Automatic deburring equipment for aluminum profile products

By designing an automatic deburring device, the burr on the cutting surface of the aluminum profile is efficiently removed by using electric push rods and burr grinding mechanisms, the problem of safety risks of burrs after cutting of aluminum profile products is solved.

CN223029292UActive Publication Date: 2025-06-27GUANGXI XINCHANG PRECISION IND CO LTD
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Patent Information

Application Number
CN202422181065.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-06
Publication Date
2025-06-27
Estimated Expiration
2034-09-06

AI Technical Summary

Technical Problem

There are convex burrs after cutting of aluminum profile products. Unremoved burrs are likely to cause harm to personnel during handling, storage and use, and pose safety risks.

Method used

An automatic deburring equipment for aluminum profile products is designed. The burring grinding mechanism is driven by an electric push rod to penetrate between the cutting surfaces of the strip aluminum profile. The rotation of the polishing layer plate and the magnetic absorption of the electromagnetic block are used to efficiently remove burrs on the cutting surface.

Benefits of technology

Effectively remove burrs on the cutting surface of aluminum profiles, improve product safety and avoid damage to personnel during handling, storage and use.

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Abstract

The utility model discloses automatic deburring equipment for aluminum profile products, which belongs to the field of deburring equipment and comprises a processing equipment base, a side vertical plate is fixedly connected to the left side of the upper end of the processing equipment base, an electric push rod is fixedly connected to the right end of the side vertical plate, and the output end of the electric push rod is fixedly connected with a transverse rod. A burr grinding mechanism is connected to the right end of the connecting transverse rod, a bottom open groove is formed in the upper end of the machining equipment base, the burr grinding mechanism comprises a rotating connecting piece, the rotating connecting piece is connected with the connecting transverse rod, and side circular plates are symmetrically and rotationally connected to the front end and the rear end of the rotating connecting piece; according to the scheme, the burr grinding mechanism penetrates through the cutting faces of the strip-shaped aluminum profiles, protruding burrs on the cutting faces of the strip-shaped aluminum profiles are directly subjected to grinding pretreatment after the strip-shaped aluminum profiles are cut, and the safety risk that in the carrying, storing and using processes of the strip-shaped aluminum profiles without burrs being removed, personnel are prone to being hurt is avoided.
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Description

Technical Field

[0001] The utility model relates to the field of deburring equipment, and more specifically, to an automatic deburring device for aluminum profile products. Background Art

[0002] Aluminum profiles are long materials with a specific cross-sectional shape made from aluminum as the main raw material through processes such as melting and casting, and extrusion. As an important engineering material, aluminum profiles have the advantages of light weight, corrosion resistance, high strength, and good workability, and have broad application prospects in various fields.

[0003] After the aluminum profile products are cut, there are protruding burrs on their cutting surfaces. During the handling, storage, and use of the aluminum profiles without removing the burrs, it is easy to cause harm to personnel. The burrs may scratch the skin, pierce the clothes, etc., bringing safety risks to the operators. Therefore, it is necessary to design an automatic deburring device for aluminum profile products with a post-cutting pretreatment function to solve the above problems. Summary of the Utility Model

[0004] 1. Technical Problems to be Solved

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide an automatic deburring device for aluminum profile products. In this solution, the burr grinding mechanism penetrates between the cutting surfaces of the strip-shaped aluminum profiles, and directly processes and grinds the protruding burrs on the cutting surfaces of the strip-shaped aluminum profiles after they are cut, avoiding the safety risks that the strip-shaped aluminum profiles without removing the burrs are easy to cause harm to personnel during the handling, storage, and use processes.

[0006] 2. Technical Solutions

[0007] To solve the above problems, the utility model adopts the following technical solutions.

