Rare earth light conversion and heat insulation film production system

Abstract

The utility model discloses a rare earth light conversion and heat insulation film production system, and relates to the field of heat insulation films, an arrangement device comprises a first conveying structure, a second conveying structure and a microbead feeding structure, a microbead arrangement mold is arranged on the first conveying structure, and a thin film is arranged on the second conveying structure; a plurality of placing grooves for placing glass beads are formed in the microbead arrangement mold, the distance between every two adjacent placing grooves is the same, and the microbead feeding structure enables the glass beads to be located in the placing grooves; after the glass beads are located in the containing grooves in the bead arrangement mold, the first conveying structure conveys the bead arrangement mold with the glass beads into the thin film on the second conveying structure, and the glass beads are embedded in the thin film. The system can effectively solve the problem that the glass beads are not uniform.

Description

Technical Field

[0001] The utility model relates to the field of heat insulation films, in particular to a production system for rare earth light conversion heat insulation films. Background Art

[0002] Under sunlight irradiation, heat continuously accumulates on the surface of the irradiated object, causing its surface temperature to continuously rise. In summer, the increase in the temperature of buildings leads to too high temperatures in the surrounding environment and indoors, increasing the power consumption of air conditioning for refrigeration.

[0003] With the rapid development of science and technology and social production, energy and the environment have become two major issues that attract increasing attention from the whole society, thus posing higher requirements for energy conservation and environmental protection. In addition to requiring high visible light transparency, the window glass, sunlight panels, transparent ceilings, and automotive glass of buildings also need to effectively isolate heat radiation energy. There is an urgent need for a material that is both transparent and heat-insulating to solve this problem.

[0004] Most of the existing heat insulation films adopt a composite structure of a PET explosion-proof layer, a heat insulation layer, and a UC scratch-resistant layer. The heat insulation film contains glass microspheres to improve the heat insulation effect. However, in the existing production system for heat insulation films, materials such as glass microspheres and silane coupling agents are usually mixed and extruded together and then stretched. During the stretching process, it is easy to cause the phenomenon that the glass microspheres are unevenly distributed on the film, and the uneven distribution of the glass microspheres on the film easily affects the performance of the film.

[0005] Based on this, the utility model provides a production system for rare earth light conversion heat insulation films, which can effectively avoid the phenomenon that the glass microspheres are unevenly distributed on the film. Summary of the Utility Model

[0006] An object of the utility model is to provide a production system for rare earth light conversion heat insulation films to solve the problem that the glass microspheres are unevenly distributed on the film.

[0007] This object is achieved by the following technical solutions:

[0008] The production system for rare earth light conversion heat insulation films includes an arranging device, and the arranging device includes a first conveying structure, a second conveying structure, and a microsphere feeding structure; a microsphere arranging die is arranged on the first conveying structure, and a thin film is arranged on the second conveying structure; a plurality of placement grooves for placing glass microspheres are arranged on the microsphere arranging die, and the distance between adjacent two placement grooves is the same.

[0009] In this system, the thin film is first prepared, and the thin film is already in a stretched state. Then, the glass microspheres are inlaid into the stretched thin film, avoiding the phenomenon that after the glass microspheres are mixed and added, stretching the thin film causes the microspheres inside to be unevenly distributed and affects the performance of the film.

[0010] Among them, the microbead feeding structure enables glass microbeads to enter the placement grooves on the microbead alignment mold. The first conveying structure conveys the microbead alignment mold with glass microbeads into the thin film on the second conveying structure, so that the glass microbeads are inlaid in the thin film.

[0011] Preferably, the microbead alignment mold includes a conveying section and a feeding section. The angle between the feeding section and the horizontal direction is less than 90 degrees. The microbead feeding structure includes a placement plate. A function plate that divides the placement plate into a feeding area and a detection area is provided on the placement plate. A first detection structure and a first replenishment structure are provided on the detection area. A camera is provided at the lower end of the first detection structure. The first detection structure is used to obtain picture information of each horizontal row of placement grooves in the microbead alignment mold. The first replenishment structure is used to supplement glass microbeads into the placement grooves lacking glass microbeads in each horizontal row.

