Valve rod O-shaped ring assembling and detecting integrated equipment
By designing integrated equipment for valve stem O-ring assembly and inspection, automatic loading and automatic assembly are realized, the problems of low assembly efficiency and inconsistent quality in the existing technology are solved, and assembly efficiency and quality are improved.
Patent Information
- Application Number
- CN202421896351.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-07
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-08-07
AI Technical Summary
In the prior art, the assembly efficiency of the valve stem O-ring is low, and due to manual factors, the assembly quality is inconsistent, which affects the performance and reliability of the valve stem.
An integrated equipment for valve stem O-ring assembly and inspection is designed, including valve stem feeding vibration disc, seal O-ring feeding vibration disc, seal O-ring grabbing mechanism and seal ring assembly tooling, realizing automatic loading and automatic assembly, replacing traditional manual assembly.
The efficiency and quality of valve stem O-ring assembly are improved, the consistency of assembly results is ensured, the cost of manual operation is reduced, and the production efficiency is improved.
Smart Images

Figure CN223029013U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of valve stem processing equipment, in particular to an integrated equipment for valve stem O-ring assembly and detection. Background Technique
[0002] An O-ring is a rubber ring with a circular cross-section and has good sealing performance. It can be used for both static sealing and reciprocating motion sealing. It can be used alone and is also a basic component in many combined sealing devices. In valve design, the O-ring is usually installed outside the valve stem to fill the gap between the valve stem and the valve body to prevent fluid leakage from the valve stem.
[0003] During the production of valve stems, when an O-ring needs to be installed outside the valve stem, usually an operator manually picks up the O-ring from the storage device, then manually drives the O-ring to move, and finally the operator sleeves the O-ring on the outside of the valve stem in sequence to complete the assembly of the O-ring.
[0004] Currently, during the assembly of O-rings, although the O-ring can be manually handled and then sleeved on the outside of the valve stem in sequence, the efficiency of manual assembly is usually low, and the manual assembly speed and quality may be affected by the skills and experience of the workers. Moreover, due to the influence of the skills and experience of the workers on manual assembly, the consistency of the assembly results may be poor, and there may be differences in the assembly quality among different workers, which will ultimately affect the performance and reliability of the valve stem. Therefore, we propose an integrated equipment for valve stem O-ring assembly and detection. Content of the Utility Model
[0005] The technical problem to be solved by the utility model is to overcome the existing defects, provide an integrated equipment for valve stem O-ring assembly and detection, which can automatically feed materials and replace the traditional manual O-ring assembly method, solve the problem of O-ring assembly quality caused by insufficient experience of some workers, ensure the assembly quality, and can effectively solve the problems in the background technique.
[0006] To achieve the above purpose, the utility model provides the following technical scheme: An integrated equipment for valve stem O-ring assembly and detection, including a valve stem feeding vibrating bowl and a sealed O-ring feeding vibrating bowl, further including a sealed O-ring grasping mechanism and a sealing ring assembly tooling.
[0007] Sealed O-ring grasping mechanism: It includes an assembly mounting plate, an O-ring expanding and forming mechanism, and O-ring grasping fingers. The assembly mounting plate is arranged on the left side above the sealed O-ring feeding vibrating bowl. The O-ring grasping fingers are arranged on the front side of the lower end of the assembly mounting plate, and the O-ring expanding and forming mechanism is buffer arranged at the lower end of the assembly mounting plate.
[0008] Sealing ring assembly tooling: It is set at the front end of the feeding vibrating bowl for the sealing O-ring. While being able to automatically feed materials, it can also replace the traditional manual O-ring assembly method, solve the problem of O-ring assembly quality caused by insufficient experience of some workers, and ensure the assembly quality.
[0009] Furthermore, the sealing O-ring grasping mechanism further includes mounting legs, a slide table cylinder mounting plate, a transverse slide table cylinder, and a lifting cylinder I. The mounting legs are respectively arranged on the left side of the upper end of the feeding vibrating bowl for the sealing O-ring. The upper ends of the mounting legs are fixedly connected to the lower end of the slide table cylinder mounting plate. A transverse slide table cylinder is arranged on the left side of the upper end of the slide table cylinder mounting plate. The lifting cylinder I is arranged at the right end of the telescopic end of the transverse slide table cylinder. The lower end of the telescopic end of the lifting cylinder I is provided with an assembly mounting plate, which can adjust the position of the O-ring grasping fingers.