[0008] An automatic deburring device for aluminum profile products, comprising a processing equipment base. On the left side of the upper end of the processing equipment base, there is a side vertical plate fixedly connected. On the right end of the side vertical plate, there is an electric push rod fixedly connected. The output end of the electric push rod is fixedly connected to a cross bar. The right end of the connecting cross bar is connected to a burr grinding mechanism. At the upper end of the processing equipment base, there is a bottom slot opened. The burr grinding mechanism includes a rotating connecting piece, which is interconnected with the connecting cross bar. At the front and rear ends of the rotating connecting piece, there are side circular plates symmetrically rotatably connected. At one end of the two side circular plates away from each other, there is an annular electric guide rail fixedly connected. The output end of the annular electric guide rail is fixedly connected to a grinding layer circular plate. In the middle of the inner end of the processing equipment base, there is a dust suction pipe orifice directly below the bottom slot fixedly connected. The dust suction pipe orifice is externally connected to a suction pump. The lower end of the dust suction pipe orifice is threadedly connected to an installation pipe orifice. The lower end of the installation pipe orifice is fixedly connected to a dust collection cloth bag. The left end of the installation pipe orifice is slidably connected to an inner push baffle. The inner push baffle extends to the inside of the installation pipe orifice and is engaged with it. The inner side of the inner push baffle is fixedly connected to a sealing outer ring. The inner push baffle is in contact with the inner wall of the installation pipe orifice. On the lower inner wall of the processing equipment base, there is a pair of elastic members fixedly connected. The upper ends of the two elastic members are fixedly connected to a load-bearing follower plate. In the middle of the lower inner wall of the processing equipment base, there is a contact sensor fixedly connected. The contact sensor cooperates with the load-bearing follower plate. On the upper end of the processing equipment base, there is a dust-proof outer cover fixedly connected.

[0009] Further, on the right side of the ends of the two side circular plates close to each other, there is a spring fixedly connected. The burr grinding mechanism extends into the bottom slot.

[0010] Further, on the right side of the ends of the two side circular plates close to each other, there are electromagnetic blocks symmetrically fixedly connected. The grinding mechanism undergoes lateral displacement in the bottom slot.

[0011] Further, between the two electromagnetic blocks, there is a magnetic connection. Both of the two electromagnetic blocks are externally connected to a control terminal.

[0012] Further, on the lower inner wall of the processing equipment base, there is a strip-shaped aluminum profile placed. At the right end of the bottom slot, there is an electric cutting knife installed.

[0013] Further, the electric cutting knife is externally connected to an electric push rod. The electric cutting knife cooperates with the strip-shaped aluminum profile.

[0014] Further, on the lower inner wall of the processing equipment base, there are extrusion limiting strips symmetrically installed. The two extrusion limiting strips are respectively located directly above the strip-shaped aluminum profile.

[0015] 3. Beneficial effects

[0016] Compared with the prior art, the advantages of the present utility model are as follows:

[0017] (1) In this solution, the burr grinding mechanism is pushed into the bottom groove by an electric push rod, so that the burr grinding mechanism penetrates between the cutting surfaces of the strip-shaped aluminum profiles. Then, the two grinding layer circular plates outside the rear circular plate come into contact with the burr surface to play a frictional role. At the same time, the annular electric guide rail between the side circular plate and the grinding layer circular plate can drive the grinding layer circular plate to rotate, making the grinding efficiency of the burr protrusions higher. After the strip-shaped aluminum profile is cut, the protruding burrs on its cutting surface are directly processed and ground pre-treatment to avoid the safety risk that the strip-shaped aluminum profile without burrs removed is likely to cause harm to personnel during handling, storage, and use.

[0018] (2) During the cutting process, the floating dust and debris generated are first blocked by the dust-proof outer cover. While blocking, a suction pump is set in the inner cavity of the processing equipment base, and the debris generated during grinding and cutting is adsorbed through the dust suction pipe opening. The adsorbed debris is collected and stored in the dust collection cloth bag. During the process of the dust collection cloth bag gradually adsorbing debris, the load-bearing follower plate can be gradually pressed down according to the weight of the dust collection cloth bag. The load-bearing follower plate and the contact sensor come into contact with each other, reminding the staff to come and remove the dust collection cloth bag and pour out the filler inside to ensure the normal storage of the dust collection cloth bag.

[0019] (3) At the same time, when the installation pipe opening is removed from the dust suction pipe opening, the installation pipe opening may generate vibration force, which may cause some of the stored debris in the dust collection cloth bag to be shaken out. Therefore, before removing the installation pipe opening, the inner push baffle can be pushed inward. After being pushed inward, the inner push baffle blocks the opening position of the installation pipe opening, and fits tightly with the inner side wall of the installation pipe opening to prevent the stored debris in the dust collection cloth bag from being shaken out during the removal process.

