Heat insulation ceramic foam structure

By designing auxiliary mechanisms in the thermally insulated ceramic foam structure, the problem of unstable stacking of foams during transportation is solved, and higher transportation stability and use efficiency are achieved.

CN223031771UActive Publication Date: 2025-06-27奥创特新(南通)新能源科技有限公司
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Patent Information

Application Number
CN202421745304.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-23
Publication Date
2025-06-27
Estimated Expiration
2034-07-23

AI Technical Summary

Technical Problem

The existing heat-insulated ceramic foam used in the construction field is prone to stack unstable due to brakes and other reasons during transportation, collapse or displacement, which will cause damage to the foam and reduce the use effect and efficiency.

Method used

A thermally insulated ceramic foam structure is designed, including a foam body and an auxiliary mechanism. The auxiliary mechanism includes four rectangular grooves, rectangular blocks, round rods, rubber sleeves and cylindrical grooves. Through the cooperation of these components, the friction between the round rods and cylindrical grooves is increased to ensure that the foam is not easy to slide during transportation.

Benefits of technology

By setting up an auxiliary mechanism, the stacking stability of foam during transportation is improved, collapse or displacement is avoided, the service life of foam is extended, and the use effect and efficiency are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a heat-insulating ceramic foam structure, which relates to the technical field of foam and comprises a foam body, an auxiliary mechanism is arranged on the foam body and comprises four rectangular grooves, a rectangular block is arranged in each rectangular groove, and the rectangular blocks are arranged in the rectangular grooves. And two symmetrical round rods are fixed to the tops of the two rectangular blocks correspondingly. By arranging the auxiliary mechanism, the heat-insulating ceramic foam used in the building field can have the function of being convenient to stack and transport, that is, when the heat-insulating ceramic foam used in the building field is transported in a layer-by-layer stacking mode, the heat-insulating ceramic foam is not prone to being stacked unstably due to braking and other reasons, and the heat-insulating ceramic foam is not prone to falling off. According to the heat-insulating ceramic foam for the building field, the situation that the foam is damaged due to the fact that the foam is collapsed or shifted is avoided, the using effect of the heat-insulating ceramic foam for the building field is improved, and meanwhile the using efficiency of the heat-insulating ceramic foam for the building field is also improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of foam, in particular to a heat-insulating ceramized foam structure. Background Art

[0002] Foam is a lightweight material with a porous structure, usually made of plastics, rubbers or other polymer materials. It is widely used in the fields of construction, industry, electronics and aerospace. For special building parts with high requirements for fire prevention and heat insulation, heat-insulating ceramized foam is generally used.

[0003] When most of the existing heat-insulating ceramized foams used in the construction field are transported, although they are light in weight and convenient for handling and loading and unloading, thus reducing the labor cost of transportation, they do not have the function of convenient stacking and transportation. That is, when the heat-insulating ceramized foams used in the construction field are transported, they are placed in a stacked manner layer by layer. This stacking method is prone to sliding between layers due to reasons such as braking during transportation, resulting in unstable stacking, and then collapse or displacement, thus causing damage to the foam. This not only reduces the use effect of the heat-insulating ceramized foam used in the construction field, but also reduces the use efficiency of the heat-insulating ceramized foam used in the construction field.

[0004] Therefore, it is necessary to propose a new heat-insulating ceramized foam structure to solve the problems raised in the above background art. Summary of the Utility Model

[0005] The purpose of the utility model is to solve the problem that the existing heat-insulating ceramized foams used in the construction field do not have the function of convenient stacking and transportation. That is, when the heat-insulating ceramized foams used in the construction field are transported, they are placed in a stacked manner layer by layer. This stacking method is prone to sliding between layers due to reasons such as braking during transportation, resulting in unstable stacking, and then collapse or displacement, thus causing damage to the foam. This not only reduces the use effect of the heat-insulating ceramized foam used in the construction field, but also reduces the use efficiency of the heat-insulating ceramized foam used in the construction field, and a heat-insulating ceramized foam structure is proposed.

