High-speed rail track board maintenance supporting device
By designing a high-speed rail track plate maintenance support device including a maintenance pool, a support base and an automatic clamping mechanism, the problem of track plates prone to inclination collapse in traditional maintenance methods is solved, and the stable support and automatic clamping of track plates are achieved, which improves working efficiency and safety.
Patent Information
- Application Number
- CN202421408808.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-06-19
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-06-19
AI Technical Summary
The traditional high-speed rail track plate maintenance methods lack efficient support and positioning devices, which leads to the track plate being prone to incline and collapse during maintenance, threatening the health of staff.
A high-speed rail track plate maintenance support device is designed, including a maintenance pool, a track plate support base and a support clamping mechanism. The track plate support base is located at the bottom of the maintenance pool, and a plurality of support grooves are provided on the support base, and a support clamping mechanism is provided in the groove. The mechanism consists of a support plate, a clamping plate and a connecting rod mechanism, which can automatically clamp and fix the track plate.
By automatically clamping and fixing the track plate, the device ensures the stable support of the track plate during maintenance, improves work efficiency and operational safety, and effectively prevents the track plate from being displaced or overturned.
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Figure CN223029993U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the technical field of track slab support, and specifically relates to a maintenance support device for high-speed rail track slabs. Background Art
[0002] With the rapid development of high-speed railway construction, as an important part of the track structure, the quality of high-speed rail track slabs directly affects the safety, stability, and comfort of train operation. After the track slabs are prefabricated, necessary maintenance treatment is required to ensure that their performance meets the use requirements. Traditional maintenance methods often lack efficient support and positioning devices, resulting in the inclination and collapse of track slabs during maintenance, threatening the health of staff. Summary of the Invention
[0003] (1) Technical Problems to be Solved
[0004] In view of the deficiencies of the prior art, this application provides a maintenance support device for high-speed rail track slabs.
[0005] (2) Technical Solutions
[0006] To solve the above problems, this application provides the following technical solutions: A maintenance support device for high-speed rail track slabs, comprising: a maintenance pool and a track slab. The maintenance pool is used for soaking and maintaining the track slab, and a track slab support base is arranged inside the maintenance pool for supporting the maintained track slab.
[0007] A plurality of support grooves are provided at the upper end of the track slab support base, and a support clamping mechanism is arranged inside the support grooves for clamping and fixing the track slab.
[0008] The support clamping mechanism includes a support plate, at least two clamping plates, and a link mechanism. The support plate is located at the bottom of the support groove to directly support the track slab. The two clamping plates are respectively located on both sides of the support groove and are connected to the support plate through the link mechanism, and can move inward as the support plate moves downward to clamp the track slab.
[0009] Preferably, the track slab support base is a long strip structure, arranged at the bottom of the maintenance pool, and its two ends are attached to the inner wall of the maintenance pool.
[0010] Preferably, the link mechanism includes: a slider, a chute, a first sliding rod, a second sliding rod, a link plate, and a sliding sleeve. The slider is slidably connected to the bottom of the support groove, the chute is opened on the surface of the slider and guides the first sliding rod, and the first sliding rod and the second sliding rod are connected through the link plate.
[0011] Preferably, both the first sliding rod and the second sliding rod are limited by the sliding sleeve.
[0012] Preferably, a spring is arranged at the bottom of the slider.
[0013] Preferably, a plurality of groups of mounting seats are further provided on the inner wall of the curing pool for mounting cross bars to separate and fix adjacent track slabs.
[0014] Preferably, a dovetail groove is provided on the mounting seat, and the clamping blocks at both ends of the cross bar can be clamped into the dovetail groove for fixation. Rubber anti-collision strips are installed on both sides of the clamping blocks to protect the track slab from damage.
[0015] (III) Beneficial effects
[0016] Compared with the prior art, the present application provides a maintenance support device for high-speed rail track slabs, having the following beneficial effects:
[0017] 1. For the maintenance support device for high-speed rail track slabs, by setting up a support clamping mechanism, automatic clamping and fixation of the track slab are realized. When the track slab drops due to its own gravity, the link mechanism can be triggered to automatically move the clamping plate inward without manual intervention, greatly improving the work efficiency and operation safety.
