Inductor three-side automatic paint stripping machine
By designing an inductor three-sided automatic paint stripping machine, using laser paint stripping technology and 180° horizontal rotating machine, the problem that the existing technology cannot peel the sides and front of the inductor simultaneously is solved, and efficient and accurate paint stripping on three-sided paint is achieved.
Patent Information
- Application Number
- CN202421433003.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-21
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-06-21
AI Technical Summary
The existing fully automatic visual paint stripper can only peel the front of the inductor, and cannot be suitable for inductors that need to peel off the sides and front.
A three-sided automatic paint stripping machine for inductors is designed, including a turntable, a feeding machine, a side laser paint stripping machine, a top laser paint stripping machine and a feeding machine. The three-sided paint stripping of the inductor is achieved through a 180° horizontal rotating machine and a shaping component.
Automatic paint peeling on three sides (front and two sides) of the inductor is achieved, which improves paint peeling efficiency and accuracy, and improves overall production efficiency through automated loading and unloading.
Smart Images

Figure CN223028728U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of inductance paint stripping, in particular to an automatic three-sided inductance paint stripping machine. Background Art
[0002] After the inductance is powder molded, it needs to be painted. After painting, it needs to be mounted on a circuit board and the inductance needs to be tin-plated. Since the paint is an insulator and cannot be tin-plated, the painted inductance needs to be stripped of paint. For different inductance models, the painted surfaces are different. Some inductors need to strip the pin surfaces (i.e., the front surface) and the two opposite side surfaces; some inductors only need to strip the front surface. For example, the utility model with the authorization publication date of May 5, 2023 and the authorization publication number of CN218964365U discloses a full-automatic vision paint stripping machine, which includes an inductance feeding mechanism, a feeding mechanism, a vision paint stripping mechanism, and a finished product collection container for collecting finished products. This patent can complete the automatic supply of inductors, automatic feeding, positioning, paint stripping, and finished product collection of inductors. However, this full-automatic vision paint stripping machine can only strip the paint on the front surface and cannot be applied to inductors that require paint stripping on both the side and front surfaces. Summary of the Utility Model
[0003] To overcome the above drawbacks, the purpose of the utility model is to provide an automatic three-sided inductance paint stripping machine that can strip the paint on the front surface and the two opposite side surfaces of the inductance.
[0004] To achieve the above purpose, one of the technical solutions adopted by the utility model is: an automatic three-sided inductance paint stripping machine, including a turntable, a feeding machine, a side laser paint stripping machine, a top laser paint stripping machine, and a discharging machine. The feeding machine, the side laser paint stripping machine, the top laser paint stripping machine, and the discharging machine are sequentially arranged at equal intervals around the turntable. On the upper end surface of the turntable, four semi-open turntable fixtures are arranged along the circumference. Each semi-open turntable fixture is provided with a plurality of turntable product slots, and the outer sides of the plurality of turntable product slots are open surfaces. The side laser paint stripping machine includes a side laser head, a 180° horizontal rotating machine, and a shaping component. The 180° horizontal rotating machine is arranged above the semi-open turntable fixture to synchronously horizontally rotate a plurality of inductance products located in the semi-open turntable fixture by 180°. The side laser head and the shaping component are both located outside the open surface of the semi-open turntable fixture, and the shaping component is provided with an avoidance structure.
[0005] The beneficial effects of the automatic three-sided inductance paint stripping machine of the utility model are:
[0006] First, the present application can strip the paint from three sides of the inductor product, namely the front side and two opposite side surfaces. The side laser heads of the side laser stripping machine and the 180° horizontal rotating machine are used to rotate multiple inductor products, so that the two opposite side surfaces can be aligned with the side laser heads 310 respectively to realize the paint stripping operation on the two opposite side surfaces. The top surface laser stripping machine is used to strip the paint from the front side of the inductor product, thereby realizing the paint stripping on three sides.
[0007] Second, after the multiple inductor products are rotated by 180°, the shaping component is used to shape them, ensuring the accuracy of subsequent side paint stripping, front paint stripping and blanking.
[0008] Third, the automatic loading and unloading are realized through the cooperation of the loading machine and the unloading machine, improving the paint stripping efficiency; and the turntable semi-open fixture in the present application adopts an open structure, which is easy to load materials onto the turntable semi-open fixture on the turntable and is more conducive to unloading the inductor products in the turntable semi-open fixture.
