Polarizing plate stock bin and feeding and discharging device

By designing the polarized sheet silo and loading and unloading device, and using the coordinated work of the lifting mechanism, positioning mechanism, detection mechanism and suction cup mechanism, the problems of slow loading rate of existing equipment and polarizer damage are solved, and the efficient and safe loading of the polarizer is achieved.

CN223032184UActive Publication Date: 2025-06-27SHANJIN OPTOELECTRONICS (NANJING) CO
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Patent Information

Application Number
CN202421795273.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-29
Publication Date
2025-06-27
Estimated Expiration
2034-07-29

AI Technical Summary

Technical Problem

The existing polarizer automatic loading equipment has a slow loading rate and is prone to damage to the polarizer.

Method used

A polarized sheet silo and loading and unloading device are designed, including a lifting mechanism, a positioning mechanism, a rising detection mechanism, a double-sheet detection mechanism and a suction cup mechanism. Through the coordinated work of these mechanisms, efficient loading and precise positioning of the polarized plate are achieved.

Benefits of technology

It realizes rapid and safe loading of polarizers, avoids damage to polarizers during loading, and improves the degree of automation of equipment and product quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a polarizer stock bin and loading and unloading device, which comprises a stock bin and a transfer hand, a lifting mechanism is arranged at the bottom of the stock bin, the lifting mechanism is fixedly connected with the stock bin through a support frame, the lower end of the lifting mechanism is movably connected with a Z-axis motor, and a horizontal driving mechanism is arranged on the transfer hand. A vertical driving mechanism is arranged at the moving end of the horizontal driving mechanism, a suction cup mechanism is arranged at the moving end of the vertical driving mechanism, and a plurality of suction cups controlled by a plurality of suction cup control mechanisms are arranged on the suction cup mechanism. According to the utility model, the polarizing plate can be adsorbed and released, so that the polarizing plate is moved to a required position, and the position of the sucking disc on the sucking disc mechanism can be freely adjusted according to the requirement, so that the polarizing plate can be adapted to polarizing plates with different sizes.
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Description

Technical Field

[0001] The utility model relates to the field of automatic feeding of polarizing plates, and particularly to a polarizing plate magazine and a loading and unloading device. Background Art

[0002] The full name of a polarizing plate is a polarization light plate. The imaging of a liquid crystal display must rely on polarized light. All liquid crystals have two pieces of polarization light plates, front and back, closely attached to the liquid crystal glass, forming a liquid crystal sheet with a total thickness of about 1 mm, so as to present an image on the liquid crystal display. Polarizing plates are mass-produced, and defects such as bubbles, unevenness, indentations, residual glue, and air streaks will be generated during the production or transportation process. These defects will seriously affect the product quality. Therefore, each polarizing plate needs to be fed and then transported for inspection before leaving the factory. Referring to the same type of equipment on the market, relatively speaking, the feeding speed is slow, and the polarizing plate is easily damaged to varying degrees during the feeding process. Summary of the Utility Model

[0003] The purpose of the utility model is to provide a polarizing plate magazine and a loading and unloading device to solve the problems raised in the above background art.

[0004] To achieve the above purpose, the utility model adopts the following technical scheme: A polarizing plate magazine and a loading and unloading device, including a magazine and a transfer hand. A lifting mechanism is arranged at the bottom of the magazine. The lifting mechanism is fixedly connected to the magazine through a support frame. The lower end of the lifting mechanism is movably connected to a Z-axis motor. A horizontal driving mechanism is arranged on the transfer hand. A vertical driving mechanism is arranged on the moving end of the horizontal driving mechanism. A suction cup mechanism is arranged on the moving end of the vertical driving mechanism. A plurality of suction cups controlled by a plurality of suction cup control mechanisms are arranged on the suction cup mechanism.

[0005] Further, the magazine further includes a positioning mechanism. The positioning mechanism is arranged at the upper part of the magazine. A bottom plate is arranged at the lower end of the positioning mechanism. A locator limiting groove is arranged above the bottom plate. A fixing rod is arranged at the lower end of the locator limiting groove and is fixedly connected to the lifting mechanism. A plurality of locators are movably connected in the locator limiting groove. The lower end of the locator contacts the bottom plate, the middle part is arranged inside the locator limiting groove, and the upper end protrudes from the locator limiting groove.

[0006] Further, the magazine further includes a rising detection mechanism. The rising detection mechanism is arranged at one side edge of the bottom plate, and its height is higher than that of the locator. A pair of photoelectric components is arranged at the top of the rising detection mechanism.