[0018] 2. For the maintenance support device for high-speed rail track slabs, the link mechanism composed of the support base, slider, chute, slide bar, etc. not only ensures the stable support of the track slab during maintenance, but also enhances the stability and reliability of the entire system through the limit design of the sliding sleeve, effectively preventing the displacement or overturning of the track slab during maintenance. Description of the drawings
[0019] Figure 1 is a schematic structural diagram of a maintenance support device for a high-speed rail track slab according to the present application;
[0020] Figure 2 is a schematic structural diagram of the track slab support base of the present application;
[0021] Figure 3 is a schematic structural diagram of the support clamping mechanism of the present application;
[0022] Figure 4 is a schematic structural diagram of the clamping mechanism of the present application.
[0023] In the figure: 1, curing pool; 2, track slab support base; 3, mounting seat; 31, dovetail groove; 4, track slab; 5, cross bar; 51, clamping block; 52, anti-collision strip; 6, support groove; 61, support plate; 62, slider; 63, chute; 64, spring; 65, sliding sleeve; 66, first slide bar; 67, link plate; 68, second slide bar; 69, clamping plate. Detailed implementation manners
[0024] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present application without creative efforts shall fall within the protection scope of the present application.
[0025] Please refer to Figures 1 - 4 , the present application provides a new technical solution: a maintenance support device for high-speed rail track slabs, including a maintenance pool 1 and a track slab 4. The maintenance pool 1 is used for soaking and maintaining the manufactured track slab 4, and the maintenance period is generally about three days. The track slab 4 is vertically placed inside the maintenance pool 1. A track slab support base 2 for supporting the track slab 4 is provided at the bottom of the maintenance pool 1. The track slab support base 2 is a long strip structure, and its front and rear ends are attached to the left and right inner walls of the maintenance pool 1. A plurality of support grooves 6 for the track slab 4 to stand upright are provided on the upper end surface of the track slab support base 2 along its length direction. The bottom of the track slab is placed in the support groove 6. A support clamping mechanism is arranged inside the support groove 6 for supporting, clamping and fixing the track slab 4;
[0026] The support clamping mechanism includes a support plate 61 and two clamping plates 69. The support plate 61 is arranged at the bottom of the support groove 6 and is used for supporting the track slab 4. The two clamping plates 69 are located on both sides of the support groove 6 and are used for clamping the track slab 4. The support plate 61 and the two clamping plates 69 are connected by a link mechanism. By arranging the link mechanism, when in use, the track slab 4 is placed inside the support groove 6 and then contacts the support plate 61 inside the support groove 6. When the support plate 61 moves downward, the two clamping plates 69 are driven to move inward by the link mechanism to clamp the track slab 4, so as to achieve the purpose of supporting and clamping the track slab 4.
[0027] In some embodiments, the link mechanism includes two sliders 62 slidably connected to the bottom of the support groove 6. Two inclined grooves 63 are respectively formed on the surfaces of the two sliders 62 and are inclined outward. A first sliding rod 66 is slidably connected inside the inclined groove 63. When the slider 62 slides downward, the first sliding rod 66 can be driven to move horizontally inward through the inclined groove 63.
[0028] In this embodiment, the clamping plate 69 is slidably connected to both sides of the support groove 6 through a second sliding rod 68. The first sliding rod 66 and the second sliding rod 68 are connected by a link plate 67, and the movement of the first sliding rod 66 can drive the second sliding rod 68 to move synchronously.
[0029] In this embodiment, the first sliding rod 66 and the second sliding rod 68 are both limited by sliding sleeves 65 to ensure the stability of their movement process.
[0030] Specifically, when clamping and fixing the track slab 4, first, the track slab 4 is hoisted above the curing pond 1 by a lifting device, and then the track slab 4 is moved downward and placed inside the support groove 6, so that the bottom of the track slab 4 contacts the support plate 61. Then, under the action of the self-gravity of the track slab 4, the support plate 61 is driven to move downward, thereby driving the slider 62 to slide downward along the support groove 6. Then, the first sliding rod 66 is driven to move horizontally inward through the sliding groove 63 on the slider 62, thereby driving the second sliding rod 68 to move synchronously. The two clamping plates 69 are pushed by the second sliding rod 68 to clamp and fix the track slab 4.
[0031] In some embodiments, a spring 64 is arranged at the bottom of the slider 62. When the track slab 4 is lifted from the support plate 61, the slider 62 drives the support plate 61 to reset under the elastic action of the spring 64, so that the clamping plate 69 is reset synchronously.