[0009] Preferably, the 180° horizontal rotating machine includes a lifting cylinder, a stepping motor, and a pick-and-place manipulator. The stepping motor and the pick-and-place manipulator are fixedly installed on the lifting frame. The lifting cylinder drives the lifting frame to lift and lower. The output shaft of the stepping motor faces downward and is connected to the pick-and-place manipulator to drive the pick-and-place manipulator to rotate 180°.
[0010] Preferably, the shaping component includes a shaping plate and a shaping cylinder. The shaping cylinder is inclined and its telescopic shaft faces the turntable. The end of the shaping cylinder close to the turntable is higher than the end far from the turntable. The shaping plate is fixed at the end of the telescopic shaft of the shaping cylinder; when the shaping cylinder drives the shaping plate to extend obliquely upward, the shaping plate abuts against the open surface of the turntable semi-open fixture; when the shaping cylinder drives the shaping plate to retract obliquely downward, the shaping plate is away from the open surface of the turntable semi-open fixture and is lower than the open surface of the turntable semi-open fixture, forming the avoidance structure. The obliquely arranged shaping cylinder drives the shaping plate to retract below the turntable semi-open fixture, providing a space for the operation of the side laser head on the same side.
[0011] Preferably, the feeding machine includes a vibrating bowl, a feeding and dialing component, a feeding transfer machine, a first two-axis driving module, and a pick-and-place manipulator. The feeding transfer machine is located on one side of the discharge track of the vibrating bowl. A semi-open feeding jig is slidably arranged on the feeding transfer machine. The semi-open feeding jig can slide back and forth driven by the driving source of the feeding transfer machine. A plurality of feeding product slots are arranged on the semi-open feeding jig. The open surface of the semi-open feeding jig faces the semi-open turntable jig. The feeding and dialing component is used to dial the inductance products at the outlet of the discharge track into the plurality of feeding product slots one by one. The first two-axis driving module drives the pick-and-place manipulator to move back and forth in the horizontal and vertical directions to synchronously transport the plurality of inductance products in the feeding product slots into the turntable product slots.
[0012] Preferably, the pick-and-place manipulator includes a first magnet mounting block, a pick-up block, and a first stripping cylinder. The first magnet mounting block is arranged above the first stripping cylinder in a liftable manner. A magnet mounting groove for mounting the first magnet is arranged on the bottom surface of the first magnet mounting block. A through hole is arranged at the position of the pick-up block corresponding to the magnet mounting groove up and down. The telescopic shaft of the first stripping cylinder is connected and fixed to the first magnet mounting block. The magnet mounting groove can move back and forth in the direction of extending downward into the through hole and separating upward from the through hole driven by the first stripping cylinder.
[0013] Preferably, each semi-open turntable jig includes a jig plate. The jig plate is fixed on the upper end surface of the turntable through a support seat at the bottom. A plurality of turntable product slots are arranged on the upper end surface of the jig plate. An installation cavity is left between the jig plate and the support seat. A second magnet mounting block that can move up and down is arranged in the installation cavity. A plurality of second magnets with the same number as the turntable product slots are arranged on the upper end surface of the second magnet mounting block. A second stripping cylinder is arranged below the turntable. The second stripping cylinder drives the second magnet mounting block to rise to closely adhere to the bottom of the jig plate or descend to be away from the bottom of the jig plate.
[0014] Preferably, the discharging machine includes a discharging and dialing component, a discharging transfer machine, a collecting pipe, and a blowing component. The discharging and dialing component and the collecting pipe are located on the same side of the discharging transfer machine and at both ends. A semi-open discharging jig is slidably arranged on the discharging transfer machine. A plurality of discharging product slots are arranged on the semi-open discharging jig. The open surface of the semi-open discharging jig faces the semi-open turntable jig. The discharging and dialing component is used to synchronously dial the inductance products in the plurality of turntable product slots into the plurality of discharging product slots. The discharging product slots can move from the state of being connected to the semi-open turntable jig to the state corresponding to the collecting pipe driven by the driving source of the discharging transfer machine. The blowing component is arranged on the other side of the discharging transfer machine and corresponds to the collecting pipe one by one to blow the inductance products from the discharging product slots into the corresponding collecting pipes.