[0007] Further, the magazine further includes a double-sheet detection mechanism. The double-sheet detection mechanism is arranged at the edge of the bottom plate and inside the corner closer to the side where the rising detection mechanism is located. Its height is higher than that of the locator. An induction signal component is arranged at the top of the double-sheet detection mechanism.

[0008] Furthermore, the suction cup mechanism further includes suction cup limit grooves, a pressing plate, and a pressing plate control mechanism. Among them, several horizontal and vertical suction cup limit grooves are provided on the suction cup mechanism. The upper ends of several suction cup control mechanisms are arranged in the corresponding suction cup limit grooves, and the lower ends are connected to the suction cups. The suction cup control mechanism can move within the suction cup limit groove where it is located. The pressing plate is located at the lower end of the suction cup mechanism, and suction cup limit grooves corresponding to the suction cup mechanism are also provided thereon. The lower part of the suction cup control mechanism passing through the suction cup limit groove provided on the pressing plate is provided with a suction cup. Several pressing plate control mechanisms are provided on the pressing plate. One end of the pressing plate control mechanism is fixedly connected to the pressing plate, and the other end is fixedly connected to the suction cup mechanism. The pressing plate is movably connected to the suction cup mechanism through the pressing plate control mechanism.

[0009] Compared with the prior art, the present invention has the following advantages:

[0010] (1) Through the lifting mechanism, the polarizing plate can be transported upward, and in cooperation with the transfer hand, the polarizing plate can be transported to any required position.

[0011] (2) The present invention emits opposed photoelectricity through the ascending detection mechanism to detect whether the polarizing plate moves to the corresponding position driven by the lifting mechanism.

[0012] (3) The present invention emits and receives induction signals through the double-sheet detection mechanism, which can prevent two polarizing plates from sticking together when the lifting mechanism lifts the polarizing plate, thereby causing the device to malfunction.

[0013] (4) The positioning mechanism of the present invention can adjust the position of the positioner according to the size of the polarizing plate to adapt to polarizing plates of different sizes.

[0014] (5) Through the suction cup mechanism on the side of the present invention, the polarizing plate can be adsorbed and released, and then the polarizing plate can be moved to the required position, and the suction cups on the suction cup mechanism can be freely adjusted according to needs to adapt to polarizing plates of different sizes. Description of the Drawings

[0015] Figure 1 Schematic diagram of the polarizing plate material.

[0016] Figure 2 Schematic diagram of the transfer hand.

[0017] Figure 3 Schematic diagram of the rear view of the transfer hand.

[0018] Figure 4 Schematic diagram of the top view of the transfer hand.

[0019] Among them,

[0020] 1. Material bin

[0021] 11. Lifting mechanism, 111. Support frame, 112. Z-axis motor,

[0022] 12. Positioning mechanism, 121. Positioner limit slot, 1211. Fixed rod, 122. Positioner, 123. Bottom plate,

[0023] 13. Rising detection mechanism, 131. Through-beam photoelectric component,

[0024] 14. Double-sheet detection mechanism, 141. Inductive signal component,

[0025] 2. Transfer hand, 21. Horizontal drive mechanism, 22. Vertical drive mechanism, 23. Suction cup mechanism, 231. Suction cup limit slot, 232. Pressing plate, 2321. Pressing plate control mechanism, 233. Suction cup, 2331. Suction cup control mechanism. Detailed implementation mode

[0026] Refer to Figures 1-4 , a polarizer magazine and loading and unloading device, comprising a magazine 1 and a transfer hand 2. Among them, a lifting mechanism 11 is arranged at the bottom of the magazine 1. The lifting mechanism 11 is fixedly connected to the magazine 1 through a support frame 111. The lower end of the lifting mechanism 11 is movably connected to a Z-axis motor 112. A horizontal drive mechanism 21 is arranged on the transfer hand 2. A vertical drive mechanism 22 is arranged on the mobile end of the horizontal drive mechanism 21. A suction cup mechanism 23 is arranged on the mobile end of the vertical drive mechanism 22. The suction cup mechanism 23 is provided with a plurality of suction cups 233 controlled by a plurality of suction cup control mechanisms 2331.

[0027] Refer to Figure 1 , further, the magazine 1 further includes a positioning mechanism 12. The positioning mechanism 12 is arranged at the upper part of the magazine 1. A bottom plate 123 is arranged at the lower end of the positioning mechanism 12. A positioner limit slot 121 is arranged above the bottom plate 123. A fixed rod 1211 is arranged at the lower end of the positioner limit slot 121 and is fixedly connected to the lifting mechanism 11. When the lifting mechanism 11 is lifted upward, the positioner limit slot 121 can be lifted upward. A polarizer is placed above the positioner limit slot 121. Thus, the polarizer placed above can be lifted upward to complete the feeding process.

