembly 4 can shift the mounting disc 25 on the left side left and right. After the shift, the position of the pouring assembly 3 changes to adapt to the size of the cast workpiece. After the driving motor 21 is started, its output end drives the second shaft gear 23 to operate. The operation of the second shaft gear 23 drives the first shaft gear 22 to operate. Then, the operation of the first shaft gear 22 drives the two mounting discs 25 to operate simultaneously. Due to the synchronous operation on both sides, the effects of feeding materials and casting on both sides can be achieved at the same time. In addition, the mounting disc 25 can slide left and right on the first shaft gear 22, and the precise adjustment of the size of the cast workpiece can be realized by adjusting the distance.

[0034] The mounting assembly 1 includes a mounting base 11, a first mounting shaft 12 and a second mounting shaft 13. The lower end of the first mounting shaft 12 is connected to the adjusting assembly 4. The lower end surface of the second mounting shaft 13 is fixedly connected to the upper end surface of the mounting base 11. The driving motor 21 is fixedly installed on the upper end surface of the mounting base 11. The bottom surface of the fixing plate 24 is fixedly connected to the mounting base 11. The upper ends of the first mounting shaft 12 and the second mounting shaft 13 are respectively rotatably connected to the center of the mounting disc 25;

[0035] The pouring assembly 3 includes a material placing bin 31 and a first driving oil cylinder 32. There are four groups of material placing bins 31. Two of the material placing bins 31 are symmetrically hinged to the front and rear sides of the upper end surface of the mounting disc 25 on the left side. The other two material placing bins 31 are symmetrically hinged to the front and rear sides of the upper end surface of the mounting disc 25 on the right side. There are four groups of first driving oil cylinders 32, and their output ends are respectively hinged to the inner side walls of the material placing bins 31. The lower ends of the first driving oil cylinders 32 are respectively hinged to the upper end of the mounting disc 25;

[0036] The pouring component 3 further includes avoidance grooves 33. There are four groups of avoidance grooves 33, which are respectively opened in the middle of the lower ends of the four material placement bins 31 and are longitudinally opened from the inside to the outside;

[0037] When it runs to the casting position, the first driving oil cylinder 32 will start to tilt the material placement bin 31 to pour the molten material into the casting component 5. During the tilting process, the avoidance groove 33 avoids the first driving oil cylinder 32.

[0038] The adjusting component 4 includes a second driving oil cylinder 41, a connecting rod 42, a first linear guide rail 43, a second linear guide rail 44 and a mounting plate 45. The second driving oil cylinder 41 is fixedly installed on the upper end surface of the mounting base 11. The output end of the second driving oil cylinder 41 is fixedly connected to the left side of the connecting rod 42. One end of the connecting rod 42 is connected to the casting component 5, and the other end of the connecting rod 42 is fixedly connected to the mounting plate 45. There are two groups of first linear guide rails 43, which are horizontally arranged on the front and back sides of the lower end of the mounting plate 45. The slider ends of the first linear guide rails 43 are fixedly connected to the bottom surface of the mounting plate 45, and the bottom surfaces of the first linear guide rails 43 are fixedly connected to the upper end surface of the mounting base 11. There are two groups of second linear guide rails 44, which are horizontally arranged and fixedly installed on the upper end surface of the mounting base 11. The slider ends of the second linear guide rails 44 are fixedly connected to the casting component 5;

[0039] The upper end surface of the mounting plate 45 is fixedly connected to the bottom surface of the first mounting shaft 12;

[0040] The second driving oil cylinder 41 drives the mounting plate 45 to move left and right on the second linear guide rail 44 through the connecting rod 42, and also drives the casting component 5 to move left and right on the first linear guide rail 43.

[0041] The casting component 5 includes a first casting groove 51, a second casting groove 52 and a casting mold 53. The slider ends of the two groups of second linear guide rails 44 are fixedly connected to the lower end of the first casting groove 51. The rear side of the first casting groove 51 is fixedly connected to the front end of the connecting rod 42. Pipes are fixedly installed on the first casting groove 51 and the second casting groove 52. The first casting groove 51 and the second casting groove 52 are respectively inserted between the casting ports of the casting mold 53 through the pipes;

[0042] The casting component 5 further includes electric rollers 54 and mounting seats 55. There are two groups of electric rollers 54, which are arranged front and back respectively. There are two groups of mounting seats 55. The inner sides of the mounting seats 55 are respectively fixedly connected to one end of the electric rollers 54. The outer wall of the casting mold 53 is in rolling connection with the output end of the electric roller 54, and the outer wall of the casting mold 53 is in sliding connection with the inner wall of the mounting seat 55;

[0043] When the first casting groove 51 and the second casting groove 52 receive the molten material poured from the feeding bin 31, they will transmit the molten material to the casting mold 53 through a pipeline, and the roll will be cast and formed by the drive of the electric roller 54. The electric roller 54 adopts existing mature technologies.

[0044] The above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements on some of the technical features; and these modifications or replacements will not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present invention.