[0020] (4) When the two side circular plates in the burr grinding mechanism penetrate to the cutting surface of the strip-shaped aluminum profile, the two electromagnetic blocks can be energized to magnetically attract, so that the side of the burr grinding mechanism close to the strip-shaped aluminum profile is a sharp triangular surface, making it more smooth for the burr grinding mechanism to insert into the cutting surface of the strip-shaped aluminum profile. After the burr grinding mechanism moves to the cutting surface of the strip-shaped aluminum profile, the two processing equipment bases can be powered off. After power off, the two side circular plates rebound through springs, and the two side circular plates return to the horizontal state again, making them fit with the cutting surface, thus ensuring the grinding efficiency of the protruding burrs of the strip-shaped aluminum profile. Brief Description of the Drawings

[0021] Figure 1 is the axonometric structure schematic diagram of the processing equipment base of the present utility model;

[0022] Figure 2 is of the present utility model Figure 1 partial truncated enlarged structure schematic diagram of the processing equipment base in it;

[0023] Figure 3Axonometric structural schematic diagram of the burr grinding mechanism of the present utility model;

[0024] Figure 4 Of the present utility model Figure 3 Partial truncated enlarged structural schematic diagram of the burr grinding mechanism in;

[0025] Figure 5 Of the present utility model Figure 1 Front view sectional structural schematic diagram of the base of the processing equipment in.

[0026] Explanation of the reference numerals in the figure:

[0027] 1. Base of the processing equipment; 2. Side vertical plate; 3. Electric push rod; 4. Burr grinding mechanism; 5. Bottom slot; 6. Extrusion limiting strip; 7. Connecting cross bar; 8. Rotating connecting piece; 9. Side circular plate; 10. Spring; 11. Electromagnetic block; 12. Grinding layer circular plate; 13. Electric cutting knife; 14. Strip-shaped aluminum profile; 15. Dust-proof outer cover; 16. Dust suction pipe orifice; 17. Installation pipe orifice; 18. Inner push baffle; 19. Sealing outer ring; 20. Dust collection cloth bag; 22. Elastic member; 23. Load-bearing follower plate; 24. Contact inductor. Specific embodiments

[0028] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0029] In the description of the present utility model, it should be noted that the orientation or positional relationship indicated by the terms "upper", "lower", "inner", "outer", "top / bottom end", etc. is based on the orientation or positional relationship shown in the accompanying drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be construed as a limitation of the present utility model. In addition, the terms "first" and "second" are only used for descriptive purposes and cannot be construed as indicating or implying relative importance.

[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, terms such as "installation", "provided with", "sheathed / connected", "connection", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.

[0031] Embodiment:

[0032] Please refer to Figures 1-5 , an automatic deburring device for aluminum profile products, including a processing equipment base 1. On the upper left side of the processing equipment base 1, a side vertical plate 2 is fixedly connected. On the right end of the side vertical plate 2, an electric push rod 3 is fixedly connected. The output end of the electric push rod 3 is fixedly connected to a cross bar 7. The right end of the connecting cross bar 7 is connected to a burr grinding mechanism 4. A bottom slot 5 is opened on the upper end of the processing equipment base 1. The burr grinding mechanism 4 includes a rotating connecting piece 8, and the rotating connecting piece 8 is connected to the cross bar 7. On the front and rear ends of the rotating connecting piece 8, side circular plates 9 are symmetrically and rotatably connected. On the ends of the two side circular plates 9 away from each other, annular electric guides are fixedly connected. The output end of the annular electric guide is fixedly connected to a grinding layer circular plate 12. In the middle of the inner end of the processing equipment base 1, a dust suction pipe orifice 16 directly below the bottom slot 5 is fixedly connected. The dust suction pipe orifice 16 is externally connected to a suction pump. The lower end of the dust suction pipe orifice 16 is threadedly connected to an installation pipe orifice 17. The lower end of the installation pipe orifice 17 is fixedly connected to a dust collection cloth bag 20. The left end of the installation pipe orifice 17 is slidably connected to an inner push baffle 18. The inner push baffle 18 extends to the inside of the installation pipe orifice 17 and is engaged with it. A sealing outer ring 19 is fixedly connected to the inner side of the inner push baffle 18. The inner push baffle 18 is in contact with the inner side wall of the installation pipe orifice 17. A pair of elastic members 22 are fixedly connected to the lower inner wall of the processing equipment base 1. The upper ends of the two elastic members 22 are fixedly connected to a load-bearing follower plate 23. A contact sensor 24 is fixedly connected to the middle of the lower inner wall of the processing equipment base 1. The contact sensor 24 cooperates with the load-bearing follower plate 23. A dust-proof outer cover 15 is fixedly connected to the upper end of the processing equipment base 1.