[0012] Preferably, the angle between the feeding section and the horizontal direction is 30 degrees.

[0013] Preferably, the conveying section of the microbead alignment mold includes an inlay section, and the inlay section is parallel to the thin film on the second conveying structure. After the glass microbeads enter the placement grooves, the microbead alignment mold is further conveyed to the thin film on the second conveying structure. The thin film contacts the placement grooves, and the glass microbeads in the placement grooves are inlaid on the thin film to complete the preparation.

[0014] Furthermore, the first replenishment structure sequentially includes a material storage area and a material discharging area from top to bottom. The material storage area is used to place glass microbeads. There are several pipes arranged side by side in the material discharging area. The pipes correspond to each horizontal row of placement grooves in the microbead alignment mold one by one. The first conveying structure drives the microbead alignment mold to move along the direction of its column. A first telescopic plate is provided at the upper end of the pipe. The first telescopic plate is used to open or close the opening at the upper end of the pipe. The inner diameter of the pipe is greater than or equal to the outer diameter of the glass microbead. The length of the lower end of the pipe is telescopic.

[0015] A second telescopic plate is provided inside the pipe. The second telescopic plate is used to open or close the opening inside the pipe.

[0016] Preferably, several adjusting plates are provided on the upper end surface of the material storage area of the first replenishment structure. The lengths of the several adjusting plates are telescopic and can move on the upper end surface. An adjusting rod with an adjustable length is provided between adjacent two adjusting plates.

[0017] Compared with the prior art, the utility model has the following advantages and beneficial effects:

[0018] The rare earth light conversion heat insulation film production system of the utility model effectively improves the uniformity of the arrangement of glass microspheres, ensuring the functionality and reliability of the product. It overcomes the technical problem in the prior art that the glass microspheres are uneven during the stretching process after being mixed and extruded with materials together, and solves the problems of reduced heat insulation function and poor effect caused by uneven arrangement of glass microspheres. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] The drawings described herein are used to provide a further understanding of the embodiments of the present utility model, form a part of this application, and do not constitute a limitation to the embodiments of the present utility model. In the drawings:

[0020] Figure 1 It is a schematic structural diagram of the arranging device;

[0021] Figure 2 It is a schematic structural diagram of the heat insulation film composed of the first heat insulation film, the second heat insulation film and the third heat insulation film;

[0022] Figure 3 It is a schematic structural diagram of the placing plate along the conveying direction of the feeding section of the microsphere arranging die;

[0023] Figure 4 It is a schematic structural diagram of the first supplementary structure;

[0024] Figure 5 It is a schematic structural diagram of the adjusting plate inserted between adjacent two glass microspheres in the first supplementary structure;

[0025] Figure 6 It is a schematic structural diagram of the adjusting plate driving the glass microspheres to move onto the corresponding pipeline in the first supplementary structure;

[0026] Figure 7 It is a schematic structural diagram of the first telescopic plate being opened in the first supplementary structure;

[0027] Figure 8 It is a schematic structural diagram of an adjusting rod being arranged between adjacent two adjusting plates;

[0028] Figure 9 It is a schematic structural diagram of the adjusting rod after elongation.

