Large-angle steel billet hydraulic shear

By installing an adjustment mechanism in the middle of the base of the hydraulic shear, including a rotating table, motor, gear and large gear ring, the existing hydraulic shear shear shear angle is solved, and the shear operation of the steel billet at different angles is realized, which improves the flexibility and efficiency of the steel billet processing.

CN223028562UActive Publication Date: 2025-06-27CHENGDU METALLURGICAL EXPERIMENTAL PLANT
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Patent Information

Application Number
CN202422135076.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-02
Publication Date
2025-06-27
Estimated Expiration
2034-09-02

AI Technical Summary

Technical Problem

When the existing hydraulic shears are sheared by steel billets, the shear angle is limited and cannot be adjusted at a large angle as needed, which is not suitable for the processing of billets with rich steel billets.

Method used

A large-angle billet hydraulic shear is designed, and the shearing operation of the billet at different angles can be achieved by installing an adjustment mechanism in the middle of the base, including a rotating table, a motor, a gear and a large-toothed ring.

Benefits of technology

It realizes the shearing operation of the billet at different angles, improves the flexibility and efficiency of billet processing, and is suitable for the rich billet processing needs of Ridi.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of billet hydraulic shears, and discloses a large-angle billet hydraulic shear, which is characterized in that an adjusting mechanism is mounted in the middle of a base, and a shearing mechanism is mounted on the front side of the top of the base; the top of the lower rotating seat is rotatably connected with an upper rotating seat, the top of the upper rotating seat is fixedly connected with a rotating table, the outer wall of the upper rotating seat is fixedly connected with a large gear ring in the base, the outer ring of the large gear ring is meshed with a gear, the middle of the gear is fixedly connected with a motor, and the motor is fixedly connected to the inner wall of the base. According to the large-angle steel billet hydraulic shear, when a steel billet needs to be subjected to large-angle adjustment to be sheared, the steel billet only needs to be placed on the top of the rotating table and is started through the motor, and under the cooperation of a gear and a large gear ring, rotation of the upper rotating base can be achieved, and the steel billet can be conveniently sheared through rotation of the lower rotating base due to the fact that balls are arranged between the upper rotating base and the lower rotating base. Therefore, the rotating table can be driven to rotate, and it is guaranteed that steel billets can be sheared at different angles.
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Description

Technical Field

[0001] The utility model relates to the technical field of billet hydraulic shears, in particular to a large-angle billet hydraulic shear. Background Technique

[0002] The working principle of a hydraulic shear mainly depends on the force generated by liquid pressure. It mainly consists of a lower knife base, an upper knife base, an oil cylinder, a hydraulic station, etc. When the machine runs, the hydraulic station provides pressure oil, causing the piston of the oil cylinder to move downward, pushing the lower knife base upward until it contacts the upper knife base. After the upper and lower knife bases clamp the metal material, the oil cylinder moves upward, causing the lower knife base to quickly descend to complete metal cutting.

[0003] During the shearing process of the existing hydraulic shear for billets, due to the weight of the billet itself, when the billet is not easy to handle, most of the shearing operations are carried out in the horizontal state of the billet. It cannot be adjusted at a large angle for shearing as needed, and the shearing angle is limited, which is not suitable for the processing of billets with rich daily alternations. Therefore, improvements are needed. Content of the Utility Model

[0004] The purpose of the utility model is to provide a large-angle billet hydraulic shear to solve the problems put forward in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A large-angle billet hydraulic shear, including a base, an adjustment mechanism is installed in the middle of the base, and a shearing mechanism is installed on the front side of the top of the base;

[0006] The adjustment mechanism includes a lower rotating seat, the lower rotating seat is fixedly connected to the middle inside the base, the top of the lower rotating seat is rotatably connected to an upper rotating seat, the top of the upper rotating seat is fixedly connected to a rotating table, a large gear ring is fixedly connected to the outer wall of the upper rotating seat inside the base, a gear is meshed with the outer ring of the large gear ring, a motor is fixedly connected to the middle of the gear, and the motor is fixedly connected to the inner wall of the base.

