Empty tray collecting device
By designing the empty tray collection device, the combination of the support frame, the lifting drive assembly and the chuck assembly is used to realize the automatic and orderly stacked collection of the empty tray, solving the problems of low collection efficiency and high labor intensity in the prior art, and improving the collection efficiency and convenience.
Patent Information
- Application Number
- CN202422141992.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-02
AI Technical Summary
In the prior art, the collection efficiency of empty trays is low, and manual collection is labor-intensive, which is easy to be messy and inconvenient to move away in a centralized manner.
A hollow tray collection device is designed, including a support frame, a lift drive assembly and a plurality of chuck assembly. The support frame is surrounded by an empty material tray accommodation space, and the lifting drive assembly is used to lift the empty material tray into the accommodation space, and the chuck assembly realizes automatic and orderly stack collection of the empty material tray through rotating components.
The orderly stacked collection of empty material trays is realized, which greatly improves the efficiency of empty material trays collection and facilitates subsequent centralized handling or processing.
Smart Images

Figure CN223032393U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tray recycling, in particular to an empty tray collecting device. Background Art
[0002] At present, high-precision small parts in the market are usually placed in trays for storage. During transportation, multiple trays are stacked and assembled to ensure the integrity of the parts. When inspecting the parts, the stacked trays are separated one by one for feeding.
[0003] In the prior art, after the parts at the feeding station are taken out, the empty trays are usually manually carried away for collection, or collected by a simple container. For example, they are directly conveyed from the loading and unloading conveyor line and dropped into a collection bucket. Manual collection has a large labor intensity and low efficiency. Directly dropping and collecting from the conveyor line is likely to be in a mess and inconvenient for centralized removal. Summary of the Invention
[0004] The utility model provides an empty tray collecting device, which can realize the orderly stacking collection of empty trays with high efficiency.
[0005] To achieve the above technical effects, the technical solution adopted by the utility model is an empty tray collecting device, including:
[0006] A support frame, which encloses an empty tray accommodating space. The support frame includes a support frame body;
[0007] A lifting drive assembly, which is located below the empty tray accommodating space. An empty tray support plate is provided on its lifting output end for lifting the empty tray into the empty tray accommodating space;
[0008] A plurality of chuck assemblies, which are arranged on the support frame body along the extension direction of the support frame body for supporting the empty trays in the empty tray accommodating space.
[0009] The chuck assembly includes a rotating member, which is rotatably arranged on the support frame body. The rotating member can be rotated to an avoidance position and a support position;
[0010] When in the avoidance position, the rotating member avoids the empty tray being lifted into the empty tray accommodating space; when in the support position, the rotating member supports the empty trays in the empty tray accommodating space.
[0011] The axis of the rotating shaft of the rotating member is horizontal and eccentrically connected to the rotating member, so that the rotating member automatically rotates to the support position under its own weight.
[0012] The chuck assembly further includes a limiting member, which is used to abut against the rotating member when the empty tray is supported on the rotating member, so as to limit the rotation of the rotating member.
[0013] The chuck assembly further includes a fixed seat, which is fixedly arranged on the support frame body. The rotating shaft of the rotating member is installed on the fixed seat, and the limiting member is installed on the fixed seat.
[0014] The support frame body is in the shape of a rectangular frame, and a plurality of the chuck assemblies are respectively arranged at both ends of two opposite support beams of the support frame body.
[0015] The support frame further includes a plurality of limiting columns arranged on the support frame body along the extending direction of the support frame body. The limiting columns extend vertically, and together with the support frame body, they enclose the accommodating space for the empty trays.
[0016] A guiding inclined surface is formed at the top of the inner side surface of the limiting column.
[0017] The limiting columns on two opposite support beams of the support frame body are symmetrically arranged, and the height position of the top of the limiting columns is lower than the height position of the top of the limiting columns on the other two support beams.
