Double-servo vehicle for automatic bar cutting
By using dual servo truck and oiling gear technology in rod automated cutting equipment, the problem that existing equipment cannot accurately control the feed and discharge sizes is solved, and efficient and accurate automatic cutting is achieved.
Patent Information
- Application Number
- CN202422036282.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-21
AI Technical Summary
Existing rod automatic cutting equipment cannot accurately control the size of feed and discharge, resulting in large errors and low automatic cutting efficiency.
The dual servo vehicle is adopted, including a feed servo shaft mechanism and a discharge servo shaft mechanism, and the first rack and the first gear are used to accurately control the size of the feed or discharge, and the oil is automatically lubricated through the oiling gear to improve the degree of automation.
Accurate control of feed and discharge dimensions is achieved, errors are reduced, the efficiency of automated cutting is improved, and the degree of automation is improved.
Smart Images

Figure CN223028616U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a double servo vehicle for automatic cutting of bars, belonging to the technical field of automatic bar cutting. Background Art
[0002] In automatic bar cutting equipment, bars dozens of meters long usually need to be cut into several standard bars, and the cutting is usually carried out by a cutting machine; the bars are usually conveyed by a chain conveyor, and the bars fall onto the driving chain of the chain conveyor, and the friction force is used to drive the bars forward.
[0003] When sending the bars to the cutting machine for cutting, roller paths are generally arranged at the feeding and discharging positions of the cutting machine. However, if only relying on the driving of the rollers on the roller path to send the bars to the cutting machine for cutting, the feeding and discharging dimensions cannot be accurately controlled, and the error is large because slipping may occur between the bars and the rollers on the roller path; if manual auxiliary measurement is used, the efficiency of automatic cutting is reduced.
[0004] Based on this, the present utility model is proposed. Content of the Utility Model
[0005] Aiming at the deficiencies existing in the prior art, the utility model provides a double servo vehicle for automatic cutting of bars, and the specific technical solutions are as follows:
[0006] A double servo vehicle for automatic cutting of bars includes a cutting machine for cutting a long bar into several standard bars, a feeding servo shaft mechanism for sending the long bar to the cutting machine for cutting, and a discharging servo shaft mechanism for dragging the cut standard bars away from the cutting machine. The feeding servo shaft mechanism includes a bed body, a jaw platform, a third driving mechanism for driving the jaw platform to perform translational reciprocating motion along the length direction of the bed body, and a jaw mechanism arranged under the jaw platform.
[0007] Further improvement, the third driving mechanism includes a first rack fixedly installed on the outer side of the bed body, a first gear externally meshed with the first rack, and a first motor for driving the first gear to rotate. The first motor is installed on the jaw platform, and a first guide rail is arranged between the jaw platform and the bed body.
[0008] Further improvement, the jaw mechanism includes two relatively arranged claw bodies. A second guide rail is arranged between the claw body and the jaw platform, and the two claw bodies perform synchronous opening or closing actions through a jaw gear driving mechanism arranged therebetween.
[0009] Further improvement, the jaw gear driving mechanism includes a connecting plate fixedly connected with the claw body, a second rack fixedly connected with the connecting plate, and a main gear. Both second racks are meshed with the main gear, and the main gear is driven by a second motor.
[0010] For further improvement, an oiling gear is externally meshed with the outside of the first rack. A connecting plate is installed between the jaw platform and the oiling gear. The oiling gear includes a gear body. The axle of the gear body is rotatably connected to the connecting plate. The outer circumference of the gear body is provided with helical teeth and tooth grooves. A lubricating oil channel is arranged in the center of the gear body. Multiple oil outlet holes are arranged radially along the gear body between the lubricating oil channel and the tooth grooves. A lubricating oil pumping device communicated with the lubricating oil channel is installed on the jaw platform.
[0011] For further improvement, the lubricating oil pumping device includes an oil storage barrel storing lubricating oil and an oil pump.
[0012] For further improvement, a backing plate is fixedly installed on the inner side of the jaw body. The inner side surface of the backing plate is provided with concave-convex patterns.
[0013] For further improvement, a shock-absorbing limit block is fixedly installed at the end of the bed body.
[0014] For further improvement, the helix angle of the helical teeth is 12°.
[0015] Advantages of the utility model:
[0016] 1. The double-servo vehicle for automatic cutting of bars of the utility model adopts a double-servo axis mechanism composed of a feeding servo axis mechanism and a discharging servo axis mechanism, and different feeding, discharging and cutting processes can be designed according to actual needs, reducing the production beat and meeting the diversified production requirements.
[0017] 2. The feeding servo axis mechanism or the discharging servo axis mechanism utilizes the cooperation of the first rack and the first gear, and can accurately control the feeding or discharging size with small error, ensuring the efficiency of automatic cutting.