[0007] Preferably, the lower rotating seat is arranged at the inner bottom of the upper rotating seat, a second ring groove is opened at the inner bottom of the upper rotating seat, a first ring groove is opened at the inner top of the lower rotating seat, ball bearings are placed in both the first ring groove and the second ring groove, and the upper rotating seat and the lower rotating seat are rotationally connected through the ball bearings.

[0008] Preferably, a placement opening is opened at the top of the base, and the rotating table is placed in the placement opening.

[0009] Preferably, the motor is equipped with an output shaft, and the motor is fixedly connected to the gear through the output shaft.

[0010] Preferably, the shearing mechanism includes a mounting frame fixedly connected to the front side of the base. A lower shearing blade is fixedly connected to the inner bottom of the mounting frame. A hydraulic telescopic cylinder is hinged to the left side of the top of the mounting frame. The right end of the hydraulic telescopic cylinder is hinged to a first support rod. The bottom end of the first support rod is hinged to a second support rod. Both ends of the second support rod are hinged to third support rods. The bottom of the third support rod is hinged to an upper shearing blade. Both sides of the upper shearing blade are slidably connected to the inner wall of the mounting frame.

[0011] Preferably, a lower stabilizing plate is fixedly connected to the rear side of the top of the lower shearing blade. An upper stabilizing plate is slidably connected to the rear side of the bottom of the upper shearing blade corresponding to the lower stabilizing plate.

[0012] Preferably, a stabilizing rod is fixedly connected to the inner side of the upper stabilizing plate. The top end of the stabilizing rod is slidably connected to the rear side of the upper shearing blade. A spring is sleeved between the upper stabilizing plate and the upper shearing blade on the stabilizing rod.

[0013] Preferably, a notch is formed in the middle of the bottom of the mounting frame. The first support rod passes through the notch from the top of the mounting frame and extends into the mounting frame. The first support rod is hinged to the mounting frame within the notch. A fourth support rod is hinged to the side of the mounting frame notch away from the first support rod. The bottom end of the fourth support rod is hinged to the second support rod.

[0014] Preferably, there are two third support rods. The left third support rod and the fourth support rod are simultaneously hinged to the left end of the second support rod. The right third support rod and the first support rod are simultaneously hinged to the right end of the second support rod.

[0015] Preferably, sliding rails are fixedly connected to both sides inside the mounting frame. Sliding grooves are formed on both sides of the upper shearing blade. The upper shearing blade is slidably connected to the sliding rails on both sides inside the mounting frame through the sliding grooves.

[0016] Compared with the prior art, the present utility model provides a large-angle billet hydraulic shear, which has the following beneficial effects:

[0017] 1. For this large-angle billet hydraulic shear, through the provided adjusting mechanism, when it is necessary to perform large-angle adjustment on the billet for shearing, only need to place the billet on the top of the rotating table. By starting the motor, with the cooperation of the gear and the large gear ring, at this time, because the balls are arranged between the upper rotating seat and the lower rotating seat, the rotation of the upper rotating seat can be realized, and thus the rotation of the rotating table can be driven to ensure that the billet can be sheared at different angles.

[0018] 2. For this large-angle billet hydraulic shear, through the set shearing mechanism, when the billet is adjusted to an appropriate angle, the hydraulic telescopic cylinder extends to drive the angle of the first support rod to deflect. At this time, with the cooperation of the first support rod, the third support rod and the fourth support rod, the upper shearing knife can move towards the lower shearing knife. While moving, the upper stabilizing plate moves closer to the lower stabilizing plate. With the cooperation of the spring, the billet can be clamped before shearing, so as to ensure that the upper shearing knife and the lower shearing knife can quickly and stably shear the billet. Brief Description of the Drawings

[0019] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following will briefly introduce the drawings required for the description of the embodiments. Obviously, the following drawings are only some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings:

[0020] Figure 1 Schematic diagram of one side of the overall structure of the present invention;

[0021] Figure 2 Schematic diagram of the rear side of the overall structure of the present invention;

[0022] Figure 3 Schematic diagram of the back of the shearing mechanism;

[0023] Figure 4 Schematic diagram of the front of the shearing mechanism;

[0024] Figure 5 Schematic diagram of one side of the adjusting mechanism;

[0025] Figure 6 Schematic diagram of the cooperation of structures such as the rotating table and the upper rotating seat;

[0026] Figure 7 Schematic diagram of the bottom of the rotating table and the upper rotating seat.