[0015] Preferably, the collection pipeline includes a defective product collection pipeline and a non-defective product collection pipeline.
[0016] Preferably, both the feeding and discharging material deflecting components include a driving source and a material deflecting plate; the driving source of the feeding material deflecting component is a horizontal pushing cylinder, the telescopic shaft of the horizontal pushing cylinder is fixedly connected to the material deflecting plate, and the material deflecting plate of the feeding material deflecting component corresponds to the shape of an inductor product; the driving source of the discharging material deflecting component is a second two-axis driving module, the second two-axis driving module drives the material deflecting plate to move back and forth in the horizontal and vertical directions, the turntable product groove is lower than the inductor product, and the material deflecting plate of the discharging material deflecting component matches the shapes of multiple inductor products. Description of the Drawings
[0017] Figure 1 is a perspective view of this embodiment;
[0018] Figure 2 is a top view of this embodiment;
[0019] Figure 3 is a perspective view of the cooperation between the side laser paint stripping machine and the turntable in this embodiment;
[0020] Figure 4 is a perspective view of the cooperation between the 180° horizontal rotating machine and the pick-and-place manipulator in this embodiment;
[0021] Figure 5 is a perspective view of the cooperation between the first magnet mounting block and the material picking block in this embodiment;
[0022] Figure 6 is an exploded perspective view of the first magnet mounting block and the material picking block in this embodiment;
[0023] Figure 7 is a perspective view of the shaping component in this embodiment;
[0024] Figure 8 is a perspective view of the feeding machine at a first angle in this embodiment;
[0025] Figure 9 is Figure 8 a partial enlarged view of part A in
[0026] Figure 10 is a perspective view of the feeding machine at a second angle in this embodiment;
[0027] Figure 11 is a perspective view of the cooperation between the discharging machine and the turntable in this embodiment;
[0028] Figure 12 is a perspective view of the discharging machine in this embodiment;
[0029] Figure 13This is a perspective view of the turntable in this embodiment.
[0030] In the figure:
[0031] S1, loading station; S2, side paint stripping station; S3, top paint stripping station; S4, unloading station;
[0032] 100, turntable; 110, turntable semi-open fixture; 111, fixture plate; 112, support seat; 113, second magnet mounting block; 114, second stripping cylinder; 115, second magnet; 120, turntable product groove;
[0033] 200, loader; 210, vibrating bowl feeder; 211, discharge track; 220, loading transfer machine; 221, loading semi-open fixture; 222, loading product groove; 230, first two-axis drive module;
[0034] 300, side laser paint stripper; 310, side laser head; 320, 180° horizontal rotating machine; 321, lifting cylinder; 322, stepping motor; 323, lifting frame; 330, shaping component; 331, shaping plate; 332, shaping cylinder;
[0035] 400, top laser paint stripper;
[0036] 500, unloader; 510, unloading transfer machine; 511, unloading semi-open fixture; 512, unloading product groove; 520, collection pipeline; 521, defective product collection pipeline; 522, non-defective product collection pipeline;
[0037] 600, pick-and-place manipulator; 610, first magnet mounting block; 611, magnet mounting groove; 620, pick-up block; 621, through hole; 630, first stripping cylinder;
[0038] 700a, loading dialing component; 700b, unloading dialing component; 710, dialing plate; 720, horizontal pushing cylinder; 730, second two-axis drive module;
[0039] 800, inductance product. Detailed implementation manners
[0040] The following elaborates on the preferred embodiments of the present utility model in conjunction with the accompanying drawings, so that the advantages and features of the present utility model can be more easily understood by those skilled in the art, thereby making the protection scope of the present utility model more clearly defined.
[0041] Refer to Figure 1 , Figure 2As shown in the figure, this embodiment discloses an automatic three-sided paint stripping machine for inductors, which includes a turntable 100, a feeding machine 200, a side laser paint stripping machine 300, a top laser paint stripping machine 400, and a discharging machine 500. The feeding station S1, the side paint stripping station S2, the top paint stripping station S3, and the discharging station S4 are evenly distributed at intervals along the circumference of the turntable 100. The feeding machine 200, the side laser paint stripping machine 300, the top laser paint stripping machine 400, and the discharging machine 500 are sequentially arranged at the feeding station S1, the side paint stripping station S2, the top paint stripping station S3, and the discharging station S4.