[0029] Marks in the drawings and corresponding component names:

[0030] 1 - First heat insulation film, 2 - First microbeads, 3 - Rare earth light conversion layer, 4 - Second heat insulation film, 5 - Second microbeads, 6 - Heat radiation layer, 7 - Third heat insulation film, 8 - Third microbeads, 9 - Heat blocking layer, 10 - First conveying structure, 11 - Second conveying structure, 12 - Microbead arrangement mold, 13 - Placing plate, 14 - Baffle, 15 - Feed pipe, 16 - Acting plate, 17 - First detection structure, 18 - First replenishment structure, 181 - Pipe, 182 - Second telescopic plate, 183 - First telescopic plate, 184 - Upper end face, 185 - Adjusting plate, 186 - Adjusting rod, 19 - Second detection structure, 20 - Second replenishment structure, 21 - Third detection structure. Detailed implementation mode

[0031] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below in combination with embodiments and drawings. The illustrative implementation modes and descriptions of the present utility model are only used to explain the present utility model and do not limit the present utility model.

[0032] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by the terms "front", "rear", "left", "right", "upper", "lower", "vertical", "horizontal", "high", "low", "inner", "outer", etc. are based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as limiting the protection scope of the present utility model.

[0033] Embodiment 1

[0034] This system is used to prepare a heat insulation film as Figure 2 shown. The heat insulation film includes a first heat insulation film 1, a second heat insulation film 4 and a third heat insulation film 7 from top to bottom. A number of glass microbeads are provided in the first heat insulation film 1, the second heat insulation film 4 and the third heat insulation film 7. The glass microbeads in the first heat insulation film 1 are wrapped with a rare earth light conversion layer 3, the glass microbeads in the second heat insulation film 4 are wrapped with a heat radiation layer 6, and the glass microbeads in the third heat insulation film 7 are wrapped with a heat blocking layer 9.

[0035] Among them, the diameter of the glass microbeads in the first heat insulation film 1 is larger than the diameter of the glass microbeads in the third heat insulation film 7, and the diameter of the glass microbeads in the third heat insulation film 7 is larger than the diameter of the glass microbeads in the second heat insulation film 4.

[0036] The glass microbeads in the first heat-insulating film 1 are located on the same plane, which is the first plane; the glass microbeads in the second heat-insulating film 4 are located on the same plane, which is the second plane; the glass microbeads in the third heat-insulating film 7 are located on the same plane, which is the third plane; the first plane, the second plane and the third plane are parallel to each other.

[0037] In this embodiment, the arranging device is as Figure 1 shown. The arranging device includes a first conveying structure 10, a second conveying structure 11 and a microbead feeding structure. A microbead arranging die 12 is arranged on the first conveying structure 10.

[0038] A number of placing grooves are arranged on the microbead arranging die 12. The size of the placing grooves is greater than or equal to the diameter of the glass microbeads in the first heat-insulating film 1 or the second heat-insulating film 4 or the third heat-insulating film 7. Moreover, the size of the microbead arranging die 12 and the size and spacing of the placing grooves are adjusted as required.

[0039] The microbead arranging die 12 is placed on the first conveying structure 10 and is conveyed by the first conveying structure 10. The second conveying structure 11 is used to heat and convey the first film or the second film or the third film; the microbead feeding structure places the microbeads on the microbead arranging die 12; after the microbeads are on the microbead arranging die 12, the first conveying structure 10 conveys the microbead arranging die 12 with microbeads to the first film or the second film or the third film on the second conveying structure 11. The conveying section of the microbead arranging die 12 includes an inlay section, and the inlay section is parallel to the film on the second conveying structure 11.

[0040] When the microbead arranging die 12 is placed on the first conveying structure 10, it includes a conveying section and a feeding section. The angle between the feeding section and the horizontal direction is less than 90 degrees. Preferably, the angle between the feeding section and the horizontal direction is 30 degrees.

[0041] The microbead feeding structure includes a placing plate 13. A baffle 14 is arranged on the placing plate 13. A feeding pipe 15 is arranged on the placing plate 13. An acting plate 16 is arranged on the placing plate 13. The acting plate 16 is used to act on the glass microbeads in the placing grooves to prevent too many glass microbeads from accumulating on the microbead arranging die 12.