[0033] Please refer to Figures 1-4, on the right side of the closer ends of the two side circular plates 9, a spring 10 is fixedly connected. The burr grinding mechanism 4 extends into the bottom slot 5. On the right side of the closer ends of the two side circular plates 9, electromagnetic blocks 11 are symmetrically and fixedly connected. The grinding mechanism 4 makes a horizontal displacement in the bottom slot 5. The two electromagnetic blocks 11 are magnetically connected. Both of the two electromagnetic blocks 11 are externally connected to a control terminal. A strip-shaped aluminum profile 14 is placed on the lower inner wall of the processing equipment base 1. An electric cutting knife 13 is installed at the right end of the bottom slot 5. The electric cutting knife 13 is externally connected to an electric push rod. The electric cutting knife 13 cooperates with the strip-shaped aluminum profile 14. Extrusion limiting strips 6 are symmetrically installed on the lower inner wall of the processing equipment base 1. The two extrusion limiting strips 6 are respectively located directly above the strip-shaped aluminum profile 14.

[0034] Please refer to Figures 1-5 , in this solution, the strip-shaped aluminum profile 14 is placed under the two extrusion limiting strips 6 and pressed, and the strip-shaped aluminum profile 14 is cut by the electric cutting knife 13. After cutting, a burr surface is generated on the cutting surface of the strip-shaped aluminum profile 14. The electric push rod 3 can push the burr grinding mechanism 4 into the bottom slot 5, so that the burr grinding mechanism 4 penetrates between the cutting surfaces of the strip-shaped aluminum profile 14. Then, the two grinding layer circular plates 12 outside the side circular plate 9 come into contact with the burr surface to play a frictional role. At the same time, the annular electric guide rail between the side circular plate 9 and the grinding layer circular plate 12 can drive the grinding layer circular plate 12 to rotate. After the grinding layer circular plate 12 rotates, the friction force between it and the cutting surface of the strip-shaped aluminum profile 14 can be increased, making the grinding efficiency of the burr protrusions higher. And when the two side circular plates 9 in the burr grinding mechanism 4 penetrate to the cutting surface of the strip-shaped aluminum profile 14, the two electromagnetic blocks 11 can be energized and magnetically attracted, so that the side of the burr grinding mechanism 4 close to the strip-shaped aluminum profile 14 is a sharp triangular surface, and then the burr grinding mechanism 4 can be inserted into the cutting surface of the strip-shaped aluminum profile 14 more smoothly.

[0035] During the cutting process, the floating dust and debris generated are first blocked by the dust-proof outer cover 15. While blocking, a suction pump is arranged in the inner cavity of the processing equipment base 1, and the debris generated during grinding and cutting is adsorbed through the dust suction pipe orifice 16. The adsorbed debris is collected and stored in the dust collection cloth bag 20. During the process of the dust collection cloth bag 20 gradually adsorbing debris, the load-bearing follower plate 23 can be gradually pressed down according to the weight of the dust collection cloth bag 20. While being pressed down, the two elastic members 22 are gradually compressed. After the storage in the dust collection cloth bag 20 is full, the load-bearing follower plate 23 and the contact inductor 24 come into contact with each other. After the strip-shaped aluminum profile 14 receives the contact force, relevant signals can be sent to the external control terminal to remind the staff to come and remove the dust collection cloth bag 20 and pour out the filler inside, so as to ensure the normal material storage of the dust collection cloth bag 20. At the same time, when the installation pipe orifice 17 is removed from the dust suction pipe orifice 16, the installation pipe orifice 17 may generate vibration force, which may cause partial stored debris in the dust collection cloth bag 20 to be shaken out. Therefore, before removing the installation pipe orifice 17, the inner push baffle 18 can be pushed in. After being pushed in, the inner push baffle 18 blocks the opening position of the installation pipe orifice 17, and cooperates with the inner push baffle 18 to closely fit the inner side wall of the installation pipe orifice 17, avoiding the stored debris in the dust collection cloth bag 20 from being shaken out during the removal process.