[0010] Furthermore, the sealing O-ring grasping mechanism further includes a support shaft I, a mounting plate, a fixing plate, a support shaft II, an O-ring separating push plate, a lifting cylinder II, and an air inlet interface. The support shaft I is respectively arranged on the front side of the upper end of the assembly mounting plate. The upper ends of the support shaft I are fixedly connected to the lower end of the mounting plate. Lifting cylinder IIs are respectively arranged on the upper end of the mounting plate. Air inlet interfaces are respectively arranged at the front ends of the lifting cylinder IIs. The lower ends of the telescopic ends of the lifting cylinder IIs are respectively provided with fixing plates. Support shafts II are respectively arranged at the lower ends of the fixing plates. The support shafts II are respectively slidably connected to the sliding holes correspondingly opened on the front side of the upper end of the assembly mounting plate. The lower ends of three vertically adjacent support shafts II are fixedly connected to the upper end of an O-ring separating push plate. The grasping fingers are respectively located inside the vertically adjacent O-ring separating push plates. The O-ring separating push plate pushes the O-ring on the O-ring grasping fingers and sleeves it on the valve stem to complete the assembly.
[0011] Furthermore, the sealing ring assembly tooling includes a mounting bottom plate, a linear guide rail, a slider, a gripper mounting plate, a gripper, a valve stem gripper, a sealing ring detection mounting plate, a groove type photoelectric sensor, an O-ring presence detection trigger piece, and a moving cylinder. The mounting bottom plate is arranged on the front side of the upper end of the feeding vibrating bowl for the sealing O-ring. A linear guide rail is arranged in the middle of the upper end of the mounting bottom plate. A slider is slidably connected to the left side outside the linear guide rail. The upper end of the slider is provided with a gripper mounting plate. A gripper is arranged on the upper end of the gripper mounting plate. A valve stem gripper is arranged on the upper end of the gripper. A sealing ring detection mounting plate is arranged at the right end of the valve stem gripper. Groove type photoelectric sensors are respectively arranged at the left end of the sealing ring detection mounting plate. The O-ring presence detection trigger pieces are respectively arranged at one end of the sealing ring detection mounting plate close to the center inside the mounting bottom plate. The moving cylinder is arranged on the right side of the upper end of the mounting bottom plate. The left end of the telescopic end of the moving cylinder is fixedly connected to the right end of the gripper mounting plate. The groove type photoelectric sensors are both bidirectionally electrically connected to an external control device, which can realize the automatic feeding work of the valve stem.
[0012] Further, the seal ring assembly tooling further includes a valve rod slideway, a rejection cylinder, a rejection chute, and a qualified product chute. The valve rod slideway is arranged at the rear side of the upper end of the installation base plate. A rejection cylinder is arranged on the right side of the front end of the valve rod slideway. The rear end of the telescopic end of the rejection cylinder is provided with a rejection chute. The qualified product chute is arranged on the right side of the rear end, capable of rejecting unqualified valve rods.
[0013] Further, the seal ring assembly tooling further includes a valve rod detection and installation plate and a valve rod in-place detection sensor. The valve rod detection and installation plates are respectively arranged on the left side of the upper end of the valve rod slideway. Valve rod in-place detection sensors are arranged on the upper ends of the valve rod detection and installation plates. The valve rod in-place detection sensors are both bidirectionally electrically connected to an external control device, capable of detecting the position of the valve rod.
[0014] Further, it further includes a sealing O-ring lifting tooling. The sealing O-ring lifting tooling includes a basic installation plate, cylinders, air inlet connectors, floating connectors, support columns, fixed rings, fixed connection plates, O-ring separation plates, material distribution base plates, O-ring in-place detection sensors, push material limit plates, and O-ring forming push rods. The basic installation plate is arranged in the middle of the upper end of the sealing O-ring feeding vibrating bowl. Cylinders are respectively arranged on the left and right sides of the lower end of the basic installation plate. Air inlet connectors are arranged in the connection grooves opened on the lower sides of the outer arc surfaces of the cylinders. Floating connectors are arranged at the upper ends of the telescopic ends of the cylinders. O-ring forming push rods are arranged at the upper ends of the floating connectors. The O-ring forming push rods are respectively located in the avoidance grooves opened on the front sides of the lower ends of vertically adjacent fixed connection plates. Support columns are respectively arranged at the rear side of the upper end of the basic installation plate. Fixed rings are arranged at the upper ends of the support columns. The upper ends of the fixed rings are fixedly connected to the lower ends of the fixed connection plates. An O-ring separation plate is arranged on the front side of the upper end of the fixed connection plate. A material distribution base plate is arranged on the front side of the lower end of the fixed connection plate. A push material limit plate is arranged in the middle of the front end of the material distribution base plate. O-ring in-place detection sensors are respectively arranged on the left and right sides of the upper end of the material distribution base plate. The O-ring in-place detection sensors are both bidirectionally electrically connected to an external control device, capable of expanding the O-ring and keeping the O-ring on the O-ring forming push rod 4, and then waiting to be grabbed.
[0015] Further, the sealing O-ring lifting tooling further includes O-ring pushing cylinders and O-ring feeding lifting platforms. The O-ring pushing cylinders are arranged on the front side of the upper end of the basic installation plate. The O-ring feeding lifting platforms are arranged at the upper ends of the telescopic ends of the O-ring pushing cylinders, capable of driving the O-ring to move upward.