[0027] In the figure: 1. Base; 2. Shearing mechanism; 21. Installation frame; 22. First support rod; 23. Hydraulic telescopic cylinder; 24. Second support rod; 241. Fourth support rod; 25. Third support rod; 26. Upper shearing knife; 27. Lower shearing knife; 28. Upper stabilizing plate; 29. Lower stabilizing plate; 291. Spring; 3. Adjusting mechanism; 31. Rotating table; 32. Large gear ring; 33. Gear; 34. Motor; 35. Upper rotating seat; 351. Second ring groove; 36. Lower rotating seat; 37. Ball; 371. First ring groove. Detailed Embodiment

[0028] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] In the present utility model, unless otherwise clearly defined and limited, terms such as "installation", "connection", "connection", "fixation", etc. shall be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or integrated; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components or the interaction relationship between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0030] The present utility model provides the following technical solutions: Embodiment

[0031] Please refer to Figure 1-2 and Figure 5-7 , a large-angle billet hydraulic shear, including a base 1, an adjusting mechanism 3 is installed in the middle of the base 1, and a shearing mechanism 2 is installed on the front side of the top of the base 1;

[0032] The adjusting mechanism 3 includes a lower rotating seat 36, the lower rotating seat 36 is fixedly connected to the middle inside the base 1, the top of the lower rotating seat 36 is rotatably connected to an upper rotating seat 35, the top of the upper rotating seat 35 is fixedly connected to a rotating table 31, a large gear ring 32 is fixedly connected to the outer wall of the upper rotating seat 35 inside the base 1, a gear 33 is engaged with the outer ring of the large gear ring 32, a motor 34 is fixedly connected to the middle of the gear 33, and the motor 34 is fixedly connected to the inner wall of the base 1.

[0033] Through the provided adjusting mechanism 3, when it is necessary to perform large-angle adjustment on the billet for shearing, only need to place the billet on the top of the rotating table 31, start the motor 34, and under the cooperation of the gear 33 and the large gear ring 32, at this time, because the balls 37 are arranged between the upper rotating seat 35 and the lower rotating seat 36, the rotation of the upper rotating seat 35 can be realized, and thus the rotation of the rotating table 31 can be driven to ensure that the billet can be sheared at different angles.

[0034] The lower rotating seat 36 is arranged at the inner bottom of the upper rotating seat 35. A second annular groove 351 is opened at the inner bottom of the upper rotating seat 35, a first annular groove 371 is opened at the inner top of the lower rotating seat 36, balls 37 are placed in both the first annular groove 371 and the second annular groove 351, and the upper rotating seat 35 and the lower rotating seat 36 are rotatably connected through the balls 37.

[0035] A placement opening is provided at the top of the base 1, and the rotating table 31 is placed in the placement opening.

[0036] The motor 34 is provided with an output shaft, and the motor 34 is fixedly connected with a gear 33 through the output shaft. Embodiment

[0037] Please refer to Figure 1-4 On the basis of Embodiment 1, it is further obtained that the shearing mechanism 2 includes a mounting frame 21, the mounting frame 21 is fixedly connected to the front side of the base 1, the inner bottom of the mounting frame 21 is fixedly connected with a lower shearing knife 27, the left side of the top of the mounting frame 21 is hinged with a hydraulic telescopic cylinder 23, the right end of the hydraulic telescopic cylinder 23 is hinged with a first support rod 22, the bottom end of the first support rod 22 is hinged with a second support rod 24, both ends of the second support rod 24 are hinged with a third support rod 25, the bottom of the third support rod 25 is hinged with an upper shearing knife 26, and both sides of the upper shearing knife 26 are slidably connected to the inner wall of the mounting frame 21.