[0042] The acting plate 16 divides the placing plate 13 into a feeding area and a detection area. The baffle 14 is located between the placing plate 13 and the feeding section of the microbead arranging die 12. The feeding pipe 15 is located in the feeding area. The glass microbeads enter between the placing plate 13 and the feeding section through the feeding pipe 15 and contact the feeding section of the microbead arranging die 12. The feeding section of the microbead arranging die 12 fills the placing grooves in the microbead arranging die 12 with glass microbeads during the moving process.

[0043] A coordinate system is established in the microbead arrangement mold 12. The placement grooves on the microbead arrangement mold 12 are evenly distributed on the microbead arrangement mold 12, and each placement groove in each row and each column on the microbead arrangement mold 12 has coordinates.

[0044] A first detection structure 17 and a first replenishment structure 18 are provided on the detection area of the placement plate 13. A camera is provided at the lower end of the first detection structure 17. The camera is used to obtain images of the placement grooves in each horizontal row in the microbead arrangement mold 12. When a glass microbead is missing from one of the placement grooves in a horizontal row, the coordinates of the placement groove are obtained. When the placement groove moves to the first replenishment structure, the telescopic tube corresponding to the coordinates on the first replenishment structure extends, moves to the corresponding placement groove, and replenishes the glass microbeads in the telescopic tube into the placement groove lacking glass microbeads to complete the replenishment.

[0045] The first replenishment structure 18 is a rectangular cavity. A plurality of pipes 181 arranged side by side are provided in the rectangular cavity. The pipes 181 in the first replenishment structure 18 correspond one by one to the placement grooves in each horizontal row of the microbead arrangement mold 12. The first conveying structure 10 drives the microbead arrangement mold 12 to move along the direction of its column. In the original state, the pipes 181 on the first replenishment structure 18 correspond one by one to the placement grooves in the first horizontal row on the microbead arrangement mold 12. When the microbead arrangement mold 12 moves one unit position, the pipes 181 on the first replenishment structure 18 correspond one by one to the placement grooves in the second horizontal row on the microbead arrangement mold 12.

[0046] Each placement groove is provided with glass microbeads. When a glass bead is missing from one of the placement grooves, when the placement groove moves to the first replenishment structure, the lower end of the corresponding pipe on the first replenishment structure extends to contact the placement groove, and the glass beads in the pipe enter the placement groove to complete the replenishment of the glass microbeads.

[0047] In some embodiments, as Figure 3 shown, along the conveying direction of the feeding section of the microbead arrangement mold 12 on the placement plate 13, a second detection structure 19 and a second replenishment structure 20 are further provided. The structures of the second detection structure 19 and the second replenishment structure 20 are respectively the same as the structures of the first detection structure 17 and the first replenishment structure 18. The second detection structure 19 is used to detect for the second time whether there are missing glass beads in the placement grooves, and the second replenishment structure is used to replenish the glass beads.

[0048] In some embodiments, along the conveying direction of the feeding section of the microbead arrangement mold 12 on the placement plate 13, a second detection structure 19, a second replenishment structure 20 and a third detection structure 21 are further provided.

[0049] The third detection structure 21 is used to detect for the third time whether there are missing glass beads in the placement grooves. If there are any missing, an alarm is given and the staff will make the replenishment.

[0050] Example 2

[0051] Based on Example 1, the first supplementary structure 18 is as Figure 4 shown. The first supplementary structure 18 successively includes a material storage area and a blanking area from top to bottom. The material storage area is used to place glass beads, and a plurality of pipes 181 arranged side by side are provided in the blanking area.

[0052] The pipes 181 in the first supplementary structure 18 correspond one by one to the placement grooves on each horizontal row of the bead arrangement mold 12. A first telescopic plate 183 is provided at the upper end of the pipe 181, and a second telescopic plate 182 is provided inside the pipe 181. In some embodiments, the inner diameter of the pipe 181 is the same as the inner diameter of the glass beads.

