Steel bar production line
By designing the vibration platform and material distribution platform in the steel bar production line, the problem of high labor intensity of artificial bulk materials before steel bar cutting is solved, and the automatic bulk materials and cutting processing of steel bars is realized, reducing labor intensity.
Patent Information
- Application Number
- CN202422222460.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-10
AI Technical Summary
During the steel bar cutting process, the uncut finished steel bars are long and heavy, and they need to be manually scattered on the workbench, resulting in high labor intensity.
A steel bar production line is designed, including a vibration platform and a material distribution platform. The vibration platform vibrates the bundle of steel bars through the placement frame and the first drive unit, and flows from the first station to the second station; the material separation platform arranges the steel bars in a single row.
By reducing manual operation, the automatic bulk material of steel bars is realized, the labor intensity of operators is reduced, and the cutting and processing process of steel bars is simplified.
Smart Images
Figure CN223032241U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precast component production, and particularly relates to a steel bar production line. Background Art
[0002] With the development of the economy, especially the development of the construction industry, the demand for steel bars is increasing day by day. Before being utilized, steel bars generally need to be aligned and cut; generally, a steel bar production line is used to cut and process steel bars, and the steel bars are cut into multiple segments according to a preset length. However, since the uncut finished steel bars are stacked in bundles and each one is very long and heavy, before cutting, it is necessary to manually scatter them on the workbench, resulting in a large manual labor intensity. Summary of the Utility Model
[0003] The main purpose of the utility model is to propose a steel bar production line, aiming to provide a steel bar production line that can reduce the manual labor intensity and facilitate material scattering.
[0004] To achieve the above purpose, the steel bar production line proposed by the utility model includes:
[0005] A frame body, which is provided with a first station and a second station, arranged at intervals; the steel bars flow from the first station to the second station.
[0006] A vibrating platform, which is arranged on the first station; the vibrating platform includes a placing rack and a first driving part, the placing rack is used for placing bundled steel bars, and the first driving part is installed on the lower end surface of the placing rack to drive the placing rack to vibrate; and,
[0007] A material distribution platform, which is arranged on the second station, and is used for arranging the steel bars in a single row.
[0008] In an embodiment, the frame body further includes a third station, and the relative height of the third station is lower than that of the second station;
[0009] The material distribution platform includes a first support plate and a second support plate, the first support plate is smoothly connected to the vibrating platform, the second support plate is arranged obliquely, and is respectively connected to the first support plate and the third station, so that the steel bars flow from the second station to the third station.
[0010] In an embodiment, the material distribution platform further includes a limiting plate, the limiting plate is arranged above the second support plate, and is arranged in parallel with the second support plate at an interval, so as to form a single-layer channel with the second support plate.
[0011] In an embodiment, the material distribution platform further includes a plurality of limiting buckles, which are arranged at one end of the second support plate close to the third station, and are arranged at intervals and evenly.
[0012] In one embodiment, the material distribution platform further includes a pop-up structure disposed at a position inside the frame body opposite to the second support plate; the pop-up structure includes:
[0013] A second driving part installed inside the frame body;
[0014] A pop-up member, one end of which is drivingly connected to the second driving part, and the other end is opposite to and close to the steel bar of the limit buckle.
[0015] In one embodiment, the steel bar production line further includes a first conveying mechanism disposed at the third station; the first conveying mechanism includes:
[0016] A plurality of conveying rollers arranged at equal intervals; and,
[0017] A third driving part movably installed at the third station to drive the steel bar to be conveyed at a fixed length.
[0018] In one embodiment, limit members are convexly provided on both sides of each conveying roller to limit the steel bar so that it does not fall out of the output roller.
[0019] In one embodiment, the steel bar production line further includes a cutting device, and the cutting device includes:
[0020] A sawing main machine disposed at the end of the third station for sawing the steel bar;
[0021] A discharging mechanism disposed beside the sawing main machine for clamping and discharging the sawed steel bar; and,
[0022] A first collecting box for collecting the sawed steel bar.
[0023] In one embodiment, the steel bar production line further includes a threading device, and the threading device includes:
[0024] A threading main machine;
[0025] A second conveying mechanism disposed on one side of the discharging mechanism;
[0026] A feeding mechanism for clamping and feeding the sawed steel bar into the threading main machine; and,
[0027] A second collecting box for collecting the threaded steel bar.
[0028] In one embodiment, a plurality of anti-falling members are convexly provided at one end of the placement rack away from the material distribution platform.
