Asphalt concrete skip car with half cloth lifting mechanism
By designing a semi-flip mechanism and an electric heating system on the asphalt concrete truck, the problem of difficulty in keeping the temperature of the mixture during transportation is solved, automatic flip and real-time temperature monitoring are realized, and construction quality and pavement performance are improved.
Patent Information
- Application Number
- CN202422189806.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-06
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-06
AI Technical Summary
Existing asphalt concrete trucks are difficult to effectively keep insulated during transportation, especially during long-distance transportation, sudden failures, and severe weather, which may cause the mixture temperature to be lower than the requirements, affecting construction quality and road performance.
A bituminous concrete material truck with a semi-flip mechanism is designed, using a self-locking motor-driven flip assembly and an electric heating system to realize the automatic lifting and lowering of the canvas, as well as real-time monitoring and automatic heating of the surface temperature of the mixture.
Through automatic flip-up and electric heating system, the temperature in the car is effectively maintained, the problem of mixing temperature being lower than the requirements is avoided, the construction quality and road performance are improved, and the temperature loss during transportation is reduced.
Smart Images

Figure CN223030860U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of soil trucks, in particular to an asphalt concrete truck with a semi-canvas-lifting mechanism. Background Art
[0002] For asphalt pavements, temperature not only directly affects the workability of the mixture during construction, but also is closely related to the long-term service performance of the asphalt pavement after the asphalt mixture is paved. It is found in actual construction that the heat preservation measures during the transportation of asphalt mixtures are often unsatisfactory. Especially when the distance between the asphalt mixing plant and the construction site is far, vehicle breakdowns occur during transportation, unexpected rainfall occurs, or construction is carried out in cold weather in autumn and winter, the temperature of the arriving asphalt mixture may be lower than the requirement, resulting in difficulty in compressing the mixture and causing early disease problems such as potholes or ruts after the pavement is formed.
[0003] To solve the above problems, engineers cover a layer of canvas on the top of the carriage of the transport truck to maintain a certain temperature inside the carriage; however, before loading and unloading, it is necessary to manually climb the carriage to lift the canvas, which is likely to pose a safety hazard to the driver and cause inconvenience to transportation. Therefore, we have improved the above existing technology according to the actual usage situation. Summary of the Utility Model
[0004] Aiming at the problem that before loading and unloading, it is necessary to manually climb the carriage to lift the canvas, which is likely to pose a safety hazard to the driver and cause inconvenience to transportation, the utility model aims to provide an asphalt concrete truck with a semi-canvas-lifting mechanism.
[0005] To achieve the technical purpose, the solution of the utility model is: an asphalt concrete truck with a semi-canvas-lifting mechanism, including a vehicle body, a canvas is covered around the carriage of the vehicle body, and a canvas-lifting assembly is arranged at the tail end of the canvas; the canvas-lifting assembly includes a longitudinal rod and a transverse rod, the transverse rod is integrally arranged between the two longitudinal rods, and both of the two longitudinal rods are rotatably arranged on the front and rear sides of the vehicle body.
[0006] Further, a driving mechanism is arranged on the front side of the carriage of the vehicle body, and the driving mechanism is composed of a first self-locking motor and a first gear. The first self-locking motor is fixed to the front side of the carriage of the vehicle body, and the output end of the first self-locking motor is fixed with the first gear through a rotating shaft; a second gear is fixed to the front side of one of the longitudinal rods, and the second gear meshes with the first gear to drive the longitudinal rod to rotate.
[0007] Further, the two longitudinal rods are installed at the 1 / 4 position of the carriage length, and connecting shafts are fixed to the inner sides of the two longitudinal rods. One end of each connecting shaft is rotatably connected to the carriage of the vehicle body through a bearing for installing the longitudinal rod.
[0008] Furthermore, a sleeve is sleeved on the periphery of the transverse rod, and a cloth pulling is fixed to the outer surface of each sleeve by a rivet. The upper end of the cloth pulling is fixed to the inner side of the tail end of the canvas by a rivet for installing the canvas.