[0006] To achieve the above purpose, the utility model adopts the following technical scheme: a heat-insulating ceramized foam structure, including a foam body, and an auxiliary mechanism is arranged on the foam body;

[0007] The auxiliary mechanism includes four rectangular grooves, and a rectangular block is arranged inside each rectangular groove. Two symmetrically arranged round rods are fixed on the top of each of the two rectangular blocks. A circular ring groove is opened at the top of each round rod, and a rubber sleeve is adhesively connected inside each circular ring groove. Two symmetrically arranged cylindrical grooves are opened at the bottom of each of the other two rectangular blocks.

[0008] Preferably, two of the rectangular grooves are opened at positions near both sides of the top of the foam body, and the other two rectangular grooves are opened at positions near both sides of the bottom of the foam body, which facilitates providing a placement position for the rectangular blocks under the action of the rectangular grooves.

[0009] Preferably, the tops of two of the rectangular blocks are on the same horizontal plane as the top of the foam body, and the bottoms of the other two rectangular blocks are on the same horizontal plane as the bottom of the foam body, which can provide a fixed position for the round rods under the action of the rectangular blocks.

[0010] Preferably, the size of each round rod is respectively adapted to the size of each cylindrical groove, and the bottom diameter of each round rod is respectively the same as the outer wall diameter of each rubber sleeve, which facilitates increasing the stability between the round rod and the cylindrical groove under the action of the rubber sleeve.

[0011] Preferably, the foam body includes a heat insulation layer, and a rubber base layer is provided on the top of the heat insulation layer, which can endow the foam body with better flexibility under the action of the rubber base layer.

[0012] Preferably, a ceramicized base layer is provided on the top of the rubber base layer, and a flame retardant layer is provided on the top of the ceramicized base layer, which facilitates preventing the fire from spreading to adjacent building materials through the foam body under the action of the flame retardant layer.

[0013] Preferably, a moisture-proof layer is provided on the top of the flame retardant layer, and a corrosion-resistant layer is provided on the top of the moisture-proof layer, which can prevent corrosive substances from penetrating into the interior of the foam body under the action of the corrosion-resistant layer.

[0014] Compared with the prior art, the advantages and positive effects of the present utility model are as follows.

[0015] 1. In the present utility model, by providing an auxiliary mechanism, the heat-insulating and ceramicized foam for the construction field can have the function of being conveniently stacked and transported. That is, when the heat-insulating and ceramicized foam for the construction field is transported in a stacked manner layer by layer, it is not easy to cause the unstable stacking of the heat-insulating and ceramicized foam due to reasons such as braking, resulting in collapse or displacement, and thus the situation of foam damage. This not only improves the use effect of the heat-insulating and ceramicized foam for the construction field, but also improves the use efficiency of the heat-insulating and ceramicized foam for the construction field. Through the cooperation of the rectangular grooves and the rectangular blocks, the round rods can be fixed on the foam body. Through the cooperation of the circular ring grooves and the rubber sleeves, the friction between the round rods and the cylindrical grooves can be increased.

[0016] 2. In this utility model, by setting the foam body, the heat exchange between the inside and outside of the building can be reduced, thereby reducing the energy consumption of air conditioning in summer and heating in winter. Under the action of the heat insulation layer, the indoor temperature of the building can be kept relatively stable, and the temperature fluctuation can be reduced, thus creating a more comfortable environment. Under the action of the ceramization base layer, the foam body can maintain relatively stable performance even when experiencing high temperatures and is not easily severely damaged. Under the action of the moisture-proof layer, moisture can be prevented from penetrating into the interior of the foam body, avoiding the decline of its heat insulation performance due to dampness. Description of the Drawings

[0017] Figure 1 FIG. is a perspective view of a heat-insulating ceramized foam structure proposed by the present utility model;

[0018] Figure 2 FIG. is a perspective view of another angle of a heat-insulating ceramized foam structure proposed by the present utility model;

[0019] Figure 3 FIG. is a schematic structural view of the foam body of a heat-insulating ceramized foam structure proposed by the present utility model;

[0020] Figure 4 FIG. is a partial perspective view of the auxiliary mechanism of a heat-insulating ceramized foam structure proposed by the present utility model.

