Stamping part hole-dividing packaging device

Abstract

The utility model discloses a stamping part hole-dividing packaging device, and belongs to the technical field of stamping part packaging. The device mainly comprises a rack and a turnover mechanism, the rack is provided with a storage mechanism, a mechanical arm, a sliding table, a detection carrying table, a transfer carrying table and a loading frame, the sliding table is slidably connected with a moving block, the rack is provided with a camera, the camera is located above the detection carrying table, and the rack is provided with a grabbing mechanism used for adsorbing stamping parts. According to the stamping part hole-dividing packaging device, the moving mechanism is used for controlling the grabbing mechanism to operate, stamping parts are sequentially transferred to the detection carrying table, the transfer carrying table, the turnover mechanism and a packaging disc on the loading frame, accurate detection is conducted through a camera, it is guaranteed that the front faces and the back faces of the stamping parts are placed accurately, and the production efficiency is improved. And timely adjustment of the unqualified stamping parts is guaranteed through the turnover mechanism, packaging errors are avoided, the automatic packaging process is adopted, manual intervention is reduced, and the hole-dividing packaging efficiency of the stamping parts is remarkably improved.

Description

Technical Field

[0001] The present application relates to the technical field of stamping part packaging, and specifically relates to a stamping part cavity-dividing packaging device. Background Art

[0002] Electronic stamping parts are one of the parts in the production of electronic components. After being processed, in order to ensure the safe transportation and proper storage of the products, packaging is required.

[0003] In the prior art, the packaging work of stamping parts usually manually places stamping parts on the packaging tray one by one. The manual method has a low degree of automation, which is not only time-consuming and laborious, but also reduces the packaging efficiency of electronic stamping parts. In addition, when manually placing stamping parts, it is easy to place them in the wrong direction, especially when the stamping parts have a complex shape and small size, which will affect the neatness and beauty of the packaging and cause inconvenience to subsequent use.

[0004] Therefore, it is necessary to provide a stamping part cavity-dividing packaging device to solve the above problems.

[0005] It should be noted that the above information disclosed in this background art section is only used to understand the background art of the concept of the present application, and therefore, it may include information that does not constitute the prior art. Summary of the Utility Model

[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a stamping part cavity-dividing packaging device, which controls the operation of the material-gripping mechanism by using a moving mechanism, so that the stamping parts are sequentially transferred to the inspection stage, the intermediate transfer stage, the flipping mechanism and the packaging tray on the loading rack, and is accurately detected by a camera to ensure that the front and back sides of the stamping parts are placed correctly, and uses the flipping mechanism to ensure the timely adjustment of unqualified stamping parts, avoiding packaging errors, adopting an automated packaging process, reducing manual intervention, and significantly improving the cavity-dividing packaging efficiency of stamping parts.

[0007] The technical solution adopted by this application to solve its technical problems is as follows: A stamping part cavity-packaging device, comprising: a frame and a flipping mechanism. A storage mechanism, a robotic arm, a sliding table, a detection stage, an intermediate transfer stage, and a loading rack are respectively installed on the frame. A moving block is slidably connected to the sliding table. A camera is installed on the frame, and the camera is located above the detection stage. A material-gripping mechanism for adsorbing stamping parts is installed on the frame. The flipping mechanism includes an electric push rod, a support block, and a first motor. Both the electric push rod and the first motor are installed on the frame. A support stage is installed at the top of the electric push rod. The support block is slidably connected to the frame, and a second motor is installed at the top of the support block. A rotating shaft is installed at the output end of the second motor, and a negative pressure suction nozzle is installed on the outer side wall of the rotating shaft. Among them, a power source for driving the support block to move along the X-axis direction is further installed on the frame, and a moving mechanism for driving the material-gripping mechanism to move along the X-axis and Z-axis directions is further installed on the frame.

[0008] Further, the material-gripping mechanism includes a connecting frame. Four support rods are installed on one side of the connecting frame, and vacuum suction cups are installed on the support rods.

[0009] Further, the storage mechanism includes a vibrating table. A storage box is installed on the top of the vibrating table, and a feeding table is installed on one side of the storage box.

[0010] Further, baffles are installed on the inner side walls of the feeding table, and a material-passing gap is formed between the bottom of the baffles and the inner bottom of the feeding table.

[0011] Further, the height of the feeding table is higher than that of the storage box, and the feeding table is inclined.

[0012] Further, the power source includes a first motor installed on the top of the frame. A screw rod is installed at the output end of the first motor, and a screw sleeve matching the screw rod is installed in the support block.

[0013] Further, a rotary joint connected to an external air pipe is installed at the end of the rotating shaft.