[0042] As Figure 13 As shown in the figure, four turntable semi-open fixtures 110 are arranged along the circumference on the upper end surface of the turntable 100. The four turntable semi-open fixtures 110 are used to carry the inductor products 800 from the previous station to the next station. A plurality of turntable product slots 120 are arranged on each turntable semi-open fixture 110. One turntable product slot 120 corresponds to one inductor product 800. The outer sides of the plurality of turntable product slots 120 are open surfaces, which facilitate the loading and unloading of the inductor products 800.
[0043] As Figures 3 - 7 As shown in the figure, the side laser paint stripping machine 300 includes a side laser head 310, a 180° horizontal rotating machine 320, and a shaping component 330.
[0044] The side laser head 310 is located outside the open surface of the turntable semi-open fixture 110. The side laser head 310 is horizontally placed and faces the side of the inductor product 800, and is used to perform laser paint stripping on the side of the inductor product 800. Specifically, the UV laser method is used for paint stripping.
[0045] The 180° horizontal rotating machine 320 is arranged above the turntable semi-open fixture 110. The 180° horizontal rotating machine 320 is used to synchronously rotate a plurality of inductor products 800 with one side already stripped of paint by 180°, so that the opposite sides of the plurality of inductor products 800 face the side laser head 310, realizing that the side laser head 310 can perform paint stripping on the opposite two sides of the inductor product 800.
[0046] The shaping component 330 is located outside the open surface of the turntable semi-open fixture 110 and is used to shape and position the plurality of inductor products 800 after rotating 180°, ensuring paint stripping and discharging. Since the side laser head 310 and the shaping component 330 are both in the same direction, in order to ensure that the side laser head 310 is not affected by the shaping component 330 when performing laser paint stripping on the inductor product 800, a clearance structure is provided on the laser shaping component 330 of this embodiment.
[0047] As Figure 4As shown in the figure, the 180° horizontal rotating machine 320 includes a lifting cylinder 321, a stepping motor 322, and a pick-and-place manipulator 600. The stepping motor 322 and the pick-and-place manipulator 600 are fixedly installed on the lifting frame 323. The lifting cylinder 321 drives the lifting frame 323 to move up and down. The output shaft of the stepping motor 322 faces downward, connects to the pick-and-place manipulator 600, and drives the pick-and-place manipulator 600 to rotate 180°. The lifting cylinder 321 drives the stepping motor 322 and the pick-and-place manipulator 600 to move up and down synchronously to approach or move away from the top of the turntable semi-open fixture 110 at the side paint stripping station S2. The stepping motor 322 is used to drive the pick-and-place manipulator 600 to rotate 180°. The pick-and-place manipulator 600 is used to perform the actions of picking and placing the inductor product 800. Finally, the 180° horizontal rotating machine 320 can pick the inductor product 800 from the turntable semi-open fixture 110, rotate 180° in the air, and then place it back into the turntable semi-open fixture 110.
[0048] As Figure 7 shown, the shaping assembly 330 includes a shaping plate 331 and a shaping cylinder 332. The shaping cylinder 332 is inclined and its telescopic shaft faces the turntable 100. The end of the shaping cylinder 332 close to the turntable 100 is higher than the end away from the turntable 100. The shaping plate 331 is fixed to the end of the telescopic shaft of the shaping cylinder 332. When the shaping cylinder 332 drives the shaping plate 331 to extend obliquely upward, the shaping plate 331 abuts against the open surface of the turntable semi-open fixture 110. When the shaping cylinder 332 drives the shaping plate 331 to retract obliquely downward, the shaping plate 331 moves away from the open surface of the turntable semi-open fixture 110 and is lower than the open surface of the turntable semi-open fixture 110, forming an avoidance structure.