[0029] The technical solution of the present utility model places bundled steel bars on the placement rack, and then uses the first driving part to drive the placement rack to vibrate. Thus, the bundled steel bars are laid flat under the action of gravity and vibration, and move from the first station to the second station, thereby realizing the single-row placement and arrangement of steel bars on the material distribution platform, reducing the labor intensity of operators, and at the same time, the material dispersion is simple and easy to operate. Brief Description of the Drawings
[0030] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the following-described drawings are only some embodiments of the present utility model. For those of ordinary skill in the art, without creative efforts, other drawings can be obtained based on the structures shown in these drawings.
[0031] Figure 1 It is a top view schematic diagram of an embodiment of the steel bar production line provided by the present utility model;
[0032] Figure 2 is Figure 1 a three-dimensional structure schematic diagram of the vibration platform, the material distribution platform and the first conveying mechanism in
[0033] Figure 3 is Figure 2 a partial enlarged view at A.
[0034] Explanation of the reference numerals in the drawings:
[0035] 100, steel bar production line; 1, frame body; 2, vibration platform; 21, placement rack; 211, anti-falling part; 22, first driving part; 3, material distribution platform; 31, first support plate; 32, second support plate; 33, limiting plate; 34, single-layer channel; 35, limiting buckle; 36, ejection structure; 361, second driving part; 362, ejection part; 4, first conveying mechanism; 41, conveying roller; 411, limiting part; 42, third driving part; 5, cutting device; 51, sawing main machine; 52, discharging mechanism; 53, first collection box; 6, threading device; 61, threading main machine; 62, second conveying mechanism; 63, feeding mechanism; 64, second collection box.
[0036] The realization, functional features and advantages of the object of the present utility model will be further described in conjunction with the embodiments with reference to the drawings. Detailed Embodiments
[0037] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all of the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0038] It should be noted that if there are directional indications (such as up, down, left, right, front, back...) involved in the embodiments of the present utility model, the directional indications are only used to explain the relative positional relationship and movement conditions between components in a specific posture. If the specific posture changes, the directional indications will also change accordingly.
[0039] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present utility model, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the quantity of the indicated technical features. Thus, the features defined with "first" and "second" may explicitly or implicitly include at least one of such features. In addition, if "and / or" or "and / or" appears throughout the text, its meaning includes three parallel scenarios. Taking "A and / or B" as an example, it includes scenario A, or scenario B, or the scenario where A and B are satisfied simultaneously. In addition, the technical solutions between various embodiments can be combined with each other, but it must be based on the ability of those of ordinary skill in the art to implement. When the combination of technical solutions results in contradictions or cannot be implemented, it should be considered that such a combination of technical solutions does not exist and is not within the scope of protection required by the present utility model.
[0040] With the development of the economy, especially the development of the construction industry, the demand for steel bars is increasing day by day. Before the steel bars are used, they generally need to be aligned and cut; generally, a steel bar production line is used to cut and process the steel bars, and the steel bars are cut into multiple segments according to a preset length. However, since the uncut finished steel bars are stacked in bundles and each one is very long and heavy, before cutting, it is necessary to manually scatter them on the workbench, resulting in a large manual labor intensity. To solve the above problems, the present utility model proposes a steel bar production line, aiming to provide a steel bar production line that reduces manual labor intensity and facilitates material scattering. Figures 1 to 3 It is a schematic structural diagram of an embodiment provided by the steel bar production line of the present utility model.
[0041] Please refer to Figures 1 to 3, in an embodiment of the present utility model, the steel bar production line 100 includes a frame 1, a vibration platform 2 and a material distribution platform 3; the frame 1 is provided with a first working position and a second working position, which are arranged at intervals; steel bars flow from the first working position to the second working position; the vibration platform 2 is arranged on the first working position; the vibration platform 2 includes a placement rack 21 and a first driving part 22, the placement rack 21 is used for placing bundled steel bars, and the first driving part 22 is installed on the lower end surface of the placement rack 21 to drive the placement rack 21 to vibrate; the material distribution platform 3 is arranged on the second working position to place the steel bars in a single row arrangement.
[0042] The technical solution of the present utility model places the bundled steel bars by using the placement rack 21, and then uses the first driving part 22 to drive the placement rack 21 to vibrate. As a result, the bundled steel bars are spread out under the action of gravity and vibration, and move from the first working position to the second working position. Then, the steel bars are placed in a single row arrangement on the material distribution platform 3, thereby reducing the labor intensity of the operator. At the same time, the material spreading is simple and easy to operate.