[0014] The beneficial effects of this application are as follows: A stamping part cavity-packaging device provided by this application controls the operation of the material-gripping mechanism through the moving mechanism, so that the stamping parts are sequentially transferred to the packaging trays on the detection stage, the intermediate transfer stage, the flipping mechanism, and the loading rack. Precise detection is carried out by the camera to ensure that the front and back sides of the stamping parts are placed correctly. The flipping mechanism is used to ensure the timely adjustment of unqualified stamping parts, avoiding packaging errors. An automated packaging process is adopted, reducing manual intervention and significantly improving the cavity-packaging efficiency of stamping parts.

[0015] In addition to the purposes, features, and advantages described above, the present application has other purposes, features, and advantages. The following will further elaborate on the present application with reference to the drawings. Description of the Drawings

[0016] The accompanying drawings forming a part of this application are used to provide a further understanding of the application. The schematic embodiments and descriptions thereof of the application are used to explain the application and do not unduly limit the application.

[0017] In the drawings:

[0018] Figure 1 is a schematic diagram of the overall structure;

[0019] Figure 2 is a schematic diagram of the partial structure;

[0020] Figure 3 is a schematic diagram of the structure of the material grabbing mechanism;

[0021] Figure 4 is a schematic diagram of the structure of the flipping mechanism;

[0022] Figure 5 is a schematic diagram of the structure of the storage mechanism.

[0023] Among them, the reference numerals in the drawings:

[0024] 1, frame; 2, storage mechanism; 21, vibrating table; 22, storage box; 23, feeding table; 24, baffle; 3, loading rack; 4, moving mechanism; 5, material grabbing mechanism; 51, connecting frame; 52, support rod; 53, vacuum suction cup; 6, robotic arm; 7, sliding table; 8, moving block; 9, flipping mechanism; 91, electric push rod; 92, support platform; 93, support block; 94, first motor; 95, screw rod; 96, second motor; 97, rotating shaft; 98, negative pressure suction nozzle; 10, detection platform; 11, intermediate transfer platform; 12, camera. Detailed Embodiments

[0025] It should be noted that, without conflict, the embodiments in the present application and the features in the embodiments can be combined with each other. The following will detail the present application with reference to the drawings and in combination with the embodiments.

[0026] In order to enable those skilled in the art to better understand the solution of the present application, the following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only a part of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the scope of protection of the present application.

[0027] As Figures 1-5 shown, the present application provides a cavity-dividing packaging device for stamped parts, comprising: a frame 1 and a flipping mechanism 9. A storage mechanism 2, a robotic arm 6, a sliding table 7, a detection stage 10, an intermediate transfer stage 11 and a loading rack 3 are respectively installed on the frame 1. The robotic arm 6, the sliding table 7, the detection stage 10, the intermediate transfer stage 11 and the loading rack 3 are all fixed to the frame 1 by bolts. A moving block 8 is slidably connected to the sliding table 7, and the movement of the moving block 8 on the sliding table 7 can be realized by means of a motor screw. A camera 12 is installed on the frame 1, and the camera 12 is located above the detection stage 10. A material-gripping mechanism 5 for adsorbing stamped parts is installed on the frame 1. The flipping mechanism 9 includes an electric push rod 91, a support block 93 and a first motor 94. The electric push rod 91 and the first motor 94 are both installed on the frame 1. A support stage 92 is installed at the top of the electric push rod 91. The support block 93 is slidably connected to the frame 1, and a second motor 96 is installed at the top of the support block 93. The second motor 96 is fixed to the top of the support block 93 by bolts. A rotating shaft 97 is installed at the output end of the second motor 96, and a negative pressure suction nozzle 98 is installed on the outer side wall of the rotating shaft 97. Among them, a power source for driving the support block 93 to move in the X-axis direction is also installed on the frame 1, and a moving mechanism 4 for driving the material-gripping mechanism 5 to move in the X-axis and Z-axis directions is also installed on the frame 1.

