Trimming device for processing polyethylene composite pipe
By designing a trimming mechanism including trimming components, drive components and rotating components, the problem of burrs generated when processing polyethylene composite pipe ends is solved, efficient trimming and burrs are achieved on the end face of the composite pipe, and the appearance quality and safety of the product are improved.
Patent Information
- Application Number
- CN202422192951.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-09
AI Technical Summary
The existing trimming device for processing polyethylene composite pipes is prone to burrs when dealing with the ends of the composite pipes, which affects the appearance quality of the product and may cause potential hidden dangers to subsequent use.
A trimming device including a base, a clamping mechanism, a mounting base and a trimming mechanism is designed. The trimming mechanism consists of a dressing component, a drive component and a rotating component. Through the cooperation of I-shaped sliders, right-angle grinding blocks and grinding blocks, the trimming of the end surface and surface of the composite pipe is achieved, and the rough edges are trimmed simultaneously.
It effectively solves the problem of burrs during the trimming process of composite pipe ends, improves the appearance quality of the product, and enhances the safety and reliability during use.
Smart Images

Figure CN223029310U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of polyethylene composite pipes, and particularly relates to a trimming device for processing polyethylene composite pipes. Background Technique
[0002] A polyethylene composite pipe refers to a pipe formed by using two different density polyethylene resins, simultaneously plasticizing and melting them with two extruders respectively, and then simultaneously extruding the molten materials into a mold capable of forming a composite pipe. The formed pipe is a polyethylene composite pipe. This composite pipe can be extruded and compounded with various plastics. The pipe formed by compounding high-density polyethylene and low-density polyethylene materials has the characteristics of both raw materials, and its pressure resistance and corrosion resistance are better than those of ordinary polyethylene pipes. In industrial and mining enterprises, this composite pipe can be used to replace steel pipes for the transportation of corrosive media such as oil and gas or for mine ventilation pipelines, etc.
[0003] According to the patent named: A trimming device for processing polyethylene composite pipes (patent publication number: CN210731981U, patent publication date: June 12, 2020), it includes a support platform and legs. The legs are fixed at the bottom of the support platform. One side of the top surface of the support platform is fixed with a support frame. The clamping mechanism includes a support plate. The support plate is fixed on one side of a disc. A spring is sleeved on the outer wall of the first round rod. The spring is located between the clamping plate and the first support plate. A support device is installed on one side of the first servo motor. A chute is provided inside the support platform on one side of the support device. A T-shaped slider is screwed on the outer wall of the second threaded rod. A second servo motor is installed on the top surface of the T-shaped slider. The end of the output shaft of the second servo motor is fixed with a grinding disc through a coupling. When this utility model is in use, it is convenient to trim the edge of the end of the polyethylene composite pipe, which can facilitate the connection and installation of the polyethylene composite pipe, making the connection more convenient.
[0004] Based on the above existing technology, the currently existing trimming devices for processing polyethylene composite pipes still have the following problems. When the existing trimming devices for processing polyethylene composite pipes are used to process the end of the composite pipe to achieve a flat effect, burrs often occur on the edge of the end, which undoubtedly affects the appearance quality of the product and may even cause potential hidden dangers in the subsequent use process. Therefore, the utility model provides a trimming device for processing polyethylene composite pipes. Content of the Utility Model
[0005] In view of the deficiencies of the prior art, the present utility model provides a trimming device for processing polyethylene composite pipes, and solves the following problems existing in the existing trimming device for processing polyethylene composite pipes. When processing the end of the composite pipe to achieve a flat effect, burrs often occur at the edge of the end, which undoubtedly affects the appearance quality of the product and may even cause potential hazards in the subsequent use process.