[0016] Furthermore, the sealing O-ring lifting tooling further includes a push plate cylinder mounting plate, a pushing cylinder, and an O-ring push plate. The push plate cylinder mounting plate is arranged on the left side of the front end of the material separating substrate. The pushing cylinder is arranged on the front side of the upper end of the push plate cylinder mounting plate. The O-ring push plates are all arranged on the upper end of the telescopic end of the pushing cylinder, so that the O-ring push plate pushes out and drives the O-ring seal into the cross groove opened at the upper end of the fixed connecting plate.
[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows: This integrated equipment for valve stem O-ring assembly and detection has the following advantages:
[0018] 1. When the valve stem in-place detection sensor detects the valve stem, the valve stem feeding vibrating bowl stops feeding. At this time, the external solenoid valve controls the air claw to close, which also drives the valve stem clamping jaw to close. The valve stem clamping jaw clamps the valve stem through the V-shaped groove provided at its upper end. Then, the external solenoid valve controls the moving cylinder to retract, driving the air claw mounting plate and the equipment above to move, moving the valve stem from the left position to the right position. The valve stem is clamped by the air claw, and then the moving cylinder drives the valve stem to move through the air claw. Repeating this way realizes the step-by-step movement of the valve stem, thereby achieving the effect of automatic feeding, replacing the traditional manual picking method, and further improving the assembly efficiency.
[0019] 2. The O-ring grasping finger slews the O-ring around the valve stem. At this time, the external solenoid valve controls the second lifting cylinder to drive the O-ring to move downward away from the push plate, so that the O-ring on the O-ring grasping finger of the push plate is pushed out and sleeved on the valve stem to complete the assembly. The O-ring grasping finger drives the O-ring to move, and then the O-ring is sleeved on the valve stem by the O-ring separating from the push plate O, replacing the traditional manual O-ring assembly method, ensuring the assembly quality, and the assembly results can also be kept consistent, solving the problem of O-ring assembly quality caused by insufficient manual experience in some cases, and further improving the production efficiency. Description of the Drawings
[0020] Figure 1 It is a schematic structural diagram of the present utility model;
[0021] Figure 2 It is a schematic structural diagram of the sealing O-ring grasping mechanism of the present utility model;
[0022] Figure 3 It is a schematic right-side sectional plane structural diagram of the sealing O-ring grasping mechanism of the present utility model;
[0023] Figure 4 It is a schematic structural diagram of the sealing O-ring lifting tooling of the present utility model;
[0024] Figure 5 It is a schematic right-side sectional plane structural diagram of the sealing O-ring lifting tooling of the present utility model;
[0025] Figure 6 Structural schematic diagram of the seal ring assembly tooling for the present utility model;
[0026] Figure 7 Left plane structural schematic diagram of the seal ring detection and installation plate for the present utility model.
[0027] In the figure: 1 valve stem feeding vibrating bowl, 2 sealing O-ring feeding vibrating bowl, 3 sealing O-ring grasping mechanism, 301 mounting leg, 302 slide table cylinder mounting plate, 303 cross-slide table cylinder, 304 lifting cylinder 1, 305 assembly mounting plate, 306 O-ring expanding and forming mechanism, 307 support shaft 1, 308 mounting plate, 309 fixing plate, 310 support shaft 2, 311 O-ring separating push plate, 312 O-ring grasping fingers, 313 lifting cylinder 2, 314 air inlet interface, 4 sealing O-ring lifting tooling, 401 base mounting plate, 402 cylinder, 403 air inlet joint, 404 O-ring pushing cylinder, 405 O-ring feeding lifting platform, 406 floating joint, 407 support column, 408 fixing ring, 409 fixing connecting plate, 410 seal ring separating plate, 411 material distributing base plate, 412 O-ring in-place detection sensor, 413 pushing limit plate, 414 push plate cylinder mounting plate, 415 pushing cylinder, 416 O-ring push plate, 417 seal ring forming push rod, 5 seal ring assembly tooling, 501 mounting base plate, 502 linear guide rail, 503 slider, 504 air gripper mounting plate, 505 air gripper, 506 valve stem gripper, 507 seal ring detection and installation plate, 508 groove type photoelectric sensor, 509 O-ring presence / absence detection trigger piece, 510 valve stem slideway, 511 rejection cylinder, 512 rejection chute, 513 qualified chute, 514 valve stem detection and installation plate, 515 valve stem in-place detection sensor, 516 moving cylinder. Specific embodiments
[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0029] Please refer to Figure 1-7 , this embodiment provides a technical solution: An integrated device for valve stem O-ring assembly and detection, including a valve stem feeding vibrating bowl 1 and a sealing O-ring feeding vibrating bowl 2, and further including a sealing O-ring grasping mechanism 3 and a seal ring assembly tooling 5;