[0053] When the glass beads are located in the material storage area, the glass beads correspond one by one to the upper ends of the pipes 181. When one of the pipes needs to be replenished with glass beads, the first telescopic plate 183 and the second telescopic plate 182 on the pipe 181 are opened, so that the glass beads enter the pipe and are located on the corresponding placement groove above.

[0054] In some embodiments, a plurality of adjusting plates 185 are provided on the upper end surface 184 of the first supplementary structure 18. The lengths of the plurality of adjusting plates 185 are telescopic and can move on the upper end surface 184.

[0055] When the placement grooves on each horizontal row of the bead arrangement mold 12 are not in contact and there is a certain distance between the placement grooves on each horizontal row of the bead arrangement mold 12, the adjusting plates are inserted between adjacent two glass beads, as Figure 5 shown, and drive the glass beads to move to the corresponding pipes, as Figure 6 shown, and then open the first telescopic plate 183, as Figure 7 shown, so that the glass beads enter the second telescopic plate 182 in the pipe. The first telescopic plate 183 is closed, and glass beads are re-introduced into the material storage area. When one of the pipes needs to be replenished with glass beads, the second telescopic plate 182 is opened, so that the glass beads enter the pipe and are located on the corresponding placement groove above.

[0056] In some embodiments, as Figure 8 shown, the number of the plurality of adjusting plates 185 on the upper end surface 184 of the first supplementary structure 18 is one more than the number of the glass beads. In the original state, after the adjusting plates are extended, they can directly be located between adjacent two glass beads, and an adjusting rod 186 is provided between adjacent two adjusting plates 185.

[0057] When driving the glass beads to move to the corresponding pipes, the adjusting rod 186 is extended, as Figure 9 shown, to drive the adjusting plates 185 to move.

[0058] Based on the above embodiments, the synthesizing device is used to roll and laminate the first heat-insulating film 1, the second heat-insulating film 4, and the third heat-insulating film 7 respectively obtained by three arranging devices to obtain a heat-insulating film.

[0059] Embodiment 3

[0060] Based on the above embodiments, in this system, first, the first film, the second film, and the third film are prepared; the first film, the second film, and the third film are existing materials, and commonly used is the PET transparent base layer. The preparation methods of the first film, the second film, and the third film are existing methods. By placing the mixed materials in the material barrel of the extruder and preheating at 160 °C for 20 min, the materials pass through the feeding area, the screw extrusion compression area, the metering area in sequence, and flow out from the die head, and are respectively transferred to the casting machine for casting. The die head temperature of the casting machine extruder is 220 °C, and the casting speed of the casting machine is 3 m / min.

[0061] Then, through transverse stretching and longitudinal stretching, it is shaped at 150 °C for 10 min, and then cooled at 25 °C for 20 min to obtain the first film, the second film, and the third film with the required thickness.

[0062] Then, the rare earth light conversion layer 3 is wrapped on the glass beads to obtain a number of first microbeads 2; the heat radiation layer 6 is wrapped on the glass beads to obtain a number of second microbeads 5; the heat blocking layer 9 is wrapped on the glass beads to obtain a number of third microbeads 8;

[0063] The first film and a number of first microbeads 2 are placed in the first arranging device, and the arranging device arranges and fuses the number of first microbeads 2 on the first film to obtain the first heat-insulating film 1;

[0064] The second film and a number of second microbeads 5 are placed in the second arranging device, and the arranging device arranges and fuses the number of second microbeads 5 on the second film to obtain the second heat-insulating film 4;

[0065] The third film and a number of third microbeads 8 are placed in the third arranging device, and the arranging device arranges and fuses the number of third microbeads 8 on the third film to obtain the third heat-insulating film 7;

[0066] The first heat-insulating film 1, the second heat-insulating film 4, and the third heat-insulating film 7 are roll-compounded by a synthesizing device to obtain a heat-insulating film.