[0021] Legend: 1. Foam body; 101. Heat insulation layer; 102. Rubber base layer; 103. Ceramization base layer; 104. Flame retardant layer; 105. Moisture-proof layer; 106. Corrosion-resistant layer; 2. Auxiliary mechanism; 201. Rectangular groove; 202. Rectangular block; 203. Round rod; 204. Ring groove; 205. Rubber sleeve; 206. Cylindrical groove. Detailed Embodiment

[0022] In order to more clearly understand the above-mentioned objects, features and advantages of the present utility model, the following further describes the present utility model with reference to the drawings and embodiments. It should be noted that, without conflict, the embodiments of the present application and the features in the embodiments can be combined with each other.

[0023] In the following description, many specific details are set forth in order to fully understand the present utility model. However, the present utility model can also be implemented in other ways different from those described herein. Therefore, the present utility model is not limited by the specific embodiments disclosed in the following specification.

[0024] Please refer to Figures 1 - 4 , the present utility model provides a technical solution: a heat-insulating ceramized foam structure, including a foam body 1, and an auxiliary mechanism 2 is arranged on the foam body 1;

[0025] The auxiliary mechanism 2 includes four rectangular slots 201. Inside each rectangular slot 201, there is a rectangular block 202. On the top of two of the rectangular blocks 202, there are two symmetrically arranged round bars 203 fixed. On the top of each round bar 203, there is a ring groove 204. Inside each ring groove 204, there is a rubber sleeve 205 adhesively connected. On the bottom of the other two rectangular blocks 202, there are two symmetrically arranged cylindrical grooves 206.

[0026] As Figures 1 - 3 shown, two of the rectangular slots 201 are opened near both sides at the top of the foam body 1, and the other two rectangular slots 201 are opened near both sides at the bottom of the foam body 1, which facilitates providing a placement position for the rectangular blocks 202 under the action of the rectangular slots 201.

[0027] As Figures 1 - 3 shown, the tops of two of the rectangular blocks 202 are on the same horizontal plane as the top of the foam body 1, and the bottoms of the other two rectangular blocks 202 are on the same horizontal plane as the bottom of the foam body 1, which can provide a fixed position for the round bars 203 under the action of the rectangular blocks 202.

[0028] As shown in Figures 1, Figure 2 and Figure 4 the size of each round bar 203 is respectively adapted to the size of each cylindrical groove 206, and the bottom diameter of each round bar 203 is respectively the same as the outer wall diameter of each rubber sleeve 205, which facilitates increasing the stability between the round bar 203 and the cylindrical groove 206 under the action of the rubber sleeve 205.

[0029] As Figures 1 - 3 shown, the foam body 1 includes a heat insulation layer 101, and a rubber base layer 102 is arranged on the top of the heat insulation layer 101, which can endow the foam body 1 with better flexibility under the action of the rubber base layer 102.

[0030] As Figure 3 shown, a ceramicized base layer 103 is arranged on the top of the rubber base layer 102, and a flame retardant layer 104 is arranged on the top of the ceramicized base layer 103, which facilitates preventing the fire from spreading to adjacent building materials through the foam body 1 under the action of the flame retardant layer 104.

[0031] As Figure 3 shown, a moisture-proof layer 105 is arranged on the top of the flame retardant layer 104, and a corrosion-resistant layer 106 is arranged on the top of the moisture-proof layer 105, which can prevent corrosive substances from penetrating into the interior of the foam body 1 under the action of the corrosion-resistant layer 106.