[0030] Sealed O-ring grasping mechanism 3: It includes an assembly mounting plate 305, an O-ring expanding and forming mechanism 306, and O-ring grasping fingers 312. The assembly mounting plate 305 is arranged on the left side of the upper end of the sealed O-ring feeding vibrating bowl 2. The O-ring grasping fingers 312 are arranged on the front side of the lower end of the assembly mounting plate 305. The O-ring expanding and forming mechanism 306 is buffer-mounted at the lower end of the assembly mounting plate 305. The sealed O-ring grasping mechanism 3 also includes mounting legs 301, a slide table cylinder mounting plate 302, a cross-slide table cylinder 303, and a lifting cylinder 304. The mounting legs 301 are respectively arranged on the left side of the upper end of the sealed O-ring feeding vibrating bowl 2. The upper ends of the mounting legs 301 are fixedly connected to the lower end of the slide table cylinder mounting plate 302. The cross-slide table cylinder 303 is arranged on the left side of the upper end of the slide table cylinder mounting plate 302. The lifting cylinder 304 is arranged at the right end of the telescopic end of the cross-slide table cylinder 303. The lower end of the telescopic end of the lifting cylinder 304 is provided with the assembly mounting plate 305. The sealed O-ring grasping mechanism 3 also includes a support shaft 307, a mounting plate 308, a fixing plate 309, a support shaft 310, an O-ring separating push plate 311, a lifting cylinder 313, and an air inlet interface 314. The support shafts 307 are respectively arranged on the front side of the upper end of the assembly mounting plate 305. The upper ends of the support shafts 307 are fixedly connected to the lower end of the mounting plate 308. The lifting cylinders 313 are respectively arranged on the upper end of the mounting plate 308. The air inlet interfaces 314 are respectively arranged at the front ends of the lifting cylinders 313. The lower ends of the telescopic ends of the lifting cylinders 313 are respectively provided with the fixing plates 309. The support shafts 310 are respectively arranged at the lower ends of the fixing plates 309. The support shafts 310 are respectively slidably connected to the sliding holes correspondingly opened on the front side of the upper end of the assembly mounting plate 305. The lower ends of three vertically adjacent support shafts 310 are fixedly connected to the upper end of an O-ring separating push plate 311. The grasping fingers 312 are respectively located inside the vertically adjacent O-ring separating push plates 311. The O-ring grasping fingers 312 hold the valve stem with an O-ring. At this time, the external solenoid valve controls the lifting cylinder 313 to drive the O-ring separating push plate 311 to move downward, so that the O-ring on the O-ring grasping fingers 312 is pushed out and sleeved on the valve stem to complete the assembly. The O-ring grasping fingers 312 drive the O-ring to move, and then the O-ring is sleeved on the valve stem by the O-ring separating push plate 31O, replacing the traditional manual O-ring assembly method. It reduces the labor cost and ensures the assembly quality at the same time, solves the problem of O-ring assembly quality caused by insufficient experience of some workers, and further improves the production efficiency;
[0031] Sealing Ring Assembly Tooling 5: It is arranged at the front end of the Sealed O-ring Feeding Vibratory Bowl 2. The sealing ring assembly tooling 5 includes a mounting base plate 501, a linear guide rail 502, a slider 503, a gripper mounting plate 504, a gripper 505, a valve stem gripper 506, a sealing ring detection mounting plate 507, a groove type photoelectric sensor 508, an O-ring presence detection trigger piece 509, and a moving cylinder 516. The mounting base plate 501 is arranged at the front side above the Sealed O-ring Feeding Vibratory Bowl 2. In the middle of the upper end of the mounting base plate 501, there is a linear guide rail 502. On the left side outside the linear guide rail 502, there is a slidably connected slider 503. At the upper end of the slider 503, there is a gripper mounting plate 504. At the upper end of the gripper mounting plate 504, there is a gripper 505. At the upper end of the gripper 505, there is a valve stem gripper 506. At the right end of the valve stem gripper 506, there is a sealing ring detection mounting plate 507. At the left end of the sealing ring detection mounting plate 507, there are groove type photoelectric sensors 508. The O-ring presence detection trigger pieces 509 are all arranged at one end of the sealing ring detection mounting plate 507 close to the center inside the mounting base plate 501. The moving cylinder 516 is arranged at the right side of the upper end of the mounting base plate 501. The left end of the telescopic end of the moving cylinder 516 is fixedly connected to the right end of the gripper mounting plate 504. The groove type photoelectric sensors 508 are all bidirectionally electrically connected to an external control device. The sealing ring assembly tooling 5 further includes a valve stem slideway 510, a rejection cylinder 511, a rejection chute 512, and a qualified chute 513. The valve stem slideway 510 is arranged at the rear side of the upper end of the mounting base plate 501. At the right side of the front end of the valve stem slideway 510, there is a rejection cylinder 511. At the rear end of the