[0028] Refer to Figure 1 , a positioner 122 is movably connected in the positioner limit slot 121. The lower end of the positioner 122 contacts the bottom plate 123. The middle part is arranged inside the positioner limit slot 121. The upper end protrudes from the positioner limit slot 121. The positioner 122 can move through a slider on the chute in the positioner limit slot 121, so as to change the positions of a plurality of positioners 122, and thus adapt to polarizers of different sizes.

[0029] Refer to Figure 1, Further, the silo 1 further includes a rising detection mechanism 13, wherein the rising detection mechanism 13 is arranged at one side edge of the bottom plate 123, and its height is higher than that of the positioner 122. A pair of photoelectric components 131 are arranged at the top of the rising detection mechanism 13. The pair of photoelectric components 131 emit pair of photoelectric beams, and determine whether the polarizing plate is in the correct position according to the reflected signal. If there is a foreign object or the position of the polarizing plate deviates, an error is reported, and the entire device stops working and waits for manual inspection and recovery.

[0030] Refer to Figure 1 , Further, the silo 1 further includes a double-sheet detection mechanism 14, wherein the double-sheet detection mechanism 14 is arranged at the edge of the bottom plate 123 and inside the corner closer to the side where the rising detection mechanism 13 is located. Its height is higher than that of the positioner 122. An induction signal component 141 is arranged at the top of the double-sheet detection mechanism 14. The induction signal component 141 is used to judge whether there is a situation where two polarizing plates adsorbed by the transfer hand 2 are stacked. If such a situation occurs, an error is reported, and the entire device stops working and waits for manual inspection and recovery.

[0031] Refer to Figures 2-4 , Further, the suction cup mechanism 23 further includes suction cup limit grooves 231, a pressing plate 232, and a pressing plate control mechanism 2321. Among them, several horizontal and vertical suction cup limit grooves 231 are arranged on the suction cup mechanism 23. The upper ends of several suction cup control mechanisms 2331 are arranged in the corresponding suction cup limit grooves 231, and the lower ends are connected to the suction cups 233. The suction cup control mechanism 2331 can move in the suction cup limit groove 231 where it is located. Since the polarizing plates have different sizes, the suction cups 233 controlled by the suction cup control mechanisms 2331 that can move in the suction cup limit grooves 231 can change different positions according to needs, so as to adapt to polarizing plates of different sizes.

[0032] Refer to Figures 2-4 , Further, the pressing plate 232 is located at the lower end of the suction cup mechanism 23, and suction cup limit grooves 231 corresponding to the suction cup mechanism 23 are also formed thereon. The lower ends of the suction cup control mechanisms 2331 passing through the suction cup limit grooves 231 provided on the pressing plate 232 are provided with suction cups 233, so that the suction cup control mechanisms 2331 will not be affected by the pressing plate 232 when changing positions.

[0033] A plurality of platen control mechanisms 2321 are provided on the platen 232. One end of the platen control mechanism 2321 is fixedly connected to the platen 232, and the other end is fixedly connected to the suction cup mechanism 23. The platen 232 is movably connected to the suction cup mechanism 23 through the platen control mechanism 2321. After the transfer hand 2 places the polarizer on the film tearing and pasting platform 3, the suction cup mechanism 23 no longer adsorbs the polarizer, and the polarizer is disconnected from the suction cup mechanism 23. At the same time, the platen 232 moves downward under the control of the platen control mechanism 2321 to press down the polarizer and separate it from the transfer hand 2 for subsequent operations.

[0034] Embodiment 1: First, manually pull all the positioners 122 to the maximum position, then place the polarizer on the magazine 1, adjust the position of the positioners 122 so that they can firmly clamp the polarizer, and then the device can automatically complete the subsequent work.

[0035] Driven by the Z-axis motor 112 of the lifting mechanism 11, the magazine 1 raises the position of the support frame 111, and further raises the position of the fixed rod 1211 fixedly connected to the support frame 111, thereby completing the raising of the position of the positioner limit groove 121 and completing the loading operation.

[0036] During the loading process, the rising detection mechanism 13 detects whether the loading of the polarizer is in the normal position. If there is a foreign object or the position of the polarizer is deviated, an error is reported, and the entire device stops working and waits for manual inspection and recovery.