[0036] Moreover, after the burr grinding mechanism 4 moves to the cutting surface of the strip-shaped aluminum profile 14, the power supply of the two processing equipment bases 1 can be cut off. After the power is cut off, the two side circular plates 9 rebound through the springs 10, so that the two side circular plates 9 return to the horizontal state again and are in a fitting state with the cutting surface, thereby ensuring the burr grinding efficiency of the protruding burrs of the strip-shaped aluminum profile 14. After the strip-shaped aluminum profile 14 is cut, the protruding burrs on its cutting surface are directly processed and pre-ground to avoid the safety risk that the strip-shaped aluminum profile 14 without burrs removed is likely to cause harm to personnel during handling, storage and use.

[0037] The above is only the preferred specific embodiment of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution and its improvement concept of the present invention, makes equivalent substitutions or changes, and all should be covered by the protection scope of the present invention.

Claims

1. An automatic deburring device for aluminum profile products, comprising a processing device base (1), characterized in that: The left side of the upper end of the processing equipment base (1) is fixedly connected to a side vertical plate (2), the right end of the side vertical plate (2) is fixedly connected to an electric push rod (3), the output end of the electric push rod (3) is fixedly connected to a cross bar (7), the right end of the connecting cross bar (7) is connected to a burr grinding mechanism (4), the upper end of the processing equipment base (1) is provided with a bottom slot (5), the burr grinding mechanism (4) comprises a rotating connecting member (8), the rotating connecting member (8) and the connecting cross bar (7) are mutually connected, the front and rear ends of the rotating connecting member (8) are symmetrically connected to side circular plates (9), the ends of the two side circular plates (9) that are away from each other are fixedly connected to an annular electric guide rail, the output end of the annular electric guide rail is fixedly connected to a grinding layer circular plate (12), the middle part of the inner end of the processing equipment base (1) is fixedly connected to a dust suction pipe opening (16) directly below the bottom slot (5), and the dust suction pipe opening (16) is externally connected to a suction pump The lower end of the dust suction pipe mouth (16) is threadedly connected to the installation pipe mouth (17), the lower end of the installation pipe mouth (17) is fixedly connected to the dust collecting bag (20), the left end of the installation pipe mouth (17) is slidably connected to the inner push baffle (18), the inner push baffle (18) extends to the inner side of the installation pipe mouth (17) and is engaged therewith, the inner side of the inner push baffle (18) is fixedly connected to the outer sealing ring (19), the inner push baffle (18) and the installation pipe mouth (17) are connected to each other. 7) The inner walls are in contact with each other, a pair of elastic members (22) are fixedly connected to the lower inner wall of the processing equipment base (1), and a load-bearing follower plate (23) is fixedly connected to the upper ends of the two elastic members (22). A contact sensor (24) is fixedly connected to the middle of the lower inner wall of the processing equipment base (1), and the contact sensor (24) cooperates with the load-bearing follower plate (23). A dustproof cover (15) is fixedly connected to the upper end of the processing equipment base (1).

2. The automatic deburring equipment for aluminum profile products according to claim 1 is characterized in that: A spring (10) is fixedly connected to the right side of one end of the two side circular plates (9) that are close to each other, and the burr grinding mechanism (4) extends into the bottom slot (5).

3. The automatic deburring equipment for aluminum profile products according to claim 1 is characterized in that: An electromagnetic block (11) is symmetrically fixedly connected to the right side of one end of the two side circular plates (9) close to each other, and the burr grinding mechanism (4) is laterally displaced in the bottom slot (5).

4. The automatic deburring equipment for aluminum profile products according to claim 3 is characterized in that: The two electromagnetic blocks (11) are magnetically connected, and both of the two electromagnetic blocks (11) are externally connected to a control terminal.

5. The automatic deburring equipment for aluminum profile products according to claim 1 is characterized in that: A strip of aluminum profile (14) is placed on the lower inner wall of the processing equipment base (1), and an electric cutting knife (13) is installed at the right end of the bottom slot (5).

6. The automatic deburring equipment for aluminum profile products according to claim 5, characterized in that: The electric cutting knife (13) is externally connected to an electric push rod, and the electric cutting knife (13) cooperates with the strip-shaped aluminum profile (14).

7. The automatic deburring equipment for aluminum profile products according to claim 5, characterized in that: Extrusion limiting strips (6) are symmetrically mounted on the lower inner wall of the processing equipment base (1), and the two extrusion limiting strips (6) are respectively located directly above the strip-shaped aluminum profile (14).

Citation Information

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