telescopic end of the rejection cylinder 511, there is a rejection chute 512. The qualified chute 513 is arranged at the right side of the rear end. The sealing ring assembly tooling 5 further includes a valve stem detection mounting plate 514 and a valve stem in-place detection sensor 515. The valve stem detection mounting plates 514 are respectively arranged at the left side of the upper end of the valve stem slideway 510. At the upper end of the valve stem detection mounting plates 514, there are valve stem in-place detection sensors 515. The valve stem in-place detection sensors 515 are all bidirectionally electrically connected to an external control device. When the valve stem in-place detection sensor 515 detects the valve stem, the valve stem feeding vibratory bowl 1 stops feeding. At this time, an external solenoid valve controls the gripper 505 to close, which also drives the valve stem gripper 506 to close. The valve stem gripper 506 clamps the valve stem through the V-shaped groove arranged at its upper end. Then, an external solenoid valve controls the moving cylinder 516 to retract, driving the gripper mounting plate 504 and the equipment above to move, moving the valve stem from the left position to the right position. The valve stem is clamped by the gripper 505, and then the moving cylinder 516 drives the valve stem to move through the gripper 505. By repeating this way, the valve stem is moved step by step, thus achieving the effect of automatic feeding, replacing the traditional manual picking method, and further improving the assembly efficiency.
[0032] Wherein: it further includes a sealing O-ring lifting tooling 4, and the sealing O-ring lifting tooling 4 includes a base mounting plate 401, a cylinder 402, an air inlet joint 403, a floating joint 406, a support column 407, a fixing ring 408, a fixing connecting plate 409, a sealing ring separating plate 410, a material separating base plate 411, an O-ring in-place detection sensor 412, a material pushing limit plate 413 and a sealing ring forming push rod 417. The base mounting plate 401 is arranged at the middle part above the sealing O-ring feeding vibrating disk 2. On the left and right sides of the lower end of the base mounting plate 401, cylinders 402 are respectively arranged. Air inlet joints 403 are arranged in the connecting grooves opened on the lower sides of the outer arc surfaces of the cylinders 402. On the upper ends of the telescopic ends of the cylinders 402, floating joints 406 are respectively arranged. On the upper ends of the floating joints 406, sealing ring forming push rods 417 are respectively arranged. The sealing ring forming push rods 417 are respectively located in the avoidance grooves opened on the front sides of the lower ends of the vertically adjacent fixing connecting plates 409. Support columns 407 are respectively arranged at the rear sides of the upper ends of the base mounting plate 401. On the upper ends of the support columns 407, fixing rings 408 are respectively arranged. The upper ends of the fixing rings 408 are fixedly connected to the lower ends of the fixing connecting plates 409. On the front side of the upper end of the fixing connecting plate 409, a sealing ring separating plate 410 is arranged. On the front side of the lower end of the fixing connecting plate 409, a material separating base plate 411 is arranged. At the middle part of the front end of the material separating base plate 411, a material pushing limit plate 413 is arranged. On the left and right sides of the upper end of the material separating base plate 411, O-ring in-place detection sensors 412 are respectively arranged. The O-ring in-place detection sensors 412 are both bidirectionally electrically connected to an external control device. After in place, the external solenoid valve controls the cylinder 402 to drive the floating joint 406 to move upward. The floating joint 406 drives the sealing ring forming push rod 417 to rise, and then the O-ring is sleeved on the sealing ring forming push rod 417. During the rising process, it touches the O-ring expanding and forming mechanism 306. The O-ring expanding and forming mechanism 306 expands the O-ring and keeps the O-ring on the sealing ring forming push rod 417 waiting to be grabbed.
[0033] Wherein: the sealing O-ring lifting tooling 4 further includes an O-ring material pushing cylinder 404 and an O-ring feeding lifting platform 405. The O-ring material pushing cylinders 404 are respectively arranged at the front sides of the upper ends of the base mounting plate 401. The O-ring feeding lifting platforms 405 are respectively arranged at the upper ends of the telescopic ends of the O-ring material pushing cylinders 404. The sealing O-ring feeding vibrating disk 2 feeds materials. The O-ring enters the sealing ring feeding port of the O-ring feeding lifting platform 405. The height and width of the sealing ring feeding port are just enough for one sealing ring. After the sealing ring is in place, the O-ring in-place detection sensor 412 detects the sealing ring. At this time, the O-ring in-place detection sensor 412 transmits the detected data to the external control device in real time. After the material arrives, the external control device controls the cylinder piston of the material pushing cylinder 404 to extend through the external solenoid valve, thereby driving the O-ring to move upward.