[0009] Furthermore, a humidity sensor, an electric heater and a temperature sensor are arranged on the lower surface of the canvas for keeping the temperature in the carriage constant for a long time.
[0010] Furthermore, the tail end of the canvas is fixed 10 cm behind the transverse rod, and a tightening assembly is arranged at the extended end of the canvas. The tightening assembly is composed of a second self-locking motor, a pulley and a tightening rope. The second self-locking motor is fixed to the front side of one of the longitudinal rods, and the output end of the second self-locking motor is fixed with a pulley through a rotating shaft for adjusting the tightness of the tightening rope;
[0011] Furthermore, the tightening rope passes through the extended end of the canvas, one end of the tightening rope is wound around the pulley, and the other end of the tightening rope is fixed to the longitudinal rod at the rear side of the carriage by a rivet.
[0012] Furthermore, a controller is arranged in the driver's cab of the vehicle body for controlling the driving mechanism and the tightening assembly;
[0013] 1. In the present utility model, before loading and unloading, the longitudinal rod and the transverse rod in the cloth lifting assembly can be driven to rotate and lift and lower, so that the canvas can flexibly cover the top and the tail end of the carriage, and can be folded on the top of the carriage, realizing the effect of automatically lifting the canvas, avoiding the climbing link of workers, avoiding the risk of workers falling, improving safety and bringing convenience to transportation;
[0014] 2. This device can monitor the temperature of the material transport vehicle in real time, and when the surface temperature of the asphalt mixture is lower than the requirement in case of strong wind, rainfall, etc., it can be automatically heated to effectively ensure the temperature of the asphalt mixture; during the transportation of the asphalt mixture, the canvas can cover the tail end and the upper end of the carriage, and the tail end of the canvas has an automatic tightening function through the tightening assembly, covering the material vehicle carriage more tightly; during the paving construction, only a part of the canvas with an area of 1 / 4 is lifted, effectively reducing the temperature loss of the mixture. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 is a schematic diagram of the overall structure of the present utility model;
[0016] Figure 2 is a schematic diagram of the canvas being lifted of the present utility model;
[0017] Figure 3 is a top view schematic diagram of the present utility model;
[0018] Figure 4 is a schematic diagram of the cloth lifting assembly of the present utility model;
[0019] Figure 5 For the present utility model Figure 3 Schematic enlarged view of position a in this
[0020] Figure 6 Schematic view of the canvas bottom of the present utility model
[0021] Wherein 1, vehicle body; 2, canvas; 3, canvas lifting assembly; 31, longitudinal rod; 32, transverse rod; 33, sleeve; 34, pulling cloth; 35, second gear; 36, connecting shaft; 4, tightening assembly; 41, pulley; 42, tightening rope; 43, second self-locking motor; 5, humidity sensor; 6, electric heating; 7, first self-locking motor; 8, first gear; 9, temperature sensor Specific embodiments
[0022] The following further describes the utility model of the present application in detail with reference to the drawings and specific embodiments. In order to describe the technical solutions clearly and completely, the following embodiments are selected for description; all other embodiments obtained without creative efforts based on the content recorded in the present application fall within the protection scope of the present utility model
[0023] In the following embodiments, it should be noted that the orientation or positional relationships such as "upper", "lower", "left", "right", "inner", "outer", "top / bottom" in the terms are all based on the orientation or positional relationships shown in the drawings, and are only for the convenience of clearly describing the present embodiments, rather than indicating or implying that the device or element referred to must have a specific orientation, so it cannot be understood as a limitation to the present application
[0024] As Figures 1 to 6 shown, the embodiment of the present invention provides an asphalt concrete truck with a semi-canvas-lifting mechanism, which includes a vehicle body 1. The periphery of the carriage of the vehicle body 1 is covered with a canvas 2, and a canvas lifting assembly 3 is arranged at the tail end of the canvas 2; the canvas lifting assembly 3 includes a longitudinal rod 31 and a transverse rod 32. The transverse rod 32 is integrally arranged between the two longitudinal rods 31, and the two longitudinal rods 31 are rotatably arranged on the front and rear sides of the vehicle body 1