[0018] 3. The first rack can be automatically lubricated by using the oiling gear, with high automation degree. Description of the drawings
[0019] Figure 1 is a structural schematic diagram of the double-servo vehicle for automatic cutting of bars of the utility model;
[0020] Figure 2 is a structural schematic diagram of the feeding servo axis mechanism of the utility model;
[0021] Figure 3 is a schematic diagram when the feeding servo axis mechanism of the utility model is viewed from the side;
[0022] Figure 4 is a structural schematic diagram of the third driving mechanism of the utility model;
[0023] Figure 5Schematic structural diagram of the oiling gear of the present utility model;
[0024] Figure 6 Internal schematic diagram of the oiling gear of the present utility model;
[0025] Figure 7 Schematic structural diagram of the jaw gear drive mechanism of the present utility model. Detailed implementation manners
[0026] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in conjunction with the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.
[0027] In the description of the present utility model, it should be noted that unless otherwise specified, the meaning of "a plurality of" is two or more; the terms "upper", "lower", "left", "right", "inner", "outer", "front end", "rear end", "head", "tail", etc. indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. It is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation of the present utility model. In addition, the terms "first", "second", "third", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.
[0028] In the description of the present utility model, it should be noted that unless otherwise clearly specified and limited, the terms "installed", "connected", "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0029] Embodiment 1
[0030] As Figures 1 to 4 shown, the double-servo vehicle for automatic cutting of bars includes a cutting machine 5 for cutting a long bar into a plurality of standard bars, a feeding servo shaft mechanism 3 for feeding the long bar to the cutting machine 5 for cutting, and a discharging servo shaft mechanism 17 for dragging the cut standard bars away from the cutting machine 5. The feeding servo shaft mechanism 3 includes a bed 31, a jaw platform 33, a third driving mechanism for driving the jaw platform 33 to perform translational reciprocating motion along the length direction of the bed 31, and a jaw mechanism 36 provided below the jaw platform 33.
[0031] The third driving mechanism includes a first rack 32 fixedly installed on the outside of the bed body 31, a first gear 34 externally meshed with the first rack 32, and a first motor 35 for driving the first gear 34 to rotate. The first motor 35 is installed on the jaw platform 33, and a first guide rail 311 is provided between the jaw platform 33 and the bed body 31.
[0032] The jaw mechanism 36 includes two jaw bodies 361 arranged oppositely. A second guide rail 362 is provided between the jaw bodies 361 and the jaw platform 33. The two jaw bodies 361 perform synchronous opening or closing actions through a jaw gear driving mechanism.
[0033] As Figure 7 shown, the jaw gear driving mechanism includes a connecting plate 364 fixedly connected to the jaw body 361, a second rack 365 fixedly connected to the connecting plate 364, and a main gear 366. Both second racks 365 are meshed with the main gear 366, and the main gear 366 is driven by a second motor.
[0034] The working principle of the double-servo vehicle for automatic cutting of bars is as follows: An inlet roller table 4 is provided at the inlet of the cutting machine 5, and an outlet roller table 21 is provided at the outlet of the cutting machine 5. The long bar on the inlet roller table 4 is driven by the inlet servo shaft mechanism 3 to move horizontally in the direction of the cutting machine 5. The cutting machine 5 cuts the long bar into several standard bars, and the cut standard bars are driven onto the outlet roller table 21 by the outlet servo shaft mechanism 17.
[0035] In the present utility model, through the double-servo shaft mechanism (inlet servo shaft mechanism 3, outlet servo shaft mechanism 17), different inlet, outlet, and cutting processes can be designed according to actual needs to meet the diverse production requirements.
[0036] The structure of the outlet servo shaft mechanism 17 is the same as that of the inlet servo shaft mechanism 3. Taking the working principle of the inlet servo shaft mechanism 3 as an example:
[0037] The first motor 35 drives the first gear 34 to rotate. By using the first rack 32, the jaw platform 33 can move horizontally along the direction of the first rack 32. By precisely setting parameters such as the number of teeth on the first rack 32, the advancing dimension of the jaw platform 33 can be precisely controlled to meet the dimensional requirements for cutting. In addition, through the jaw gear driving mechanism, the two jaw bodies 361 are driven to perform synchronous opening or closing actions, enabling the jaw mechanism 36 to clamp the long bar or the standard bar.
[0038] The principle of the jaw gear driving mechanism is as follows:
[0039] By using only one main gear 366, the two second racks 365 can be synchronously moved, thereby driving the two jaw bodies 361 to open or close synchronously.
[0040] Embodiment 2
[0041] To ensure accuracy, the first rack 32 must be kept lubricated and lubricating oil needs to be applied regularly; as Figures 3 to 6 shown, an oiling gear 37 is also externally meshed with the outside of the first rack 32. A connecting plate 38 is installed between the jaw platform 33 and the oiling gear 37. The oiling gear 37 includes a gear body 371. The axle of the gear body 371 is rotatably connected to the connecting plate 38. Helical teeth 372 and tooth grooves 373 are provided on the outer periphery of the gear body 371. A lubricating oil channel 375 is provided in the center of the gear body 371. A plurality of oil outlet holes 374 are arranged radially along the gear body 371 between the lubricating oil channel 375 and the tooth grooves 373; a lubricating oil pumping device communicated with the lubricating oil channel 375 is installed on the jaw platform 33.