[0032] The usage method and working principle of the present device: When it is necessary to stack and transport multiple thermal insulation ceramic foams used in the construction field, one of the foam bodies 1 is first placed on the carriage of the transport vehicle with its top facing upwards, and then another foam body 1 is placed on the top of the foam body 1 inside the carriage. At this time, the four round rods 203 and the four rubber sleeves 205 on the first foam body 1 (the foam body 1 first placed in the carriage) will be respectively located inside the four cylindrical grooves 206 on the second foam body 1 (the second foam body 1 placed inside the carriage), and at the same time, the bottom of the second foam body 1 will contact the top of the first foam body 1. At the same time, the bottoms of the two rectangular blocks 202 on the bottom of the second foam body 1 will respectively contact the tops of the two rectangular blocks 202 on the top of the first foam body 1, and then the remaining foam bodies 1 can be stacked inside the transport carriage according to the above operation. Under the action of the thermal insulation layer 101, the heat exchange between indoor and outdoor can be effectively reduced, reducing the building's heat in summer. The energy consumption during seasonal cooling and winter heating can be reduced, thereby greatly saving energy costs. Through the action of the rubber base layer 102, the foam body 1 can be given better flexibility, so that it can better adapt to the complex shapes and curved surfaces in the building, ensuring a close fit, thereby improving the thermal insulation effect. Through the action of the ceramic base layer 103, the foam body 1 can maintain a certain shape and strength in a fire, reducing the risk of building collapse, and providing safer conditions for personnel escape and fire rescue. Through the action of the flame retardant layer 104, the foam body 1 can slow down the spread of flames when a fire occurs, buying more time for personnel evacuation and fire rescue. Through the action of the moisture-proof layer 105, the erosion of moisture to the building can be prevented, and the expansion, deformation or damage of building materials caused by moisture can be reduced. Through the action of the corrosion-resistant layer 106, corrosive substances can be prevented from penetrating into the interior of the foam body 1, affecting its key properties such as thermal insulation and ceramicization, ensuring that it can always exert a stable thermal insulation effect in long-term use.

[0033] Among them, the heat insulation layer 101 is made of aerogel, the rubber base layer 102 is made of chloroprene rubber, the ceramic base layer 103 is made of ceramic silicone rubber, the flame retardant layer 104 is made of flame retardant nylon, the moisture-proof layer 105 is made of polyethylene film, and the corrosion-resistant layer 106 is made of silicone resin coating.

[0034] The above are only the preferred embodiments of the present utility model, and are not intended to limit the present utility model in other forms. Any person skilled in the art may use the technical content disclosed above to make changes or modifications into equivalent embodiments with equivalent changes and apply them to other fields. However, any simple modification, equivalent change and modification made to the above embodiments based on the technical essence of the present utility model without departing from the content of the technical solution of the present utility model still fall within the protection scope of the technical solution of the present utility model.

Claims

1. A heat-insulating ceramic foam structure, comprising a foam body (1), characterized in that: The foam body (1) is provided with an auxiliary mechanism (2); The auxiliary mechanism (2) comprises four rectangular grooves (201), each of which has a rectangular block (202) disposed therein, wherein two symmetrical round rods (203) are fixed on the top of two of the rectangular blocks (202), each of which has a circular groove (204) disposed on the top, each of which has a rubber sleeve (205) bonded therein, and two symmetrical cylindrical grooves (206) disposed on the bottom of the other two rectangular blocks (202).

2. The heat-insulating ceramic foam structure according to claim 1, characterized in that: Two of the rectangular grooves (201) are opened at the top of the foam body (1) near the two sides, and the other two of the rectangular grooves (201) are opened at the bottom of the foam body (1) near the two sides.

3. The heat-insulating ceramic foam structure according to claim 1, characterized in that: The tops of two of the rectangular blocks (202) are on the same horizontal plane as the top of the foam body (1), and the bottoms of the other two rectangular blocks (202) are on the same horizontal plane as the bottom of the foam body (1).

4. The heat-insulating ceramic foam structure according to claim 1, characterized in that: The size of each round rod (203) is respectively matched with the size of each cylindrical groove (206), and the bottom diameter of each round rod (203) is respectively the same as the outer wall diameter of each rubber sleeve (205).

5. The heat-insulating ceramic foam structure according to claim 1, characterized in that: The foam body (1) comprises a heat insulation layer (101), and a rubber base layer (102) is arranged on the top of the heat insulation layer (101).

6. The heat-insulating ceramic foam structure according to claim 5, characterized in that: A ceramic base layer (103) is arranged on the top of the rubber base layer (102), and a flame retardant layer (104) is arranged on the top of the ceramic base layer (103).

7. The heat-insulating ceramic foam structure according to claim 6, characterized in that: A moisture-proof layer (105) is arranged on the top of the flame-retardant layer (104), and a corrosion-resistant layer (106) is arranged on the top of the moisture-proof layer (105).