[0028] In the present embodiment, the present scheme is a device for performing cavity packaging on stamped parts after processing. Specifically, the stamped parts to be packaged are placed in the storage mechanism 2, and the mechanical arm 6 is used to transfer the stamped parts on the storage mechanism 2 to the moving block 8. Then the moving block 8 slides on the slide 7 to drive the stamped parts on the top of the moving block 8 to move. The movement mechanism 4 is used to control the operation of the grabbing mechanism 5, and the vacuum suction cup 53 is used to transport the stamped parts, so that the stamped parts are transferred to the inspection platform 10, the intermediate transfer platform 11 flip mechanism 9 and the packaging tray on the loading rack 3 in turn. When the stamped parts are transferred to the inspection platform 10, the camera 12 located above the stamped parts can detect the front and back sides of the stamped parts. When it is detected that the position of the stamped parts is correctly placed, the stamped parts are transferred to the support platform 92 by the grabbing mechanism 5, and finally moved to the packaging tray on the loading rack 3 by the grabbing mechanism 5. When the camera 12 located above the stamped parts detects that the position of the stamped parts is reversed, the electric push rod 91 drives the support The carrier 92 descends, and the power source drives the second motor 96 to move the X-axis, so that the negative pressure suction nozzle 98 moves to the position of the original support carrier 92, and the stamping part is transferred to the negative pressure suction nozzle 98 on the outer wall of the rotating shaft 97 by the grasping mechanism 5. The negative pressure suction nozzle 98 can adsorb the stamping part, and then the second motor 96 is used to drive the rotating shaft 97 to rotate 180 degrees to flip the stamping part. Then the negative pressure suction nozzle 98 releases the adsorption of the stamping part, and the stamping part falls to the top of the supporting carrier 92 to complete the flipping work. Then the flipping mechanism 9 is reset, and finally the flipped stamping part is moved by the grasping mechanism 5 to the packaging tray on the loading rack 3, so that the stamping part can be placed on the packaging tray with the same side. The automated packaging process is adopted to reduce manual intervention and significantly improve the efficiency of the sub-hole packaging of the stamping parts. The camera 12 is used for precise detection to ensure that the front and back sides of the stamping parts are placed accurately, and the flipping mechanism 9 is used to ensure the timely adjustment of unqualified stamping parts to avoid packaging errors.

[0029] Among them, during each transfer process of the stamped parts, the packaging tape on the loading rack 3 will produce corresponding movement. The movement of the packaging tape on the loading rack 3 is achieved by an external power mechanism. This technology adopts the current existing technology and can be known to technical personnel in this field, so it will not be elaborated in detail, so as to ensure that the stamped parts can be accurately transferred to the groove on the packaging tray.

[0030] It should be noted that the moving mechanism 4 can move the material grabbing mechanism 5 in the X-axis and Z-axis directions through the motor screw and hydraulic cylinder. Specifically, the motor screw method drives the screw to rotate through the motor, and then drives the connected slider to move linearly on the screw, realizing the movement of the material grabbing mechanism 5 in the X-axis direction. The hydraulic cylinder method specifically uses the pressure of hydraulic oil to push the piston to move linearly in the cylinder. A hydraulic cylinder usually consists of a cylinder body, a piston, seals, oil inlets and outlets, etc. When the hydraulic oil enters the cylinder through the oil inlet, it will push the piston forward; when the hydraulic oil is discharged through the oil outlet, the piston will move backward, realizing the movement of the material grabbing mechanism 5 in the Z-axis direction.

[0031] As Figure 3 shown, the material grabbing mechanism 5 includes a connecting frame 51. Four support rods 52 are installed on one side of the connecting frame 51. The support rods 52 are fixed to one side of the connecting frame 51 by bolts. A vacuum suction cup 53 is installed on the support rods 52. The vacuum suction cup 53 is installed on the support rods 52 by threaded connection.

[0032] In this embodiment, by using the vacuum suction cup 53, the stamping parts can be adsorbed, and in cooperation with the moving mechanism 4, the stamping parts are grabbed and transferred to the subsequent processing link.

[0033] As Figure 5 shown, the storage mechanism 2 includes a vibrating table 21. A storage frame 22 is installed on the top of the vibrating table 21. A loading table 23 is installed on one side of the storage frame 22. The loading table 23 is fixed to one side of the storage frame 22 through a bracket. A baffle 24 is installed on the inner side wall of the loading table 23. The baffle 24 is fixed to the inner side wall of the loading table 23 by bolts. A material passing gap is formed between the bottom of the baffle 24 and the inner bottom of the loading table 23. The height of the loading table 23 is higher than that of the storage frame 22, and the loading table 23 is inclined.

[0034] In this embodiment, the staff can place the stamping parts to be packaged on the loading table 23. By intermittently starting the vibrating table 21, the storage frame 22 and the loading table 23 are controlled to vibrate synchronously, so that the stamping parts on the loading table 23 can fall on the storage frame 22. Through intermittent vibration, the stamping parts on the storage frame 22 are more evenly distributed;

[0035] Among them, a material passing gap is formed between the bottom of the arranged baffle 24 and the inner bottom of the loading table 23, which can prevent too many stamping parts from falling into the storage frame 22 every time of vibration;

[0036] In addition, a positioning camera is installed above the storage frame 22. The positioning camera can capture the position information of the stamping parts on the storage frame 22 in real time and feed this information back to the control system. According to the feedback from the positioning camera, the robotic arm 6 can accurately move to directly above the stamping parts on the storage frame 22. After the adsorption device at the end of the robotic arm 6, such as a vacuum chuck, aligns with the stamping parts, the adsorption function is activated to grab and transfer them from the storage frame 22 to the subsequent processing link.