[0043] Further, please refer to Figure 2 , the frame 1 further includes a third working position, and the relative height of the third working position is lower than that of the second working position; the material distribution platform 3 includes a first support plate 31 and a second support plate 32. The first support plate 31 is smoothly connected to the vibration platform 2, and the second support plate 32 is inclined and is respectively connected to the first support plate 31 and the third working position to enable the steel bars to flow from the second working position to the third working position. It can be understood that, in order to further process the steel bars, the frame 1 further includes the third working position. In order for the steel bars to transition to the third working position, the relative height of the third working position is lower than that of the second working position; at the same time, in order to enable the steel bars to smoothly move to the third working position for further processing, thus, the material distribution platform 3 includes the first support plate 31 and the second support plate 32. The first support plate 31 is smoothly connected to the vibration platform 2, so that the steel bars can easily slide onto the first support plate 31 of the material distribution platform 3 under the vibration action of the vibration platform 2; at the same time, the second support plate 32 is inclined and is respectively connected to the first support plate 31 and the third working position. With such a setting, with the assistance of manual intervention, the steel bars can be spread out in a single layer in rows and roll to the third working position under the action of gravity, thereby reducing a large amount of manual labor intensity, and it is easier to achieve the material spreading of the steel bars.
[0044] Further, please refer to Figure 2, the material distribution platform 3 further includes a limiting plate 33, which is arranged above the second support plate 32 and is arranged in parallel at intervals with the second support plate 32 to form a single-layer channel 34 with the second support plate 32. It can be understood that in order not to let the steel bars that slide obliquely onto the second support plate 32 stack up into multiple layers again under the action of inertia, thus hindering the processing and production of the steel bar production line 100. Therefore, the material distribution platform 3 further includes the limiting plate 33, which is arranged above the second support plate 32 and is arranged in parallel at intervals with the second support plate 32 to form the single-layer channel 34. With such an arrangement, the single-layer channel 34 formed between the limiting plate 33 and the second support plate 32 only allows single-layer steel bars to enter. And in the single-layer channel 34, since the height is limited by the limiting plate 33, therefore, even under the action of inertia, they cannot stack up into multiple layers, and thus multiple steel bars are kept in a single-layer arrangement, facilitating the steel bar production line 100 to process them one by one.
[0045] Further, please refer to Figure 2 , the material distribution platform 3 further includes a plurality of limiting buckles 35, which are arranged at one end of the second support plate 32 close to the third station and are arranged at equal intervals. It can be understood that since the relative height of the third station is lower than that of the second station, and the second support plate 32 connecting the material distribution platform 3 and the third station, the second support plate 32 is thus inclined. That is, multiple steel bars on the second support plate 32 all have a tendency to continue sliding onto the third station. And the steel bar production line 100 can only process one steel bar at a time. Therefore, the material distribution platform 3 further includes the plurality of limiting buckles 35, which are arranged at one end of the second support plate 32 close to the third station and are arranged at equal intervals along the length direction of the steel bar. In this way, the tendency of the steel bar to continue sliding is restricted, and thus the technical effect of manually processing the steel bars one by one can be achieved.
[0046] Further, please refer to Figure 2 and Figure 3, the material distribution platform 3 further includes a pop-up structure 36, which is arranged inside the frame body 1 at a position opposite to the second support plate 32; the pop-up structure 36 includes a second driving part 361 and a pop-up member 362; the second driving part 361 is installed inside the frame body 1; one end of the pop-up member 362 is drivingly connected to the second driving part 361, and the other end faces the steel bar close to the limit buckle 35. It can be understood that due to the limiting effect of the limit buckle 35, the steel bar on the second support plate 32 loses the tendency to continue sliding down to the point working station. Thus, if it is necessary to transfer the steel bar on the second support plate 32 to the third working station, manual participation is required, but this undoubtedly increases the labor intensity of manual work. Therefore, in another embodiment, the material distribution platform 3 further includes the pop-up structure 36, which is arranged inside the frame body 1 at a position opposite to the second support plate 32; the pop-up structure 36 includes the second driving part 361 and the pop-up member 362; the second driving part 361 is installed inside the frame body 1; one end of the pop-up member 362 is drivingly connected to the second driving part 361, and the other end faces the steel bar close to the limit buckle 35. With such a setting, under the driving action of the second driving part 361, the pop-up member 362 pushes the steel bar out of the limiting area of the limit buckle 35. Thus, the steel bar can continue to slide down along the inclined second support plate 32 to the third working station, and only one steel bar slides down, and the remaining steel bars need to wait for the second driving part 361 to drive the pop-up member 362 again to push them out of the limiting area of the limit buckle 35. Thus, on the one hand, it replaces manual operation and reduces the manual operation intensity, and on the other hand, it realizes that the steel bars slide down to the third working station one by one for processing.