[0006] To achieve the above objectives, the present utility model is realized through the following technical solutions: A trimming device for processing polyethylene composite pipes, including a base, a clamping mechanism is arranged on the top of the base, a mounting seat is fixedly installed on the top of the base, and a trimming mechanism is arranged on the front side of the mounting seat for trimming the burrs generated at the end synchronously when trimming the end. The trimming mechanism includes:
[0007] A trimming component, arranged on the front side of the mounting seat, including a top seat, four I-shaped grooves are opened inside the top seat, I-shaped sliders are slidably installed inside the I-shaped grooves in a matching manner, a right-angle grinding block is fixedly installed on the front side of the I-shaped slider, and a grinding block is fixedly installed on the inner side of the right-angle grinding block;
[0008] A driving component, arranged on the rear side of the trimming component and used to make the trimming component operate;
[0009] A rotating component, arranged on the rear side of the driving component and used to make the driving component and the trimming component rotate.
[0010] Preferably, the rotating component includes a driving motor fixedly installed on the back of the mounting seat, and a motor shaft is rotatably installed at the output end of the driving motor.
[0011] Preferably, the driving component includes a base fixedly installed at one end of the motor shaft, a rotating shaft is rotatably installed inside the cavity of the base, a scroll disk is fixedly installed at one end of the rotating shaft, an electric motor is fixedly installed inside the outer ring of the rotating shaft, and a gear is fixedly installed at one end of the electric motor.
[0012] Preferably, the motor shaft movably penetrates through the inside of the mounting seat and extends to the back of the base and is fixedly connected to the base.
[0013] Preferably, the rear side of the scroll disk is meshed and installed with the gear through a toothed block.
[0014] Preferably, the I-shaped slider is meshed and installed with the scroll disk by inserting the toothed block at the rear side into the groove of the scroll block on the front side of the scroll disk.
[0015] The present utility model provides a trimming device for processing polyethylene composite pipes. Compared with the prior art, it has the following beneficial effects:
[0016] (1) The trimming device for processing polyethylene composite pipes slides four I-shaped sliders inside the I-shaped grooves. The I-shaped sliders synchronously gather towards the axis. At this time, the grinding block contacts the end of the composite pipe, and the right-angle grinding plate of the right-angle grinding block contacts the surface of the composite pipe. When the trimming mechanism rotates as a whole, the grinding block and the right-angle grinding block respectively trim the end face and the surface of the composite pipe, thereby realizing the trimming of the burrs raised during the trimming of the end face of the composite pipe.
[0017] (2) The trimming device for processing polyethylene composite pipes drives the gear to rotate through the operation of the electric motor. The gear synchronously drives the scroll disk to rotate by meshing with the scroll disk. When the scroll disk rotates, the scroll block on the front side of the scroll disk meshes with the tooth block on the rear side of the I-shaped slider, thereby driving the four I-shaped sliders to slide inside the I-shaped grooves, making the four sliders gather towards or disperse from the axis, so as to realize the trimming work for composite pipes with different diameters. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 is the front perspective structure diagram of the present utility model;
[0019] Figure 2 is the rear perspective structure diagram of the trimming mechanism of the present utility model;
[0020] Figure 3 is the perspective structure diagram of the trimming assembly of the present utility model;
[0021] Figure 4 is the perspective structure diagram of the driving assembly of the present utility model.
[0022] In the figure: 1 - base, 2 - trimming mechanism, 21 - rotating assembly, 211 - driving motor, 212 - motor shaft, 22 - driving assembly, 221 - base, 222 - rotating shaft, 223 - scroll disk, 224 - electric motor, 225 - gear, 23 - trimming assembly, 231 - top seat, 232 - I-shaped groove, 233 - I-shaped slider, 234 - right-angle grinding block, 235 - grinding block, 3 - clamping mechanism, 4 - mounting seat. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0023] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.