Claims

1. A casting device capable of orderly feeding materials, comprising a mounting assembly (1), characterized in that: The installation component (1) is installed with a driving component (2), the upper end of the driving component (2) is installed with a pouring component (3), the installation component (1) is installed with an adjusting component (4), including a casting component (5), the adjusting component (4) drives the driving component (2) and the casting component (5) to move left and right, and the casting component (5) is connected to the adjusting component (4); The driving assembly (2) comprises a driving motor (21), a first shaft gear (22), a second shaft gear (23), a fixing plate (24) and a mounting plate (25); the driving motor (21) is connected to the mounting assembly (1); the right end of the second shaft gear (23) is fixedly connected to the output end of the driving motor (21); the fixing plate (24) has two groups arranged on both sides of the first shaft gear (22) and the second shaft gear (23); the bottom surface of the fixing plate (24) is connected to the mounting assembly (1); The left and right ends of the first shaft gear (22) and the second shaft gear (23) are respectively rotatably connected to the fixing plate (24); the first shaft gear (22) is meshedly connected to the second shaft gear (23); the mounting plates (25) are provided with two groups; the bottom surfaces of the mounting plates (25) are respectively connected to the mounting components (1); the outer edges of the mounting plates (25) are provided with tooth grooves which completely penetrate the outer edge platform and can be meshedly connected with the first shaft gear (22); the mounting plates (25) can slide left and right on the first shaft gear (22).

2. The casting device capable of orderly feeding according to claim 1, characterized in that: The mounting assembly (1) comprises a mounting base (11), a first mounting shaft (12) and a second mounting shaft (13); the lower end of the first mounting shaft (12) is connected to the adjustment assembly (4); the lower end surface of the second mounting shaft (13) is fixedly connected to the upper end surface of the mounting base (11); the drive motor (21) is fixedly mounted on the upper end surface of the mounting base (11); the bottom surface of the fixing plate (24) is fixedly connected to the mounting base (11); and the upper ends of the first mounting shaft (12) and the second mounting shaft (13) are respectively rotatably connected to the axis of the mounting plate (25).

3. The casting device capable of orderly feeding according to claim 2, characterized in that: The material pouring assembly (3) comprises a material placing bin (31) and a first driving oil cylinder (32). The material placing bin (31) has four groups, two of which are symmetrically hinged to the front and rear sides of the upper end surface of the mounting plate (25) located on the left side, and the other two groups of material placing bins (31) are symmetrically hinged to the front and rear sides of the upper end surface of the mounting plate (25) located on the right side. The first driving oil cylinder (32) has four groups, and its output end is respectively hinged to the inner side wall of the material placing bin (31), and the lower end of the first driving oil cylinder (32) is respectively hinged to the upper end of the mounting plate (25).

4. The casting device capable of orderly feeding according to claim 3, characterized in that: The material pouring assembly (3) further comprises avoidance grooves (33). The avoidance grooves (33) are provided in four groups and are respectively opened in the middle of the lower ends of the four groups of material storage bins (31) and are opened longitudinally from the inside to the outside.

5. The casting device capable of orderly feeding according to claim 4, characterized in that: The adjustment assembly (4) comprises a second driving cylinder (41), a connecting rod (42), a first linear guide rail (43), a second linear guide rail (44) and a mounting plate (45); the second driving cylinder (41) is fixedly mounted on the upper end surface of the mounting base (11); the output end of the second driving cylinder (41) is fixedly connected to the left side of the connecting rod (42); one end of the connecting rod (42) is connected to the casting assembly (5); and the other end of the connecting rod (42) is fixedly connected to the mounting plate (45). The first linear guide rail (43) is provided with two groups and is transversely arranged on the front and rear sides of the lower end of the mounting plate (45), the slider ends of the first linear guide rail (43) are fixedly connected to the bottom surface of the mounting plate (45), the bottom surface of the first linear guide rail (43) is fixedly connected to the upper end surface of the mounting base (11), the second linear guide rail (44) is provided with two groups and is transversely arranged and fixedly installed on the upper end surface of the mounting base (11), and the slider ends of the second linear guide rail (44) are fixedly connected to the casting assembly (5).

6. The casting device capable of orderly feeding according to claim 5, characterized in that: The upper end surface of the mounting plate (45) is fixedly connected to the bottom surface of the first mounting shaft (12).

7. The casting device capable of orderly feeding according to claim 6, characterized in that: The casting assembly (5) comprises a first casting trough (51), a second casting trough (52) and a casting mold (53); the slider ends of the two sets of second linear guide rails (44) are fixedly connected to the lower end of the first casting trough (51); the rear side of the first casting trough (51) is fixedly connected to the front end of the connecting rod (42); pipes are fixedly installed on the first casting trough (51) and the second casting trough (52); the first casting trough (51) and the second casting trough (52) are plugged between the pipes and the casting port of the casting mold (53).

8. The casting device capable of orderly feeding according to claim 7, characterized in that: The casting assembly (5) further comprises an electric roller (54) and a mounting seat (55), wherein the electric roller (54) comprises two groups, which are respectively arranged in a front-to-rear arrangement, and the mounting seat (55) comprises two groups, wherein the inner sides of the mounting seats (55) are respectively fixedly connected to one end of the electric roller (54), the outer wall of the casting mold (53) is rollingly connected to the output end of the electric roller (54), and the outer wall of the casting mold (53) is slidingly connected to the inner wall of the mounting seat (55).

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