[0047] In addition, please refer to Figure 2 and Figure 3, the steel bar production line 100 further includes a first conveying mechanism 4 disposed at the third station; the first conveying mechanism 4 includes conveying rollers 41 and a third driving part 42; a plurality of the conveying rollers 41 are provided and arranged at uniform intervals; the third driving part 42 is movably installed at the third station to drive the steel bars to be conveyed at a fixed length. It can be understood that the steel bar production line 100 needs to cut and process the steel bars. However, since an unprocessed steel bar is long and heavy, feeding the steel bar manually has, on the one hand, insufficient accuracy in the feeding length, and on the other hand, increases the labor intensity of the operator. Therefore, the steel bar production line 100 further includes the first conveying mechanism 4 disposed at the third station; the first conveying mechanism 4 includes the conveying rollers 41 and the third driving part 42; a plurality of the conveying rollers 41 are provided and arranged at uniform intervals; the third driving part 42 is movably installed at the third station to drive the steel bars to be conveyed at a fixed length. With such a setting, the conveying rollers 41 are used to feed along the length direction of the steel bar, that is, the rolling friction of the conveying rollers 41 is much smaller than the sliding friction of the steel bar, making the feeding of the steel bar smoother and easier. And the third driving part 42 is set as a linear driving device, which can feed the steel bar strictly according to the preset fixed length with higher accuracy.
[0048] Further, please refer to Figure 3 , a limiting member 411 is convexly provided on both sides of each of the conveying rollers 41 to limit the steel bar from falling out of the output roller. It can be understood that after the steel bar is ejected by the ejecting member 362, it slides from the inclined second support plate 32 onto the conveying rollers 41 and is likely to fall out of the conveying rollers 41 under the action of inertia, or the steel bar slides out of the conveying rollers 41 during the driving process of the third driving part 42. Therefore, in order to ensure that the steel bar always remains on the conveying rollers 41 during the conveying and feeding process, a limiting member 411 is convexly provided on both sides of each of the conveying rollers 41 to limit the steel bar from falling out of the output roller. With such a setting, the limiting members 411 convexly provided on both sides of the conveying rollers 41 form a receiving channel, and the steel bar can only be fed within the receiving channel, thus ensuring the reliability and stability of the steel bar feeding.
[0049] In addition, please refer to Figure 1, the steel bar production line 100 further includes a cutting device 5, and the cutting device 5 includes a sawing host 51, a discharging mechanism 52 and a first collection box 53; the sawing host 51 is arranged at the end of the third working station for sawing steel bars; the discharging mechanism 52 is arranged beside the sawing host 51 for clamping and discharging the sawn steel bars; the first collection box 53 stores the sawn steel bars. It can be understood that the steel bar production line 100 is for cutting and processing steel bars. Therefore, the steel bar production line 100 further includes the cutting device 5 for performing fixed-length cutting on steel bars. Specifically, the cutting device 5 includes the sawing host 51, the discharging mechanism 52 and the first collection box 53; the sawing host 51 is arranged at the end of the third working station for sawing steel bars; the discharging mechanism 52 is arranged beside the sawing host 51 for clamping and discharging the sawn steel bars; the first collection box 53 stores the sawn steel bars. In this way, on the one hand, automated cutting work is achieved, and on the other hand, manual storage work is replaced, further reducing the labor intensity of workers. With such a setting, the automation and intelligence of the steel bar production line 100 are further enhanced.
[0050] Furthermore, please refer to Figure 1 , the steel bar production line 100 further includes a threading device 6, and the threading device 6 includes a threading host 61, a second conveying mechanism 62, a feeding mechanism 63 and a second collection box 64; the second conveying mechanism 62 is arranged on one side of the discharging mechanism 52; the feeding mechanism 63 is used for clamping and feeding the sawn steel bars into the threading host 61; the second collection box 64 stores the threaded steel bars. It can be understood that in order to further process the cut steel bars, the steel bar production line 100 further includes a threading device 6 for automatically threading the sawn steel bars. Specifically, the threading device 6 includes the threading host 61, the second conveying mechanism 62, the feeding mechanism 63 and the second collection box 64; the second conveying mechanism 62 is arranged on one side of the discharging mechanism 52 for conveying the sawn steel bars in the direction of the threading host 61; the feeding mechanism 63 is used for clamping and feeding the sawn steel bars into the threading host 61. At the same time, the second collection box 64 stores the threaded steel bars.