[0034] Among them: The sealing O-ring lifting tooling 4 further includes a push plate cylinder mounting plate 414, a pusher cylinder 415, and an O-ring push plate 416. The push plate cylinder mounting plate 414 is arranged on the left side of the front end of the material separation substrate 411. The pusher cylinder 415 is arranged on the front side of the upper end of the push plate cylinder mounting plate 414. The O-ring push plates 416 are all arranged on the upper end of the telescopic end of the pusher cylinder 415. After the O-ring reaches the upper position, the external solenoid valve controls the piston of the pusher cylinder 415 to drive the O-ring push plate 416 to move, so that the O-ring push plate 416 pushes out and drives the O-ring seal into the cross groove opened at the upper end of the fixed connection plate 409.
[0035] The working principle of an integrated device for valve stem O-ring assembly and detection provided by the utility model is as follows: When starting to work, the external solenoid valve controls the telescopic end of the moving cylinder 516 to extend. At this time, the air gripper 505 is in the open state, and the valve stem is fed from the valve stem feeding vibrating disk 1 onto the valve stem slideway 510. When the valve stem in-place detection sensor 515 detects the valve stem, the valve stem feeding vibrating disk 1 stops feeding. At this time, the external solenoid valve controls the air gripper 505 to close, which also drives the valve stem gripper 506 to close. The valve stem gripper 506 clamps the valve stem through the V-shaped groove provided at its upper end. Then, the external solenoid valve controls the moving cylinder 516 to retract, driving the air gripper mounting plate 504 and the upper equipment to move, moving the valve stem from the left position to the right position. At this time, the external solenoid valve controls the air gripper 505 to release, and the external solenoid valve controls the moving cylinder 516 to drive the air gripper 505 to move back to its original position. By repeating this process, the valve stem is moved step by step. After each movement of the valve stem, O-ring assembly can be performed. During the process of loading the O-ring, the cylinder piston of the O-ring pushing cylinder 404 retracts, driving the O-ring feeding lifting platform 405 to the lower position. At this time, the sealed O-ring feeding vibrating disk 2 feeds, and the O-ring enters the sealing ring feeding port of the O-ring feeding lifting platform 405. The height and width of the sealing ring feeding port are just enough for one sealing ring. After the sealing ring is in place, the O-ring in-place detection sensor 412 detects the sealing ring. At this time, the O-ring in-place detection sensor 412 transmits the detected data to the external control device in real time. After the material arrives, the external control device controls the cylinder piston of the pushing cylinder 404 to extend through the external solenoid valve, driving the O-ring to move upward. After the O-ring reaches the upper position, the external solenoid valve controls the piston of the pushing cylinder 415 to drive the O-ring pushing plate 416 to move, so that the O-ring pushing plate 416 pushes out and drives the O-ring seal to the cross groove opened at the upper end of the fixed connecting plate 409. After reaching the position, the external solenoid valve controls the cylinder 402 to drive the floating joint 406 to move upward, and the floating joint 406 drives the sealing ring forming push rod 417 to rise, and the O-ring will be sleeved on the sealing ring forming push rod 417. During the rising process, it encounters the O-ring expanding and forming mechanism 306, and the O-ring expanding and forming mechanism 306 expands the O-ring and keeps the O-ring on the sealing ring forming push rod 417 waiting to be grabbed. The external solenoid valve controls the transverse sliding table cylinder 303 to drive the lifting cylinder 1 304 to move backward, and then the external solenoid valve controls the lifting cylinder 1 304 to drive the assembly mounting plate 305 to move downward, and the assembly mounting plate 305 drives the O-ring grasping finger 312 to move downward, and grabs the O-ring sleeved outside the sealing ring forming push rod 417 through the O-ring grasping finger 312. After grabbing the sealing ring, the external solenoid valve controls the lifting cylinder 1 304 to move upward to reset, and then controls the transverse sliding table cylinder 303 to drive the O-ring grasping finger 312 to move forward to reset through the external solenoid valve, so that the O-ring moves above the valve stem to be assembled. Then, the external solenoid valve controls the lifting cylinder 1 304 to drive the assembly mounting plate 305 to move downward.The assembly mounting plate 305 drives the assembly mounting plate 305 to move downward, and then drives the O-ring grasping finger 312 to move downward through the assembly mounting plate 305. The O-ring grasping finger 312 sleeves the valve stem through the O-ring. At this time, the external solenoid valve controls the lifting cylinder two 313 to drive the O-ring to disengage from the push plate 311 and move downward, so that the O-ring on the O-ring grasping finger 312 is pushed out and sleeved on the valve stem to complete the assembly. By adjusting the installation height of the O-ring grasping finger 312, the different installation heights of the two O-ring seals on the valve stem can be realized. After the assembly is completed, the O-ring presence / absence detection trigger piece 509 detects whether there is an O-ring. When there is no O-ring, the insertion depth is deeper, and when there is an O-ring, the insertion depth is shallower. After the processing is completed, if the detection is qualified, the material is directly pushed to the qualified material channel. If it is unqualified, the rejection cylinder 511 drives the rejection material channel 512 to extend, and the unqualified material is rejected into the unqualified material channel.