[0025] A driving mechanism is provided at the front side of the carriage of the vehicle body 1, and the driving mechanism consists of a first self-locking motor 7 and a first gear 8. The first self-locking motor 7 is fixed to the front side of the carriage of the vehicle body 1, and the output end of the first self-locking motor 7 fixes the first gear 8 through a rotating shaft; two longitudinal rods 31 are installed at the 1 / 4 position of the carriage length. A second gear 35 is fixed to the front side of one of the longitudinal rods 31. The second gear 35 meshes with the first gear 8 to drive the longitudinal rod 31 to rotate. Connecting shafts 36 are fixed to the inner sides of the two longitudinal rods 31, and one end of each connecting shaft 36 is rotatably connected to the carriage of the vehicle body 1 through a bearing. A sleeve 33 is sleeved around the outer periphery of the cross bar 32, and a cloth pull 34 is fixed to the outer surface of each sleeve 33 through a rivet. The upper end of the cloth pull 34 is fixed to the inner side of the tail end of the canvas 2 through a rivet. A humidity sensor 5, an electric heater 6 and a temperature sensor 9 are arranged on the lower surface of the canvas 2 to monitor the surface temperature of the mixture in real time. When it is found that the material temperature is significantly lower than the set value, the electric heater 6 is started to heat the mixture; this device can monitor the surface temperature of the mixture in real time during the transportation of the mixture and automatically heat it, and the temperature of the mixture can be maintained for a long time; the initial set value can be set between 30-90 degrees; the electric heater 6 is an electric heating wire;
[0026] Reference Figure 2 and Figure 3 , the tail end of the canvas 2 is fixed 10 cm behind the extension of the cross bar 32. A tightening assembly 4 is arranged at the extended end of the canvas 2. The tightening assembly 4 consists of a second self-locking motor 43, a pulley 41 and a tightening rope 42. The second self-locking motor 43 is fixed to the front side of one of the longitudinal rods 31, and the output end of the second self-locking motor 43 fixes the pulley 41 through a rotating shaft; the tightening rope 42 passes through the extended end of the canvas 2, one end of the tightening rope 42 is wound around the pulley 41, and the other end of the tightening rope 42 is fixed to the longitudinal rod 31 located at the rear side of the carriage through a rivet. A controller is arranged in the driver's cab of the vehicle body 1 to control the driving mechanism and the tightening assembly 4. The canvas 2 is allowed to naturally droop to the tail end of the carriage to complete the covering of the carriage; to reduce the temperature loss during the transportation of the material, the second self-locking motor 43 is started to drive the pulley 41 to rotate, and by tightening the tightening rope 42, the tail end of the canvas 2 is tightly fixed to the tail of the carriage, which is beneficial to maintaining the temperature of the asphalt in the carriage;
[0027] Working principle: After the transport vehicle is filled with the mixed asphalt mixture, the canvas 2 is covered on the top surface of the carriage; to ensure the heat preservation effect of the transport vehicle, the first self-locking motor 7 is started to drive the first gear 8 to rotate, and the longitudinal rod 31 and the cross bar 32 are lowered, so that the canvas 2 naturally droops to the tail end of the carriage to complete the covering of the carriage; to reduce the temperature loss during the transportation of the material, the second self-locking motor 43 is started to drive the pulley 41 to rotate, and by tightening the tightening rope 42, the tail end of the canvas 2 is tightly fixed to the tail of the carriage;
[0028] When carrying out the paving construction of the asphalt pavement, first start the second self-locking motor 43 to relax the tightening rope 42, and then start the first self-locking motor 7 to drive the first gear 8 to rotate, lifting the longitudinal rod 31 and the transverse rod 32, so that the canvas 2 is folded and stacked on the top surface of the carriage, exposing 1 / 4 of the top surface area of the carriage for the dumping of the mixture and observing the dumping condition of the mixture during the construction process. Keep this state until the mixture is completely unloaded;
[0029] During the transportation of the material, the temperature sensor 9 arranged on the canvas 2 monitors the surface temperature of the mixture in real time. When it is found that the material temperature is significantly lower than the set value, start the electric heating 6 to heat the mixture; this device can monitor the surface temperature of the mixture in real time during the transportation of the material and automatically heat it, maintaining the temperature of the mixture for a long time; it has a high degree of automation, reduces the poor effect of the traditional driver of the material transport vehicle manually lifting the cloth, reduces the risk of the driver falling when climbing up and down, and has a high practical value, which is conducive to large-scale promotion and is applicable to all material transport vehicles.