[0037] As Figure 4 shown, the power source includes a first motor 94 installed on the top of the frame 1. The first motor 94 is fixed to the top of the frame 1 by bolts. A screw rod 95 is installed at the output end of the first motor 94, and a screw sleeve matching the screw rod 95 is installed inside the support block 93.

[0038] In this embodiment, by using the first motor 94 to control the rotation of the screw rod 95, the support block 93 is driven to move, thereby driving the second motor 96 and the rotating shaft 97 to move in the X-axis direction.

[0039] As Figure 4 shown, a rotary joint connected to an external air pipe is installed at the end of the rotating shaft 97.

[0040] In this embodiment, by connecting the external air pipe to the rotary joint, the support block 93 adsorbs the stamping parts.

[0041] Working principle:

[0042] Place the stamping parts to be packaged in the storage mechanism 2. The robotic arm 6 grabs the stamping parts from the storage mechanism 2 and places them on the moving block 8. The moving block 8 slides on the sliding table 7 to transport the stamping parts to the subsequent processing position. The material grabbing mechanism 5 uses the vacuum chuck 53 to transfer the stamping parts to the detection stage 10 in sequence. The camera 12 above the detection stage 10 performs front and back detection on the stamping parts. If the position of the stamping parts is correct, they are directly transferred by the material grabbing mechanism 5 to the support stage 92. If the stamping parts are placed in the reverse position, the flipping mechanism 9 is triggered. The electric push rod 91 drives the support stage 92 to descend. The second motor 96 drives the rotating shaft 97 and the negative pressure suction nozzle 98 to move to the original position of the support stage 92. The negative pressure suction nozzle 98 adsorbs the stamping parts and realizes the flipping of the stamping parts through a 180-degree rotation of the rotating shaft 97. After flipping, the negative pressure suction nozzle 98 releases the adsorption, and the stamping parts fall back to the support stage 92. The flipped stamping parts are moved by the material grabbing mechanism 5 to the packaging tray on the loading rack 3 to ensure that all stamping parts are placed on the packaging tray with the same side facing up, completing the automated cavity packaging process.

[0043] The above are only the preferred embodiments of the present application and are not intended to limit the present application. For those skilled in the art, various modifications and variations can be made to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included within the protection scope of the present application.

Claims

1. A punching parts packaging device, characterized in that: include: A frame (1), wherein a storage mechanism (2), a mechanical arm (6), a slide (7), a detection platform (10), an intermediate transfer platform (11) and a loading rack (3) are respectively installed on the frame (1), a moving block (8) is slidably connected to the slide (7), a camera (12) is installed on the frame (1), and the camera (12) is located above the detection platform (10), and a grabbing mechanism (5) for adsorbing stamping parts is installed on the frame (1); A flip mechanism (9), the flip mechanism (9) comprising an electric push rod (91), a support block (93) and a first motor (94), the electric push rod (91) and the first motor (94) are both mounted on a frame (1), a support platform (92) is mounted on the top of the electric push rod (91), the support block (93) is slidably connected to the frame (1), and a second motor (96) is mounted on the top of the support block (93), a rotating shaft (97) is mounted on the output end of the second motor (96), and a negative pressure suction nozzle (98) is mounted on the outer side wall of the rotating shaft (97); The frame (1) is also provided with a power source for driving the support block (93) to move along the X-axis direction, and the frame (1) is also provided with a moving mechanism (4) for driving the material grabbing mechanism (5) to move along the X-axis and Z-axis directions.

2. A punching part cavity packaging device according to claim 1, characterized in that: The material grabbing mechanism (5) comprises a connecting frame (51), four supporting rods (52) are installed on one side of the connecting frame (51), and vacuum suction cups (53) are installed on the supporting rods (52).

3. A punching part cavity packaging device according to claim 1, characterized in that: The storage mechanism (2) comprises a vibration table (21), a storage frame (22) is installed on the top of the vibration table (21), and a loading table (23) is installed on one side of the storage frame (22).

4. A punching part cavity packaging device according to claim 3, characterized in that: A baffle (24) is installed on the inner wall of the loading platform (23), and a material passing gap is formed between the bottom of the baffle (24) and the inner bottom of the loading platform (23).

5. The punching parts cavity packaging device according to claim 3, characterized in that: The height of the loading platform (23) is higher than that of the storage frame (22), and the loading platform (23) is arranged in an inclined manner.

6. The punching parts packaging device according to claim 1, characterized in that: The power source comprises a first motor (94) mounted on the top of the frame (1); a screw rod (95) is mounted on the output end of the first motor (94); and a screw sleeve matching the screw rod (95) is mounted in the support block (93).

7. The punching parts cavity packaging device according to claim 1, characterized in that: A rotating joint connected to an external air pipe is installed at the end of the rotating shaft (97).

Images