[0036] It should be noted that the O-ring in-place detection sensor 412 disclosed in the above embodiments can be selected as BGS-LS71-2L, the groove-type photoelectric sensor 508 can be selected as KGS-19-2L, and the valve stem in-place detection sensor 515 can be selected as KGS-19LG. The external control device controls the O-ring in-place detection sensor 412, the groove-type photoelectric sensor 508, and the valve stem in-place detection sensor 515 to work using the methods commonly used in the prior art.
[0037] The above are only the embodiments of the present invention, and do not limit the patent scope of the present invention accordingly. Any equivalent structure or equivalent process transformation made by using the content of the specification and drawings of the present invention, or directly or indirectly applied to other related technical fields, shall be included in the patent protection scope of the present invention by the same token.
Claims
1. An integrated valve stem O-ring assembly and detection device, comprising a valve stem feed vibration plate (1) and a sealing O-ring feed vibration plate (2), characterized in that: It also includes a sealing O-ring grabbing mechanism (3) and a sealing ring assembly tool (5); The sealing O-ring grabbing mechanism (3) comprises an assembly mounting plate (305), an O-ring expanding and forming mechanism (306) and an O-ring grabbing finger (312), wherein the assembly mounting plate (305) is arranged on the left side of the upper end of the sealing O-ring feeding vibration plate (2), the front side of the lower end of the assembly mounting plate (305) is provided with an O-ring grabbing finger (312), and the buffer at the lower end of the assembly mounting plate (305) is provided with an O-ring expanding and forming mechanism (306); Sealing ring assembly tool (5): It is arranged at the front end of the sealing O-ring feeding vibration plate (2).
2. The integrated valve stem O-ring assembly and detection device according to claim 1, characterized in that: The sealing O-ring grabbing mechanism (3) also includes mounting legs (301), a slide cylinder mounting plate (302), a transverse slide cylinder (303) and a lifting cylinder (304). The mounting legs (301) are respectively arranged on the left side of the upper end of the sealing O-ring feeding vibration plate (2). The upper ends of the mounting legs (301) are fixedly connected to the lower end of the slide cylinder mounting plate (302). The transverse slide cylinder (303) is arranged on the left side of the upper end of the slide cylinder mounting plate (302). The lifting cylinder (304) is arranged on the right end of the telescopic end of the transverse slide cylinder (303). The lower end of the telescopic end of the lifting cylinder (304) is provided with an assembly mounting plate (305).
3. The integrated valve stem O-ring assembly and detection device according to claim 2, characterized in that: The sealing O-ring grabbing mechanism (3) further comprises a support shaft 1 (307), a mounting plate (308), a fixing plate (309), a support shaft 2 (310), an O-ring detaching push plate (311), a lifting cylinder 2 (313) and an air inlet interface (314), wherein the support shaft 1 (307) is respectively arranged at the front side of the upper end of the mounting plate (305), the upper end of the support shaft 1 (307) is fixedly connected to the lower end of the mounting plate (308), the upper end of the mounting plate (308) is respectively provided with a lifting cylinder 2 (313), and the lifting cylinder 2 (313) The front ends of the lifting cylinders (313) are provided with air inlet interfaces (314), the lower ends of the telescopic ends of the lifting cylinders (313) are provided with fixing plates (309), the lower ends of the fixing plates (309) are provided with supporting shafts (310), the supporting shafts (310) are slidably connected with the corresponding sliding holes opened on the front sides of the upper ends of the assembly mounting plates (305), the lower ends of the three vertically adjacent supporting shafts (310) are fixedly connected with the upper ends of an O-ring detachment push plate (311), and the grabbing fingers (312) are respectively located inside the vertically adjacent O-ring detachment push plates (311).
4. The integrated valve stem O-ring assembly and detection device according to claim 1, characterized in that: The sealing ring assembly tool (5) comprises a mounting base plate (501), a linear guide rail (502), a slider (503), an air gripper mounting plate (504), an air gripper (505), a valve stem clamp (506), a sealing ring detection mounting plate (507), a groove-type photoelectric sensor (508), an O-ring presence detection trigger plate (509) and a movable cylinder (516), wherein the mounting base plate (501) is arranged at the front side of the upper end of the sealing O-ring feeding vibration plate (2), a linear guide rail (502) is arranged in the middle of the upper end of the mounting base plate (501), a slider (503) is slidably connected to the left side of the outer side of the linear guide rail (502), an air gripper mounting plate (504) is arranged at the upper end of the slider (503), and the air gripper mounting plate (504) is arranged at the upper end of the slider (503). An air gripper (505) is arranged at the upper end of the air gripper (505), a valve stem clamp (506) is arranged at the upper end of the air gripper (505), a sealing ring detection mounting plate (507) is arranged at the right end of the valve stem clamp (506), a slot-type photoelectric sensor (508) is arranged at the left end of the sealing ring detection mounting plate (507), an O-ring presence detection trigger plate (509) is arranged at one end of the sealing ring detection mounting plate (507) close to the inner center of the mounting base plate (501), a movable cylinder (516) is arranged on the right side of the upper end of the mounting base plate (501), the left end of the telescopic end of the movable cylinder (516) is fixedly connected to the right end of the air gripper mounting plate (504), and the slot-type photoelectric sensor (508) is bidirectionally electrically connected to an external control device.