[0024] Please refer to Figures 1-4 , the present utility model provides a technical solution:
[0025] A trimming device for processing polyethylene composite pipes, including a base 1. A clamping mechanism 3 is arranged on the top of the base 1. The composite pipe is placed between the clamping blocks of the clamping mechanism 3, and the end is placed inside the trimming mechanism 2. The motor of the clamping mechanism 3 runs to drive the threaded rod to rotate, and at the same time, the sliding blocks inside the clamping mechanism 3 move towards each other, driving the clamping blocks to move synchronously to clamp the composite pipe. A mounting seat 4 is fixedly installed on the top of the base 1. A trimming mechanism 2 is arranged on the front side of the mounting seat 4 to trim the burrs raised at the end while trimming the end. The trimming mechanism 2 includes:
[0026] A trimming component 23, arranged on the front side of the mounting seat 4, including a top seat 231. Four I-shaped grooves 232 are opened inside the top seat 231. I-shaped sliders 233 are slidably installed inside the I-shaped grooves 232 in a matching manner. A right-angle grinding block 234 is fixedly installed on the front side of the I-shaped slider 233, and a grinding block 235 is fixedly installed on the inner side of the right-angle grinding block 234. The four I-shaped sliders 233 slide inside the I-shaped grooves 232, and the I-shaped sliders 233 move towards the axis synchronously. At this time, the grinding block 235 contacts the end of the composite pipe, and the right-angle grinding plate of the right-angle grinding block 234 contacts the surface of the composite pipe. When the whole trimming mechanism 2 rotates, the grinding block 235 and the right-angle grinding block 234 trim the end face and the surface of the composite pipe respectively, so as to trim the raised burrs when trimming the end face of the composite pipe;
[0027] A driving component 22, arranged at the rear side of the trimming component 23 and used to make the trimming component 23 operate;
[0028] A rotating component 21, arranged at the rear side of the driving component 22 and used to make the driving component 22 and the trimming component 23 rotate.
[0029] In this embodiment, the rotating component 21 includes a driving motor 211 fixedly installed behind the mounting seat 4. The driving motor 211 is a three-phase asynchronous motor, electrically connected to an external power supply and controlled to start and stop through a personnel-operated control panel. A motor shaft 212 is rotatably installed at the output end of the driving motor 211. When the driving motor 211 runs, it drives the driving component 22 and the trimming component 23 to rotate through the motor shaft 212, so as to trim the end face and the surface burrs of the composite pipe by the right-angle grinding block 234 and the grinding block 235.
[0030] In this embodiment, the driving component 22 includes a base 221 fixedly mounted on one end of the motor shaft 212, the inner cavity of the base 221 is rotatably mounted with a rotating shaft 222, one end of the rotating shaft 222 is fixedly mounted with a vortex disk 223, and the outer ring of the rotating shaft 222 is fixedly mounted with an electric motor 224, the model of the electric motor 224 is KV3SF-8521F-WR, which is electrically connected to an external power supply and can be opened and closed by a person operating the control panel, one end of the electric motor 224 is fixedly mounted with a gear 225, the motor shaft 212 movably passes through the interior of the mounting seat 4 and extends to the back of the base 221 and is fixedly connected to the base 221, and the vortex disk 223 is fixedly mounted. The rear side of the disk 223 is installed by meshing with the gear 225 through a tooth block, and the I-shaped slider 233 is inserted into the groove of the vortex block on the front side of the vortex disk 223 through the tooth block on the rear side and meshed with the vortex disk 223. The electric motor 224 drives the gear 225 to rotate, and the gear 225 drives the vortex disk 223 to rotate synchronously by meshing with the vortex disk 223. When the vortex disk 223 rotates, the vortex block on the front side of the vortex disk 223 is meshed with the tooth block on the rear side of the I-shaped slider 233, thereby driving the four I-shaped sliders 233 to slide inside the I-shaped groove 232, so that the four are gathered or spread out toward the axis, thereby realizing the trimming of composite pipes of different diameters.
[0031] Meanwhile, the contents not described in detail in this specification belong to the prior art known to those skilled in the art.