[0049] As Figure 1 、 Figures 8 - 10As shown in the figure, the loading machine 200 includes a vibrating bowl 210, a loading and feeding component 700a, a loading transfer machine 220, a first two-axis drive module 230, and a pick-and-place manipulator 600. The loading transfer machine 220 is located on one side of the discharge track 211 of the vibrating bowl 210, and vibrates the painted inductor products 800 from the vibrating bowl 210 to the outlet of the discharge track 211. A semi-open loading fixture 221 is slidably arranged on the loading transfer machine 220. The semi-open loading fixture 221 can slide back and forth under the drive of the drive source of the loading transfer machine 220. A plurality of loading product slots 222 are arranged on the semi-open loading fixture 221. The open surface of the semi-open loading fixture 221 faces the turntable semi-open fixture 110. By facing the open surface of the semi-open loading fixture 221 towards the turntable semi-open fixture 110, it is ensured that the inductor products 800 vibrated to the outlet of the discharge track 211 are dialed into the plurality of loading product slots 222 in the semi-open loading fixture 221. The loading and feeding component 700a is used to dial the inductor products 800 at the outlet of the discharge track 211 into the plurality of loading product slots 222 one by one. The first two-axis drive module 230 drives the pick-and-place manipulator 600 to move back and forth in the horizontal and vertical directions, so as to synchronously transport the plurality of inductor products 800 in the loading product slots 222 to the turntable product slots 120.
[0050] The pick-and-place manipulator 600 in the loading machine 200 has the same structure as the pick-and-place manipulator 600 of the 180° horizontal rotating machine 320. As Figures 4 - 6 shown, the pick-and-place manipulator 600 includes a first magnet mounting block 610, a picking block 620, and a first stripping cylinder 630. The first magnet mounting block 610 is arranged above the first stripping cylinder 630 in a liftable manner. A magnet mounting groove 611 for mounting the first magnet is arranged on the bottom surface of the first magnet mounting block 610. A through hole 621 is arranged at the position corresponding to the magnet mounting groove 611 on the picking block 620 up and down. The telescopic shaft of the first stripping cylinder 630 is connected and fixed to the first magnet mounting block 610. The magnet mounting groove 611 can move back and forth in the direction of extending downward into the through hole 621 and disengaging from the through hole 621 under the drive of the first stripping cylinder 630. When the magnet mounting groove 611 extends into the through hole 621, the magnetic force is large, and the inductor product 800 is adsorbed. When the magnet mounting groove 611 disengages from the through hole 621, the inductor product 800 is limited below the picking block 620, and the magnetic force gradually becomes smaller and no longer adsorbs the inductor product 800.
[0051] As Figure 13As shown, each turntable semi-open fixture 110 also uses magnetic adsorption for the inductance product 800 to ensure the accuracy of its position. The turntable semi-open fixture 110 includes a fixture plate 111. The fixture plate 111 is fixed to the upper end face of the turntable 100 through a support base 112 at the bottom. A plurality of turntable product slots 120 are arranged on the upper end face of the fixture plate 111. There is an installation cavity left between the fixture plate 111 and the support base 112. A second magnet mounting block 113 capable of moving up and down is arranged in the installation cavity. A plurality of second magnets 115, which are the same in number as the turntable product slots 120, are arranged on the upper end face of the second magnet mounting block 113. A second stripping cylinder 114 is arranged below the turntable 100. The second stripping cylinder 114 drives the second magnet mounting block 113 to rise until it is close to the bottom of the fixture plate 111, or to descend until it is far from the bottom of the fixture plate 111. Its principle is similar to that of the pick-and-place manipulator 600. When the second magnet mounting block 113 rises until it is close to the bottom of the fixture plate 111, the magnetic force is large and it adsorbs the inductance product 800. When the second magnet mounting block 113 descends until it is far from the bottom of the fixture plate 111, the magnetic force becomes smaller until it disappears, and it no longer adsorbs the inductance product 800.
[0052] As Figure 11 , Figure 12 shown, the blanking machine 500 includes a blanking and dialing component 700b, a blanking transfer machine 510, a collection pipeline 520, and a blowing component. The blanking and dialing component 700b and the collection pipeline 520 are located on the same side of the blanking transfer machine 510 and at both ends. A blanking semi-open fixture 511 is slidably arranged on the blanking transfer machine 510. A plurality of blanking product slots 512 are arranged on the blanking semi-open fixture 511. The open face of the blanking semi-open fixture 511 faces the turntable semi-open fixture 110. The blanking and dialing component 700b is used to synchronously dial the inductance products 800 in the plurality of turntable product slots 120 into the plurality of blanking product slots 512. Driven by the driving source of the blanking transfer machine 510, the blanking product slots 512 can move from the state of being connected to the turntable semi-open fixture 110 to the state corresponding to the collection pipeline 520. The blowing component is arranged on the other side of the blanking transfer machine 510 and corresponds to the collection pipeline 520 one by one, and is used to blow the inductance products 800 from the blanking product slots 512 into the corresponding collection pipeline 520.