[0038] Through the arranged shearing mechanism 2, when the billet is adjusted to a suitable angle, at this time, the hydraulic telescopic cylinder 23 extends to drive the angle of the first support rod 22 to deflect. At this time, under the cooperation of the first support rod 22, the third support rod 25 and the fourth support rod 241, the upper shearing knife 26 can be moved downward towards the lower shearing knife 27. While moving, the upper stabilizing plate 28 moves downward towards the lower stabilizing plate 29 and approaches. With the cooperation of the spring 291, the billet can be clamped before shearing, so as to ensure that the upper shearing knife 26 and the lower shearing knife 27 can quickly and stably shear the billet.

[0039] A lower stabilizing plate 29 is fixedly connected to the rear side of the top of the lower shearing knife 27, and an upper stabilizing plate 28 is slidably connected to the rear side of the bottom of the upper shearing knife 26 corresponding to the lower stabilizing plate 29.

[0040] A stabilizing rod is fixedly connected to the inner side of the upper stabilizing plate 28, the top end of the stabilizing rod is slidably connected to the rear side of the upper shearing knife 26, and a spring 291 is sleeved between the upper stabilizing plate 28 and the upper shearing knife 26 on the stabilizing rod.

[0041] A notch is provided in the middle of the bottom of the mounting frame 21, the first support rod 22 passes through the notch from the top of the mounting frame 21 and extends into the mounting frame 21, the first support rod 22 is hinged to the mounting frame 21 in the notch, a fourth support rod 241 is hinged to the side of the notch in the mounting frame 21 away from the first support rod 22, and the bottom end of the fourth support rod 241 is hinged to the second support rod 24.

[0042] There are two third support rods 25. The left third support rod 25 and the fourth support rod 241 are simultaneously hinged to the left end of the second support rod 24, and the right third support rod 25 and the first support rod 22 are simultaneously hinged to the right end of the second support rod 24.

[0043] On both sides inside the installation frame 21, there are fixed sliding rails. On both sides of the upper shear blade 26, there are sliding grooves, and the upper shear blade 26 is slidably connected to the sliding rails on both sides inside the installation frame 21 through the sliding grooves.

[0044] During the actual operation process, when this device is in use, when it is necessary to perform shearing with a large-angle adjustment of the billet, just place the billet on the top of the rotating table 31. By starting the motor 34, with the cooperation of the gear 33 and the large gear ring 32, at this time, because the ball 37 is arranged between the upper rotating seat 35 and the lower rotating seat 36, the rotation of the upper rotating seat 35 can be realized, and thus the rotation of the rotating table 31 can be driven to ensure that the billet can be sheared at different angles.

[0045] When the billet is adjusted to the appropriate angle, at this time, the hydraulic telescopic cylinder 23 extends to drive the angle of the first support rod 22 to deflect. At this time, with the cooperation of the first support rod 22, the third support rod 25, and the fourth support rod 241, the upper shear blade 26 can be moved downward towards the lower shear blade 27. While moving, the upper stabilizing plate 28 moves downward and approaches the lower stabilizing plate 29. With the cooperation of the spring 291, the billet can be clamped before shearing, so as to ensure that the upper shear blade 26 and the lower shear blade 27 can quickly and stably shear the billet.

[0046] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not expressly listed, or also includes elements inherent to such process, method, article or device. Without further limitation, an element defined by the statement "including a..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.