[0032] When working, first connect the device to an external power source, then place the composite tube between the clamping blocks of the clamping mechanism 3, and put the end into the trimming mechanism 2. The motor of the clamping mechanism 3 drives the threaded rod to rotate, and at the same time makes the sliding blocks inside the clamping mechanism 3 move toward each other, driving the clamping blocks to move synchronously to clamp the composite tube. Then the electric motor 224 drives the gear 225 to rotate, and the gear 225 drives the scroll plate 223 to rotate synchronously by meshing with the scroll plate 223. When the scroll plate 223 rotates, the scroll plate 223 rotates. The vortex block on the front side of 223 meshes with the tooth block on the rear side of the I-shaped slider 233, thereby driving the four I-shaped sliders 233 to slide inside the I-shaped groove 232, so that the four are gathered toward the axis, and then the grinding block 235 contacts the end of the composite pipe, and the right-angle grinding plate of the right-angle grinding block 234 contacts the surface of the composite pipe. Then the driving motor 211 runs through the motor shaft 212 to drive the driving assembly 22 and the trimming assembly 23 to rotate. At this time, the right-angle grinding block 234 and the grinding block 235 trim the end surface and surface burrs of the composite pipe.
[0033] It should be noted that in this text, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprising", "including" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or elements inherent to such process, method, article or device.
[0034] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.
Claims
1. A trimming device for processing polyethylene composite pipes, comprising a base (1), a clamping mechanism (3) is arranged on the top of the base (1), and a mounting seat (4) is fixedly mounted on the top of the base (1), characterized in that: The front side of the mounting seat (4) is provided with a trimming mechanism (2) for trimming the burrs of the end when trimming the end. The trimming mechanism (2) comprises: A trimming assembly (23) is arranged on the front side of the mounting seat (4), comprising a top seat (231), wherein four I-shaped grooves (232) are provided inside the top seat (231), an I-shaped slider (233) is slidably mounted inside the I-shaped groove (232), a right-angle grinding block (234) is fixedly mounted on the front side of the I-shaped slider (233), and a grinding block (235) is fixedly mounted on the inner side of the right-angle grinding block (234); A driving assembly (22) is disposed at the rear side of the trimming assembly (23) and is used to operate the trimming assembly (23); The rotating assembly (21) is arranged at the rear side of the driving assembly (22) and is used to rotate the driving assembly (22) and the trimming assembly (23).
2. The trimming device for processing polyethylene composite pipe according to claim 1, characterized in that: The rotating assembly (21) comprises a driving motor (211) fixedly mounted behind the mounting seat (4), and a motor shaft (212) is rotatably mounted on the output end of the driving motor (211).
3. The trimming device for processing polyethylene composite pipe according to claim 2, characterized in that: The driving assembly (22) comprises a base (221) fixedly mounted on one end of a motor shaft (212); a rotating shaft (222) is rotatably mounted in an inner cavity of the base (221); a scroll plate (223) is fixedly mounted on one end of the rotating shaft (222); an electric motor (224) is fixedly mounted inside an outer ring of the rotating shaft (222); and a gear (225) is fixedly mounted on one end of the electric motor (224).
4. The trimming device for processing polyethylene composite pipe according to claim 3, characterized in that: The motor shaft (212) movably passes through the interior of the mounting seat (4) and extends to the rear of the base (221) to be fixedly connected to the base (221).
5. The trimming device for processing polyethylene composite pipe according to claim 3, characterized in that: The rear side of the scroll plate (223) is mounted in meshing engagement with a gear (225) via a gear block.
6. The trimming device for processing polyethylene composite pipe according to claim 3, characterized in that: The I-shaped slider (233) is inserted into the groove of the scroll block on the front side of the scroll plate (223) through the tooth block on the rear side and is meshed and installed with the scroll plate (223).
Citation Information
Patent Citations
Trimming device for processing polyethylene composite pipe
CN210731981U