[0053] As Figure 12 shown, the collection pipeline 520 includes a defective product collection pipeline 521 and a non-defective product collection pipeline 522.
[0054] The loading and dialing component 700a and the blanking and dialing component 700b in this embodiment have similar structures. As Figure 8 , Figure 9As shown, the feeding and material separating assembly 700a and the discharging and material separating assembly 700b both include a driving source and a material separating plate 710. However, the driving source of the feeding and material separating assembly 700a is a horizontal material pushing cylinder 720, and the telescopic shaft of the horizontal material pushing cylinder 720 is fixedly connected to the material separating plate 710. Since the material separating plate 710 of the feeding and material separating assembly 700a separates inductance products 800 one by one, the shape of the material separating plate 710 of the feeding and material separating assembly 700a corresponds to that of one inductance product 800.
[0055] As Figure 11 , Figure 12 shown, the driving source of the discharging and material separating assembly 700b is a second two-axis driving module 730. The second two-axis driving module 730 drives the material separating plate 710 to move back and forth in the horizontal and vertical directions. The turntable product groove 120 is lower than the inductance products 800, and the shape of the material separating plate 710 of the discharging and material separating assembly 700b matches that of multiple inductance products 800.
[0056] The working principle of this embodiment is as follows:
[0057] Feeding operation: The painted inductance products 800 are poured into the vibrating bowl 210, and the inductance products 800 are vibrated to the outlet of the discharging track 211. At this time, the feeding semi-open fixture 221 is driven by the driving source of the feeding transfer machine 220 to correspond to the outlet of the discharging track 211, that is, the first feeding product groove 222 corresponds to the outlet of the discharging track 211. The horizontal material pushing cylinder 720 of the feeding and material separating assembly 700a drives the material separating plate 710 to move, and separates the inductance product 800 at the outlet of the discharging track 211 into the first feeding product groove 222. The driving source of the feeding transfer machine 220 drives the feeding semi-open fixture 221 to move, so that the second feeding product groove 222 corresponds to the outlet of the discharging track 211. The feeding and material separating assembly 700a separates the second inductance product 800 into the second feeding product groove 222... until all the feeding product grooves 222 are filled with inductance products 800.
[0058] Then, the driving source of the feeding transfer machine 220 drives the feeding semi-open fixture 221 to move towards the turntable semi-open fixture 110 at the feeding station S1 until multiple feeding product grooves 222 correspond to multiple turntable product grooves 120 one by one. The second two-axis driving module 730 of the discharging and material separating assembly 700b drives the material separating plate 710 to synchronously separate the inductance products 800 in multiple feeding product grooves 222 into multiple turntable product grooves 120.
[0059] Laser paint stripping operations on both sides: After the turntable semi-open fixture 110 at the loading station S1 is filled with multiple inductor products 800, the turntable 100 rotates 90°. The multiple inductor products 800 are rotated to the side paint stripping station S2. The side laser head 310 aligns with the outer sides of the multiple inductor products 800 for UV laser paint stripping operations. After the first side is painted, the lifting cylinder 321 and the stepping motor 322 of the 180° horizontal rotating machine 320 drive the pick-and-place manipulator 600 to move. The pick-and-place manipulator 600 magnetically grabs the multiple inductor products 800 at the side paint stripping station S2, lifts and rotates them 180°, and then places them into the turntable semi-open fixture 110 at the paint stripping station S2. Wait for the side laser head 310 to align with the second side of the multiple inductor products 800 for UV laser paint stripping operations. At this time, the laser paint stripping operations on both sides are completed.
[0060] Laser paint stripping operations on the front (top) side: The turntable 100 rotates 90°. The turntable semi-open fixture 110 originally located at the side paint stripping station S2 rotates to the top paint stripping station S3. The top laser paint stripper 400 strips the paint on the front (top) side of the multiple inductor products 800 at the top paint stripping station S3.