[0018] Compared with the prior art, the present utility model has the following advantages and positive effects:
[0019] The empty tray collecting device of the present utility model can stack and support the empty trays in the accommodating space for the empty trays from bottom to top in sequence, realizing the orderly stacking and collection of the empty trays, greatly improving the empty tray collection efficiency, and facilitating the subsequent centralized handling or processing after the empty trays are collected. BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present utility model or the prior art, the following will briefly introduce the drawings required for use in the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present utility model. For those of ordinary skill in the art, other drawings can be obtained according to these drawings without creative efforts.
[0021] Figure 1 It is a schematic diagram of the cooperation structure between the empty tray collecting device and the conveyor line in the embodiment of the present utility model;
[0022] Figure 2 It is a schematic diagram of the structure of the empty tray collecting device in the embodiment of the present utility model;
[0023] Figure 3 For Figure 2 the enlarged view of part A;
[0024] Figure 4 It is a side view of the empty tray collection device in the embodiment of the present utility model;
[0025] Figure 5 It is a schematic structural diagram of a chuck assembly from one perspective in the embodiment of the present utility model;
[0026] Figure 6 It is a schematic structural diagram of the chuck assembly from another perspective in the embodiment of the present utility model.
[0027] Reference numerals: 1000, conveyor line;
[0028] 2000, empty tray collection device; 2100, support frame; 2110, support frame body; 2120, limit post; 2200, lifting drive assembly; 2300, chuck assembly; 2310, rotating member; 2311, flat support surface; 2312, rotating member rotating shaft; 2320, limiting member; 2330, fixed seat; 2400, empty tray support plate;
[0029] 1, empty tray; 1-1, bottom edge turned-out edge. Detailed implementation manners
[0030] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installed", "connected", and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be directly connected, or indirectly connected through an intermediate medium, and it can be the internal communication of two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific situations.
[0031] In addition, the technical features involved in different embodiments of the present utility model described below can be combined with each other as long as they do not conflict with each other.
[0032] Refer to Figures 1 to 6 , an empty tray collection device 2000 in some embodiments of the present utility model is used for the recycling and collection of the empty tray 1.
[0033] The empty tray collection device 2000 includes a support frame 2100. The support frame 2100 encloses an empty tray accommodation space, and the support frame 2100 includes a support frame body 2110.
[0034] The empty tray collection device 2000 includes a lifting drive assembly 2200. The lifting drive assembly 2200 is located below the empty tray accommodation space, and an empty tray support plate 2400 is provided on its lifting output end. The lifting drive assembly 2200 is used to lift the empty tray 1 on the empty tray support plate 2400 into the empty tray accommodation space through the empty tray support plate 2400.
[0035] The empty tray collection device 2000 includes a plurality of chuck assemblies 2300, and an empty tray support plate 2400 is provided on the lifting output end of the lifting drive assembly 2200; the plurality of chuck assemblies 2300 are arranged on the support frame body 2110 along the extension direction of the support frame body 2110 for supporting the empty trays collected in the empty tray accommodation space.
[0036] Then, the empty tray collection device 2000 in the embodiment of the present invention can stack the empty trays 1 in sequence from bottom to top, realizing the automatic, orderly and stacked collection of the empty trays 1, greatly improving the collection efficiency of the empty trays 1, and facilitating the subsequent centralized handling or processing of the empty trays 1 after collection.
[0037] In some embodiments of the present invention, the empty tray collection device 2000 is configured with a conveyor line 1000. The conveyor line 1000 is used to convey (the conveying direction is as shown by the arrow I in Figure 1 the figure) the empty trays 1 to be collected to the position where the empty tray collection device 2000 is located. The conveyor line 1000 is located below the empty tray accommodation space.
[0038] In some embodiments of the present invention, the conveyor line 1000 can be a double-belt conveyor line. The two belt conveyor lines operate synchronously. The two belt conveyor lines are arranged oppositely and spaced apart by a certain distance, providing an installation space for the empty tray collection device 2000 and providing an avoidance space for the related actions of each moving part, such as the lifting of the lifting output end of the lifting drive assembly 2200 driving the lifting of the empty tray support plate 2400. The support frame 2100 can be arranged on the conveyor line frame body, and the lifting drive assembly 2200 can be arranged between the two belt conveyor lines.