[0042] The lubricating oil pumping device includes an oil storage barrel storing lubricating oil and an oil pump.
[0043] The lubricating oil in the oil storage barrel is regularly and quantitatively input into the lubricating oil channel 375 through the oil pump, and then oil is injected into the tooth grooves 373 through the oil outlet holes 374. During the translational movement of the oiling gear 37 along with the jaw platform 33, the lubricating oil in the tooth grooves 373 can lubricate the first rack 32.
[0044] Embodiment 3
[0045] To ensure that the jaw mechanism 36 has sufficient frictional force on long bars or standard bars, a backing plate 363 is fixedly installed on the inner side of the jaw body 361, and concave and convex patterns are provided on the inner side surface of the backing plate 363.
[0046] In addition, to meet the requirements of limiting and shock absorption, a shock absorption and limiting block 39 is fixedly installed at the end of the bed body 31.
[0047] Embodiment 4
[0048] In this embodiment, compared with straight teeth, helical teeth 372 are adopted and the helix angle of the helical teeth 372 is controlled to be 12°. The oil outlet pressure of the oil pump changes in a pulsed manner. These measures are all to ensure that there is sufficient lubricating oil on the first rack 32 in a short time. At the same time, it also avoids excessive lubricating oil dripping downward on the first rack 32, resulting in waste and pollution.
[0049] The above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A dual servo vehicle for automatic bar cutting, characterized in that: The invention comprises a cutting machine (5) for cutting a long bar into a plurality of standard bars, a feeding servo axis mechanism (3) for feeding the long bar to the cutting machine (5) for cutting, and a discharging servo axis mechanism (17) for dragging the cut standard bars away from the cutting machine (5). The feeding servo axis mechanism (3) comprises a bed (31), a clamping platform (33), a third driving mechanism for driving the clamping platform (33) to perform translational reciprocating motion along the length direction of the bed (31), and a clamping mechanism (36) arranged at the lower part of the clamping platform (33).
2. The dual servo vehicle for automatic bar cutting according to claim 1, characterized in that: The third driving mechanism comprises a first rack (32) fixedly mounted on the outside of the bed (31), a first gear (34) meshing with the outside of the first rack (32), and a first motor (35) for driving the first gear (34) to rotate, wherein the first motor (35) is mounted on the clamping platform (33), and a first guide rail (311) is provided between the clamping platform (33) and the bed (31).
3. The dual servo vehicle for automatic bar cutting according to claim 1, characterized in that: The clamping jaw mechanism (36) comprises two claw bodies (361) arranged opposite to each other, a second guide rail (362) is arranged between the claw body (361) and the clamping jaw platform (33), and a clamping jaw gear driving mechanism is arranged between the two claw bodies (361) to perform synchronous opening or closing actions.
4. The dual servo vehicle for automatic bar cutting according to claim 3 is characterized in that: The clamping claw gear driving mechanism comprises a connecting plate (364) fixedly connected to the claw body (361), a second rack (365) fixedly connected to the connecting plate (364), and a main gear (366); the two second racks (365) are both meshed with the main gear (366); and the main gear (366) is driven by a second motor.
5. The dual servo vehicle for automatic bar cutting according to claim 2 is characterized in that: The first rack (32) is also externally meshed with an oiling gear (37), a connecting plate (38) is installed between the clamping jaw platform (33) and the oiling gear (37), the oiling gear (37) comprises a gear body (371), the axle of the gear body (371) is rotatably connected to the connecting plate (38), the outer periphery of the gear body (371) is provided with helical teeth (372) and tooth grooves (373), a lubricating oil channel (375) is provided in the center of the gear body (371), and a plurality of oil outlet holes (374) are provided between the lubricating oil channel (375) and the tooth grooves (373) along the radial direction of the gear body (371); a lubricating oil pumping device connected to the lubricating oil channel (375) is installed on the clamping jaw platform (33).
6. The dual servo vehicle for automatic bar cutting according to claim 5, characterized in that: The lubricating oil pumping device comprises an oil storage barrel storing lubricating oil and an oil pump.
7. The dual servo vehicle for automatic bar cutting according to claim 3 is characterized by: A pad (363) is fixedly mounted on the inner side of the claw body (361), and the inner side surface of the pad (363) is provided with concave-convex patterns.
8. The dual servo vehicle for automatic bar cutting according to claim 1, characterized in that: A shock-absorbing limit block (39) is fixedly mounted on the end of the bed (31).
9. The dual servo vehicle for automatic bar cutting according to claim 5, characterized in that: The helix angle of the helical teeth (372) is 12°.