[0051] It can be understood that in order to improve the threading efficiency of steel bars, the threading host 61, the second conveying mechanism 62, the feeding mechanism 63 and the second collection box 64 are set as a threading group, and multiple threading groups are provided and set according to actual production requirements.
[0052] In addition, please refer to Figure 1, a plurality of anti-falling members 211 protrude from one end of the placing rack 21 away from the material distribution platform 3. It can be understood that the bundled steel bars have a certain height. During the process of being shaken loose, they slide downwards from top to bottom to both sides. The material distribution platform 3 is connected to one side of the placing rack 21, and it is very easy for the steel bars to slide off on the other side, posing a potential safety hazard to the operator. Therefore, a plurality of the anti-falling members 211 protrude from one end of the placing rack 21 away from the material distribution platform 3 to prevent the steel bars from sliding off from the side away from the material distribution platform 3 when the first driving part 22 drives the placing rack 21 to vibrate and thus shake loose the bundled steel bars. The anti-falling members 211 effectively prevent and limit the sliding of the steel bars.
[0053] The above is only an exemplary embodiment of the present invention, and does not limit the patent scope of the present invention. Any equivalent structural transformation made under the technical concept of the present invention by using the content of the specification and drawings of the present invention, or any direct / indirect application in other related technical fields is included in the patent protection scope of the present invention.
Claims
1. A steel bar production line, characterized in that: include: The frame is provided with a first station and a second station, which are arranged at intervals; the steel bars flow from the first station to the second station; A vibration platform is arranged on the first work station; the vibration platform comprises a placement frame and a first driving unit, the placement frame is used to place bundles of steel bars, and the first driving unit is installed on the lower end surface of the placement frame to drive the placement frame to vibrate; as well as, The material distribution platform is arranged on the second work station to arrange the steel bars in a single row.
2. The steel bar production line according to claim 1, characterized in that: The frame also includes a third station, and the relative height of the third station is lower than that of the second station; The material distribution platform includes a first support plate and a second support plate, the first support plate and the vibration platform are smoothly connected, and the second support plate is inclined and respectively connects the first support plate and the third station to allow the steel bars to flow from the second station to the third station.
3. The steel bar production line according to claim 2, characterized in that: The material distribution platform also includes a limiting plate, which is arranged above the second support plate and is arranged in parallel with the second support plate at an interval to form a single-layer channel with the second support plate.
4. The steel bar production line according to claim 2, characterized in that: The material distribution platform also includes a plurality of limit buckles, which are arranged at one end of the second support plate close to the third work station and are evenly spaced.
5. The steel bar production line according to claim 4, characterized in that: The material distribution platform further includes a pop-up structure, which is arranged inside the frame at a position relative to the second support plate; the pop-up structure includes: A second driving unit is installed inside the frame; The pop-up piece has one end drivingly connected to the second driving part and the other end facing the steel bar close to the limiting buckle.
6. The steel bar production line according to claim 2, characterized in that: The steel bar production line further includes a first conveying mechanism, which is arranged on the third station; the first conveying mechanism includes: A plurality of conveying rollers are provided and are evenly spaced; and, The third driving unit is movably installed on the third workstation to drive the steel bars to be transported in a fixed length.
7. The steel bar production line according to claim 6, characterized in that: Both sides of each conveying roller are provided with limiting pieces for limiting the steel bars from falling out of the conveying roller.
8. The steel bar production line according to claim 6, characterized in that: The steel bar production line also includes a cutting device, which includes: A sawing machine, arranged at the end of the third station, for sawing steel bars; The discharging mechanism is arranged beside the sawing machine and is used to clamp and discharge the sawn steel bars; and The first collection box is used to store the cut steel bars.
9. The steel bar production line according to claim 8, characterized in that: The steel bar production line also includes a threading device, which includes: Threading host; A second conveying mechanism, arranged on one side of the discharging mechanism; A feeding mechanism is used to clamp and feed the sawn steel bars into the threading main machine; and The second collection box is used to store threaded steel bars.
10. The steel bar production line according to claim 1, characterized in that: A plurality of anti-dropping parts are protrudingly provided on one end of the placement rack away from the material distribution platform.