Claims

1. A large-angle steel billet hydraulic shear, comprising a base (1), characterized in that: An adjusting mechanism (3) is installed in the middle of the base (1), and a shearing mechanism (2) is installed on the front side of the top of the base (1); The adjustment mechanism (3) comprises a lower rotating seat (36), the lower rotating seat (36) being fixedly connected to the middle of the base (1), the top of the lower rotating seat (36) being rotatably connected to an upper rotating seat (35), the top of the upper rotating seat (35) being fixedly connected to a rotating platform (31), the outer wall of the upper rotating seat (35) being fixedly connected to a large toothed ring (32) in the base (1), the outer ring of the large toothed ring (32) being meshed with a gear (33), the middle of the gear (33) being fixedly connected to a motor (34), and the motor (34) being fixedly connected to the inner wall of the base (1).

2. A large-angle steel billet hydraulic shear according to claim 1, characterized in that: The lower rotating seat (36) is arranged at the bottom of the upper rotating seat (35); the bottom of the upper rotating seat (35) is provided with a second annular groove (351); the top of the lower rotating seat (36) is provided with a first annular groove (371); balls (37) are placed in both the first annular groove (371) and the second annular groove (351); the upper rotating seat (35) and the lower rotating seat (36) are rotatably connected via the balls (37).

3. The large-angle steel billet hydraulic shear according to claim 1, characterized in that: The top of the base (1) is provided with a placement opening, and the rotating platform (31) is placed in the placement opening.

4. The large-angle steel billet hydraulic shear according to claim 1, characterized in that: The motor (34) is installed with an output shaft, and the motor (34) is fixedly connected to the gear (33) via the output shaft.

5. The large-angle steel billet hydraulic shear according to claim 1, characterized in that: The shearing mechanism (2) comprises a mounting frame (21), the mounting frame (21) being fixedly connected to the front side of the base (1), a lower shearing knife (27) being fixedly connected to the bottom of the mounting frame (21), a hydraulic telescopic cylinder (23) being hingedly connected to the top left side of the mounting frame (21), a first support rod (22) being hingedly connected to the right end of the hydraulic telescopic cylinder (23), a second support rod (24) being hingedly connected to the bottom end of the first support rod (22), a third support rod (25) being hingedly connected to both ends of the second support rod (24), an upper shearing knife (26) being hingedly connected to the bottom of the third support rod (25), and two sides of the upper shearing knife (26) being slidably connected to the inner wall of the mounting frame (21).

6. A large-angle steel billet hydraulic shear according to claim 5, characterized in that: The top rear side of the lower shearing knife (27) is fixedly connected to a lower stabilizing plate (29), and the bottom rear side of the upper shearing knife (26) is slidably connected to an upper stabilizing plate (28) corresponding to the lower stabilizing plate (29).

7. A large-angle steel billet hydraulic shear according to claim 6, characterized in that: A stabilizing rod is fixedly connected to the inner side of the upper stabilizing plate (28), the top end of the stabilizing rod is slidably connected to the rear side of the upper shearing knife (26), and a spring (291) is sleeved between the upper stabilizing plate (28) and the upper shearing knife (26).

8. The large-angle steel billet hydraulic shear according to claim 5, characterized in that: A notch is provided in the middle of the bottom of the installation frame (21); the first support rod (22) extends from the top of the installation frame (21) through the notch into the installation frame (21); the first support rod (22) is hinged to the installation frame (21) in the notch; a fourth support rod (241) is hinged to a side of the notch of the installation frame (21) away from the first support rod (22); the bottom end of the fourth support rod (241) is hinged to the second support rod (24).

9. The large-angle steel billet hydraulic shear according to claim 5, characterized in that: Two third support rods (25) are provided, the left third support rod (25) and the fourth support rod (241) are hinged to the left end of the second support rod (24) at the same time, and the right third support rod (25) and the first support rod (22) are hinged to the right end of the second support rod (24) at the same time.

10. The large-angle steel billet hydraulic shear according to claim 5, characterized in that: Slide rails are fixedly connected to both sides of the installation frame (21), and slide grooves are provided on both sides of the upper shearing knife (26). The upper shearing knife (26) is slidably connected to the slide rails on both sides of the installation frame (21) through the slide grooves.