[0061] Unloading operations: The turntable 100 rotates 90°. The turntable semi-open fixture 110 originally located at the top paint stripping station S3 rotates to the unloading station S4. At the same time, the drive source of the unloading transfer machine 510 drives the unloading semi-open fixture 511 to slide to the multiple turntable product slots 120 corresponding to the multiple unloading product slots 512 at the unloading station S4. The second two-axis drive module 730 of the unloading dialing component 700b drives the dialing plate 710 to move, horizontally dialing the multiple inductor products 800 in the multiple turntable product slots 120 into the unloading product slots 512. The drive source of the unloading transfer machine 510 drives the unloading semi-open fixture 511 to move towards the collection pipeline 520, blowing the defective products and non-defective products into the corresponding defective product collection pipeline 521 and non-defective product collection pipeline 522 through the blowing component. The turntable 100 rotates 90° again and rotates back to the loading station S1.
[0062] The above embodiments are only for illustrating the technical concept and features of the present invention, and the purpose is to enable those who are familiar with this technology to understand the content of the present invention and implement it. It cannot be used to limit the protection scope of the present invention. Any equivalent changes or modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims
1. An inductive three-sided automatic paint stripping machine, comprising a turntable (100), a loading machine (200), a top surface laser paint stripping machine (400), and a feeding machine (500), characterized in that: It also includes a side laser paint stripping machine (300), wherein the loading machine (200), the side laser paint stripping machine (300), the top surface laser paint stripping machine (400) and the unloading machine (500) are evenly spaced and sequentially arranged around the rotating disk (100); Four turntable semi-open jigs (110) are arranged along the circumference of the upper end surface of the turntable (100), each of the turntable semi-open jigs (110) is provided with a plurality of turntable product slots (120), and the outer sides of the plurality of turntable product slots (120) are open surfaces; The side laser paint stripping machine (300) comprises a side laser head (310), a 180° horizontal rotating machine (320) and a shaping component (330); the 180° horizontal rotating machine (320) is arranged above a turntable semi-open fixture (110) and is used to synchronously rotate a plurality of inductor products (800) located in the turntable semi-open fixture (110) horizontally by 180°; the side laser head (310) and the shaping component (330) are both located outside the open surface of the turntable semi-open fixture (110); and a avoiding structure is arranged on the shaping component (330).
2. The inductive three-sided automatic paint stripping machine according to claim 1, characterized in that: The 180° horizontal rotating machine (320) comprises a lifting cylinder (321), a stepping motor (322), and a material picking and placing robot (600). The stepping motor (322) and the material picking and placing robot (600) are fixedly mounted on a lifting frame (323). The lifting cylinder (321) drives the lifting frame (323) to move up and down. The output shaft of the stepping motor (322) faces downward and is connected to the material picking and placing robot (600), and drives the material picking and placing robot (600) to rotate 180°.
3. The inductive three-sided automatic paint stripping machine according to claim 1 is characterized in that: The shaping assembly (330) comprises a shaping plate (331) and a shaping cylinder (332); the shaping cylinder (332) is arranged obliquely and its telescopic axis faces the turntable (100); an end of the shaping cylinder (332) close to the turntable (100) is higher than an end away from the turntable (100); and the shaping plate (331) is fixed to the end of the telescopic axis of the shaping cylinder (332); When the shaping cylinder (332) drives the shaping plate (331) to extend obliquely upward, the shaping plate (331) abuts against the open surface of the semi-open jig (110) of the rotating disk; When the shaping cylinder (332) drives the shaping plate (331) to retract obliquely downward, the shaping plate (331) is away from the open surface of the turntable semi-open fixture (110) and is lower than the open surface of the turntable semi-open fixture (110), forming the avoidance structure.
4. The inductive three-sided automatic paint stripping machine according to claim 1, characterized in that: The loading machine (200) comprises a vibration plate (210), a loading and discharging assembly (700a), a loading and transplanting machine (220), a first two-axis driving module (230), and a material taking and placing robot (600); the loading and transplanting machine (220) is located on one side of a discharging track (211) of the vibration plate (210); a loading semi-open jig (221) is slidably arranged on the loading and transplanting machine (220); the loading semi-open jig (221) slides back and forth through the driving energy of a driving source of the loading and transplanting machine (220); and the loading semi-open jig (221) A plurality of loading product slots (222) are arranged on the top, the open surface of the loading semi-open jig (221) faces the turntable semi-open jig (110), the loading material shifting assembly (700a) is used to shift the inductor products (800) at the outlet of the discharge track (211) to the plurality of loading product slots (222) one by one, and the first two-axis driving module (230) drives the material picking and placing robot (600) to move back and forth in the horizontal and vertical directions, so as to synchronously transport the plurality of inductor products (800) in the loading product slots (222) to the turntable product slots (120).