[0037] Under the cooperation of the horizontal drive mechanism 21 and the vertical drive mechanism 22, the transfer hand 2 moves the suction cup mechanism 23 to directly above the corresponding polarizer. The suction cup limit groove is provided on the suction cup mechanism 23. The upper ends of a plurality of suction cup control mechanisms 2331 are arranged in the corresponding suction cup limit grooves 231, and the lower ends are connected to the suction cups 233. The suction cup control mechanism 2331 can move within its corresponding suction cup limit groove 231. According to the different sizes of the polarizers, the suction cup control mechanism 2331 is moved to the required position within the suction cup limit groove 231 to adapt to the polarizer to be moved. After the suction cup mechanism 23 completes the action of adsorbing the polarizer, the double-sheet detection mechanism 14 is used to determine whether the polarizer adsorbed by the transfer hand 2 is stacked in two sheets. If this situation occurs, an error is reported, and the entire device stops working and waits for manual inspection and recovery. If there is no problem, the device continues to run automatically. The transfer hand 2 places the polarizer in the required position, then the platen 232 presses down, the suction cup mechanism 23 cancels the adsorption, and moves to the initial position, waiting for the next transportation of the polarizer.

Claims

1. A polarizing plate silo and loading and unloading device, characterized in that: It includes a silo (1) and a transfer unit (2), wherein The lifting mechanism (11) is arranged at the bottom of the silo (1), the lifting mechanism (11) is fixedly connected to the silo (1) via a support frame (111), and the lower end of the lifting mechanism (11) is movably connected to a Z-axis motor (112). The middle transfer hand (2) is provided with a horizontal driving mechanism (21), a vertical driving mechanism (22) is provided at the moving end of the horizontal driving mechanism (21), a suction cup mechanism (23) is provided at the moving end of the vertical driving mechanism (22), and the suction cup mechanism (23) is provided with a plurality of suction cups (233) controlled by a plurality of suction cup control mechanisms (2331).

2. A polarizing plate silo and loading and unloading device according to claim 1, characterized in that: The silo (1) further comprises a positioning mechanism (12). The positioning mechanism (12) is arranged on the upper part of the silo (1). A bottom plate (123) is provided at the lower end of the positioning mechanism (12). A positioner limiting groove (121) is provided above the bottom plate (123), and a fixing rod (1211) is provided at the lower end of the positioner limiting groove (121) and is fixedly connected to the lifting mechanism (11). A plurality of positioners (122) are movably connected in the positioner limiting groove (121). The lower end of the positioner (122) contacts the bottom plate (123), the middle portion is arranged inside the positioner limiting groove (121), and the upper end protrudes from the positioner limiting groove (121).

3. A polarizing plate silo and loading and unloading device according to claim 2, characterized in that: The silo (1) further comprises a rising detection mechanism (13), wherein The rising detection mechanism (13) is arranged on one side edge of the bottom plate (123) and its height is higher than the positioner (122). A photoelectric component (131) is arranged on the top of the rising detection mechanism (13).

4. A polarizing plate silo and loading and unloading device according to claim 3, characterized in that: The silo (1) further comprises a double sheet detection mechanism (14), wherein The double sheet detection mechanism (14) is arranged at the edge of the bottom plate (123) and is located at the inner side of a corner close to the edge where the rising detection mechanism (13) is located, and its height is higher than the positioner (122). An induction signal component (141) is arranged on the top of the double sheet detection mechanism (14).

5. According to the polarizing plate material bin and loading and unloading device of claim 1, the suction cup mechanism (23) further comprises a suction cup limiting groove (231), a pressing plate (232), and a pressing plate control mechanism (2321), wherein The suction cup mechanism (23) is provided with a plurality of transverse and longitudinal suction cup limiting grooves (231); the upper ends of the plurality of suction cup control mechanisms (2331) are arranged in the corresponding suction cup limiting grooves (231); the lower ends are connected to the suction cups (233); the suction cup control mechanisms (2331) are movable in the suction cup limiting grooves (231) in which they are located. The pressing plate (232) is located at the lower end of the suction cup mechanism (23) and is also provided with a suction cup limiting groove (231) corresponding to the suction cup mechanism (23). A suction cup (233) is provided at the lower end of a part of the suction cup limiting groove (231) provided on the pressing plate (232). A plurality of pressing plate controlling mechanisms (2321) are provided on the pressing plate (232). One end of the pressing plate controlling mechanism (2321) is fixedly connected to the pressing plate (232) and the other end is fixedly connected to the suction cup mechanism (23). The pressing plate (232) is movably connected to the suction cup mechanism (23) via the pressing plate controlling mechanism (2321).