[0067] The "first", "second", "third", etc. used herein are only for distinguishing the corresponding components clearly and do not aim to limit any order or emphasize importance, etc. In addition, the term "connected" used herein, without special explanation, can be directly connected or indirectly connected through other components.

[0068] The specific embodiments described above further elaborate on the purpose, technical solutions, and beneficial effects of the present utility model. It should be understood that the above description is only the specific embodiments of the present utility model and is not used to limit the protection scope of the present utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.

Claims

1. Rare earth light-converting thermal insulation film production system, characterized in that: The arrangement device comprises a first conveying structure (10), a second conveying structure (11) and a microbead feeding structure; a microbead arrangement mold (12) is arranged on the first conveying structure (10), and a film is arranged on the second conveying structure (11); a plurality of placement grooves for placing glass microbeads are arranged on the microbead arrangement mold (12), the spacing between two adjacent placement grooves is the same, and the microbead feeding structure allows the glass microbeads to be placed in the placement grooves; The microbead arrangement mold (12) comprises a conveying section and a feeding section, the angle between the feeding section and the horizontal direction is less than 90 degrees, the conveying section of the microbead arrangement mold (12) comprises an inlay section, and the inlay section is parallel to the film on the second conveying structure (11); After the glass microbeads are located in the placement groove on the microbead arrangement mold (12), the first conveying structure (10) conveys the microbead arrangement mold (12) with the glass microbeads to the film on the second conveying structure (11), so that the glass microbeads are embedded in the film; the angle between the feeding section and the horizontal direction is 30 degrees.

2. The rare earth light-converting thermal insulation film production system according to claim 1 is characterized in that: The microbead feeding structure comprises a placement plate (13), an action plate (16) is arranged on the placement plate (13) for dividing the placement plate (13) into a feeding area and a detection area, a first detection structure (17) and a first supplementary structure (18) are arranged on the detection area, a camera is arranged at the lower end of the first detection structure (17), the first detection structure (17) is used to obtain image information of each horizontal row of placement slots in the microbead arrangement mold (12), and the first supplementary structure (18) is used to supplement glass microbeads into the placement slots in each horizontal row that lack glass microbeads.

3. The rare earth light-converting thermal insulation film production system according to claim 2 is characterized in that: The first supplementary structure (18) comprises, from top to bottom, a material storage area and a material discharge area, the material storage area being used to place glass microbeads, the material discharge area being provided with a plurality of pipes (181) arranged side by side, the pipes (181) corresponding one to one with each horizontal row of placement slots in the microbead arrangement mould (12), the first conveying structure (10) driving the microbead arrangement mould (12) to move along the direction of the row; a first telescopic plate (183) being provided at the upper end of the pipe (181), the first telescopic plate (183) being used to open or close the opening at the upper end of the pipe (181), the inner diameter of the pipe (181) being greater than or equal to the outer diameter of the glass microbeads.

4. The rare earth light-converting thermal insulation film production system according to claim 3 is characterized in that: A second telescopic plate (182) is arranged inside the pipeline (181), and the second telescopic plate (182) is used to open or close the opening inside the pipeline (181).

5. The rare earth light-converting thermal insulation film production system according to claim 1 is characterized in that: It comprises three arranging devices, wherein the inner diameters of the placement grooves of the microbead arranging moulds (12) in the three arranging devices decrease successively.

6. The rare earth light-converting thermal insulation film production system according to claim 3 is characterized in that: The length of the lower end of the pipe (181) is retractable.

7. The rare earth light-converting thermal insulation film production system according to claim 3 is characterized in that: A plurality of adjustment plates (185) are arranged on the upper end surface (184) of the material storage area of ​​the first supplementary structure (18); the lengths of the plurality of adjustment plates (185) are retractable and the plurality of adjustment plates (185) are movable on the upper end surface (184).

8. The rare earth light-converting thermal insulation film production system according to claim 7 is characterized in that: An adjusting rod (186) with adjustable length is provided between two adjacent adjusting plates (185).

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