5. The inductive three-sided automatic paint stripping machine according to claim 2 or 4, characterized in that: The material picking and placing robot (600) comprises a first magnet mounting block (610), a material picking block (620) and a first material stripping cylinder (630); the first magnet mounting block (610) is movably arranged above the first material stripping cylinder (630); a magnet mounting groove (611) for mounting a first magnet is arranged on the bottom surface of the first magnet mounting block (610); through holes (621) are arranged at corresponding positions above and below the material picking block (620) and the magnet mounting groove (611); a telescopic shaft of the first material stripping cylinder (630) is connected and fixed to the first magnet mounting block (610); and the magnet mounting groove (611) can move back and forth in the direction of extending downward into the through hole (621) and detaching upward from the through hole (621) through the driving of the first material stripping cylinder (630).
6. The inductive three-sided automatic paint stripping machine according to claim 1, characterized in that: Each of the semi-open turntable jigs (110) comprises a jig plate (111), wherein the jig plate (111) is fixed to the upper end surface of the turntable (100) via a support seat (112) at the bottom, and a plurality of turntable product slots (120) are arranged on the upper end surface of the jig plate (111), and an installation cavity is reserved between the jig plate (111) and the support seat (112), wherein a second magnet installation block (113) capable of being lifted up and down is arranged in the installation cavity, and a plurality of second magnets (115) whose number is the same as the number of the turntable product slots (120) are arranged on the upper end surface of the second magnet installation block (113), and a second stripping cylinder (114) is arranged below the turntable (100), and the second stripping cylinder (114) drives the second magnet installation block (113) to rise to be close to the bottom of the jig plate (111), or to descend to be away from the bottom of the jig plate (111).
7. The inductive three-sided automatic paint stripping machine according to claim 4, characterized in that: The material unloading machine (500) comprises a material unloading and shifting assembly (700b), a material unloading and transplanting machine (510), a collecting pipe (520) and an air blowing assembly. The material unloading and shifting assembly (700b) and the collecting pipe (520) are located on the same side of the material unloading and transplanting machine (510) and at both ends. A material unloading semi-open jig (511) is slidably arranged on the material unloading and transplanting machine (510). A plurality of material unloading product slots (512) are arranged on the material unloading and semi-open jig (511). The open surface of the material unloading and shifting assembly (700b) faces the rotating disc semi-open jig (110). 700b) is used to synchronously transfer the inductor products (800) in the plurality of turntable product slots (120) to the plurality of unloading product slots (512); the unloading product slots (512) are driven by the driving source of the unloading and transplanting machine (510) to move from a state connected to the turntable semi-open fixture (110) to a state corresponding to the collecting pipe (520); the blowing assembly is arranged on the other side of the unloading and transplanting machine (510) and corresponds one to one with the collecting pipe (520), and is used to blow the inductor products (800) from the unloading product slots (512) to the collecting pipe (520) corresponding thereto.
8. The inductive three-sided automatic paint stripping machine according to claim 7, characterized in that: The collection pipe (520) comprises a defective product collection pipe (521) and a good product collection pipe (522).
9. The inductive three-sided automatic paint stripping machine according to claim 7, characterized in that: The material loading and shifting assembly (700a) and the material unloading and shifting assembly (700b) both include a driving source and a shifting plate (710); The driving source of the material loading and material shifting assembly (700a) is a horizontal material pushing cylinder (720), the telescopic shaft of the horizontal material pushing cylinder (720) is connected and fixed to a material shifting plate (710), and the material shifting plate (710) of the material loading and material shifting assembly (700a) corresponds to the shape of an inductor product (800); The driving source of the material unloading and material shifting assembly (700b) is a second two-axis driving module (730), and the second two-axis driving module (730) drives the material shifting plate (710) to move back and forth in the horizontal and vertical directions. The turntable product slot (120) is lower than the inductor product (800), and the material shifting plate (710) of the material unloading and material shifting assembly (700b) matches the shape of the plurality of inductor products (800).
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Surface-mounted inductor three-side paint stripping device
CN120674222A