[0032] In some embodiments, a number of sets of mounting seats 3 are fixedly installed on the inner walls of the front and rear sides of the curing pond 1. The adjacent mounting seats 3 are equidistantly arranged in the left-right direction on the same horizontal plane, and the distance between adjacent mounting seats 3 is slightly larger than the thickness of the track slab 4, so as to facilitate the placement and fixation of the track slab 4. A cross bar 5 is arranged between each set of corresponding mounting seats 3, and the adjacent track slabs 4 are separated and fixed by the cross bar 5.
[0033] In some embodiments, a dovetail groove 31 is arranged on the mounting seat 3. Clamping blocks 51 are fixedly installed at both ends of the cross bar 5. The clamping blocks 51 are adapted to the dovetail groove 31. During use, the cross bar 5 is hoisted by a lifting device, and the clamping blocks 51 on both sides of the cross bar 5 are clamped into the dovetail groove 31, so that the cross bar 5 can be fixed inside the mounting seat 3, avoiding the phenomenon that the cross bar 5 shakes left and right inside the mounting seat 3, and can support the adjacent track slabs 4.
[0034] In this embodiment, anti-collision strips 52 are respectively installed on both sides of the clamping block 51. The anti-collision strips 52 are made of rubber material, which can ensure that the track slab 4 is not damaged.
[0035] Working principle: When the high-speed rail track slab maintenance support device is in use, first, the track slab 4 is hoisted above the maintenance pool 1 by a lifting tool, and then the track slab 4 is moved downward and placed inside the support groove 6, so that the bottom of the track slab 4 contacts the support plate 61. Then, under the action of the self-weight of the track slab 4, the support plate 61 is driven to move downward, and then the clamping plates 69 on both sides inside the support groove 6 are driven by a link mechanism to clamp and fix the track slab 4. Then, the cross bar 5 is lifted by a lifting tool, and the clamping blocks 51 on both sides of the cross bar 5 are clamped into the dovetail groove 31, so that the cross bar 5 can be fixed inside the mounting seat 3, avoiding the phenomenon of left and right shaking of the cross bar 5 inside the mounting seat 3, and can support adjacent track slabs 4, further improving the stability of the support.
[0036] Although the embodiments of the present application have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present application. The scope of the present application is defined by the appended claims and their equivalents.
Claims
1. A high-speed railway track slab maintenance support device, characterized in that: include: A maintenance pool, wherein the maintenance pool is used for immersion maintenance of the track plate, and a track plate support base is provided inside the maintenance pool for supporting the track plate during maintenance; A plurality of supporting grooves are provided at the upper end of the track plate supporting base, and a supporting clamping mechanism is provided inside the supporting grooves for supporting, clamping and fixing the track plate; The support clamping mechanism includes a support plate, at least two clamping plates and a connecting rod mechanism. The support plate is located at the bottom of the support groove to directly support the track plate. The two clamping plates are respectively located on both sides of the support groove and are connected to the support plate through a connecting rod mechanism. As the support plate moves downward, the clamping plates move inward to clamp the track plate.
2. A high-speed railway track slab maintenance support device according to claim 1, characterized in that: The track plate support base is a long strip structure, which is arranged at the bottom of the curing pool, and its two ends are in contact with the inner wall of the curing pool.
3. A high-speed railway track slab maintenance support device according to claim 1, characterized in that: The connecting rod mechanism includes: a slider, a sliding groove, a first sliding rod, a second sliding rod, a connecting rod plate and a sliding sleeve, wherein the slider is slidably connected to the bottom of the supporting groove, the sliding groove is opened on the surface of the slider and guides the first sliding rod, and the first sliding rod and the second sliding rod are connected through the connecting rod plate.
4. A high-speed railway track slab maintenance support device according to claim 3, characterized in that: The first sliding rod and the second sliding rod are both limited by a sliding sleeve.
5. A high-speed railway track slab maintenance support device according to claim 3, characterized in that: A spring is arranged at the bottom of the sliding block.
6. A high-speed railway track slab maintenance support device according to claim 1, characterized in that: The inner wall of the maintenance pool is also provided with a plurality of groups of mounting seats for mounting cross bars to separate and fix adjacent track plates.
7. A high-speed railway track slab maintenance support device according to claim 6, characterized in that: The mounting seat is provided with a dovetail groove, and the clamping blocks at both ends of the cross bar can be clamped into the dovetail groove for fixing. Rubber anti-collision strips are arranged on both sides of the clamping block to protect the track plate from damage.