5. The integrated valve stem O-ring assembly and detection device according to claim 4, characterized in that: The sealing ring assembly tool (5) also includes a valve stem slide (510), a rejection cylinder (511), a rejection channel (512) and a qualified channel (513), wherein the valve stem slide (510) is arranged on the rear side of the upper end of the mounting base plate (501), a rejection cylinder (511) is arranged on the right side of the front end of the valve stem slide (510), a rejection channel (512) is arranged on the rear end of the telescopic end of the rejection cylinder (511), and the qualified channel (513) is arranged on the right side of the rear end.
6. The integrated valve stem O-ring assembly and detection device according to claim 5, characterized in that: The sealing ring assembly tool (5) also includes a valve stem detection mounting plate (514) and a valve stem position detection sensor (515). The valve stem detection mounting plate (514) is respectively arranged on the left side of the upper end of the valve stem slideway (510). The upper end of the valve stem detection mounting plate (514) is provided with a valve stem position detection sensor (515). The valve stem position detection sensor (515) is bidirectionally electrically connected to an external control device.
7. The integrated valve stem O-ring assembly and detection device according to claim 1, characterized in that: The invention also comprises a sealing O-ring lifting tool (4), wherein the sealing O-ring lifting tool (4) comprises a basic mounting plate (401), a cylinder (402), an air inlet joint (403), a floating joint (406), a support column (407), a fixing ring (408), a fixing connecting plate (409), a sealing ring detaching plate (410), a material dividing base plate (411), an O-ring in-position detection sensor (412), a material pushing limit plate (413) and a sealing ring forming push rod (417). The basic mounting plate (401) is arranged at the middle part of the upper end of the sealing O-ring feeding vibration plate (2), the cylinders (402) are arranged on the left and right sides of the lower end of the basic mounting plate (401), the air inlet joint (403) is arranged in the connecting groove opened on the lower side of the outer arc surface of the cylinder (402), the upper end of the telescopic end of the cylinder (402) is provided with a floating joint (406), and the upper end of the floating joint (406) is provided with a plurality of connecting grooves. The ends are provided with sealing ring forming push rods (417), which are respectively located in avoidance grooves opened on the front sides of the lower ends of the vertically adjacent fixed connecting plates (409). The support columns (407) are respectively arranged on the rear sides of the upper ends of the base mounting plates (401). The upper ends of the support columns (407) are provided with fixing rings (408), and the upper ends of the fixing rings (408) are fixedly connected to the lower ends of the fixed connecting plates (409). A sealing ring detachment plate (410) is arranged on the front side of the upper ends of the fixed connecting plates (409). A material dividing substrate (411) is arranged on the front side of the lower ends of the fixed connecting plates (409). A material pushing limit plate (413) is arranged in the middle of the front end of the material dividing substrate (411). O-ring in-place detection sensors (412) are respectively arranged on the left and right sides of the upper ends of the material dividing substrate (411), and the O-ring in-place detection sensors (412) are bidirectionally electrically connected to external control equipment.
8. The integrated valve stem O-ring assembly and detection device according to claim 7, characterized in that: The sealing O-ring lifting tool (4) also includes an O-ring pushing cylinder (404) and an O-ring feeding lifting platform (405), wherein the O-ring pushing cylinder (404) is arranged at the front side of the upper end of the base mounting plate (401), and the O-ring feeding lifting platform (405) is arranged at the upper end of the telescopic end of the O-ring pushing cylinder (404).
9. The integrated valve stem O-ring assembly and detection device according to claim 7, characterized in that: The sealing O-ring lifting tool (4) also includes a push plate cylinder mounting plate (414), a material pushing cylinder (415) and an O-ring push plate (416), wherein the push plate cylinder mounting plate (414) is arranged on the left side of the front end of the material dividing base plate (411), the material pushing cylinder (415) is arranged on the front side of the upper end of the push plate cylinder mounting plate (414), and the O-ring push plate (416) is arranged on the upper end of the telescopic end of the push plate cylinder (415).
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High-adaptability sealing ring mounting equipment and application thereof in electromagnetic valve assembly
CN120839478A