[0030] The above is only the preferred embodiment of the present invention and is not intended to limit the present invention. Any minor modifications, equivalent replacements, and improvements made to the above embodiments based on the technical essence of the present invention shall be included within the protection scope of the technical solution of the present invention.
Claims
1. An asphalt concrete material truck with a half-lifting mechanism, comprising a vehicle body (1), characterized in that: The outer periphery of the compartment of the vehicle body (1) is covered with a canvas (2), and a cloth lifting assembly (3) is provided at the rear end of the canvas (2); The cloth lifting assembly (3) comprises a longitudinal rod (31) and a transverse rod (32), the transverse rod (32) being integrally arranged between the two longitudinal rods (31), and the two longitudinal rods (31) being rotatably arranged at the front and rear sides of the vehicle body (1).
2. The asphalt concrete material truck with a half-lifting mechanism according to claim 1 is characterized in that: A driving mechanism is provided on the front side of the carriage of the vehicle body (1), and the driving mechanism is composed of a No. 1 self-locking motor (7) and a No. 1 gear (8), the No. 1 self-locking motor (7) is fixed to the front side of the carriage of the vehicle body (1), and the output end of the No. 1 self-locking motor (7) is fixed to the No. 1 gear (8) via a rotating shaft; A second gear (35) is fixed to the front side of one of the longitudinal rods (31), and the second gear (35) is meshed with the first gear (8) to drive the longitudinal rod (31) to rotate.
3. The asphalt concrete material truck with a half-lifting mechanism according to claim 2 is characterized in that: The two longitudinal rods (31) are installed at a position of 1 / 4 of the length of the carriage, and a connecting shaft (36) is fixed on the inner side of the two longitudinal rods (31), and one end of the connecting shaft (36) is rotatably connected to the carriage of the vehicle body (1) through a bearing.
4. The asphalt concrete material truck with a half-lifting mechanism according to claim 1 is characterized in that: The outer periphery of the transverse rod (32) is provided with a sleeve (33), and a pull cloth (34) is fixed to the outer surface of each sleeve (33) via rivets, and the upper end of the pull cloth (34) is fixed to the inner side of the tail end of the canvas (2) via rivets.
5. The asphalt concrete material truck with a half-lifting mechanism according to claim 1 is characterized in that: The lower surface of the canvas (2) is provided with a humidity sensor (5), an electric heater (6) and a temperature sensor (9).
6. The asphalt concrete material truck with a half-lifting mechanism according to claim 1 is characterized in that: The tail end of the canvas (2) is fixed to the transverse rod (32) and extends 10 cm behind. The extended end of the canvas (2) is provided with a tightening assembly (4), and the tightening assembly (4) is composed of a No. 2 self-locking motor (43), a pulley (41) and a tightening rope (42). The No. 2 self-locking motor (43) is fixed to the front side of one of the longitudinal rods (31), and the output end of the No. 2 self-locking motor (43) is fixed to the pulley (41) via a rotating shaft; The tightening rope (42) passes through the extended end of the canvas (2), one end of the tightening rope (42) is wound around the pulley (41), and the other end of the tightening rope (42) is fixed to the longitudinal rod (31) located at the rear side of the carriage through a rivet.
7. The asphalt concrete material truck with a half-lifting mechanism according to claim 2 is characterized in that: A controller is arranged in the driving cabin of the vehicle body (1) for controlling the driving mechanism and the tightening assembly (4).