[0039] The width of the empty tray support plate 2400 is less than the distance between the two belts of the conveyor line 1000, and the width of the empty tray 1 is also less than the distance between the two belts of the conveyor line 1000, so that the conveyor line 1000 can avoid the lifting of the empty tray support plate 2400 and the lifting of the empty tray 1 into the empty tray accommodation space by the empty tray support plate 2400.
[0040] In the initial state, the lifting output end of the lifting drive assembly 2200 drives the empty tray support plate 2400 to be located below the conveyor line 1000, as shown in Figure 4As shown, when the empty material tray 1 is transported by the conveyor line 1000 to the empty material tray support plate 2400, the lifting output end of the lifting drive assembly 2200 extends upward, lifting the empty material tray 1 to move it upward and away from the conveyor line 1000. When the empty material tray 1 reaches the empty material tray accommodating space and reaches above the chuck assembly 2300, the lifting output end of the lifting drive assembly 2200 retracts downward to return to its original position, and the empty material tray 1 falls on the chuck assembly 2300 and is supported on the chuck assembly 2300. When the next empty material tray 1 reaches the empty material tray support plate 2400, the lifting output end of the lifting drive assembly 2200 extends upward. , the empty material tray 1 is lifted to move upward and away from the conveyor line 1000. When the empty material tray 1 contacts the empty material tray 1 that has been collected before it, the lifting output end of the lifting drive assembly 2200 continues to extend upward, and the empty material tray 1 is lifted together with the collected empty material tray 1 to above the chuck assembly 2300. The lifting output end of the lifting drive assembly 2200 retracts downward and returns to its original position. The empty material tray 1 and the collected empty material tray 1 fall on the chuck assembly 2300 together and are supported on the chuck assembly 2300. The remaining empty material trays 1 are collected in this way in turn, thereby realizing the stacking and collection of the empty material trays 1 from bottom to top.
[0041] From the above-mentioned empty tray 1 collecting action, it can be known that the chuck assembly 2300 needs to be able to avoid the empty tray 1 when the empty tray 1 moves upward, and to support the empty tray 1 when the empty tray 1 descends above the chuck assembly 2300 and is supported on the chuck assembly 2300. Therefore, the empty tray 1 needs to be able to move to a position that avoids the upward movement of the empty tray 1, and to move to a supporting position.
[0042] In some embodiments of the present invention, the chuck assembly 2300 includes a rotating component 2310, which is rotatably disposed on the supporting frame body 2110 and can be rotated to an avoidance position and a supporting position.
[0043] When in the avoidance position, the rotating component 2310 avoids the empty tray 1 and moves it up to the empty tray accommodating space, that is, in the process of the lifting drive assembly 2200 lifting the empty tray 1 to the empty tray accommodating space through the empty tray support plate 2400, there is no interference with the empty tray 1; when in the supporting position, the empty tray 1 in the empty tray accommodating space is supported on the rotating component 2310; that is, when the empty tray 1 moves up, the rotating component 2310 rotates to the avoidance position to avoid the empty tray 1 from moving up to above the chuck assembly 2300, and then the rotating component 2310 rotates to the supporting position to support the empty tray 1 and limit the empty tray 1 from continuing to move downward, and only the lifting output end of the lifting drive assembly 2200 moves downward and retracts to return to its original position.
[0044] As a specific implementation method, Figures 2 to 6As shown, the rotating component 2310 is a triangular block structure, the inner edge of its top surface is its planar support surface 2311, and the rotating component shaft 2312 is located at the bottom tip of the triangular block.
[0045] The axis of the rotating member shaft 2312 is a horizontal axis and is parallel to the conveying direction of the conveyor line 1000. The rotating member shaft 2312 is eccentrically connected to the rotating member 2310, and under the deadweight of the rotating member 2310, the rotating member 2310 can automatically rotate to the supporting position, and under the action of external force, the rotating member 2310 rotates to the avoidance position.
[0046] like Figures 2 to 6 In the perspective shown, the rotating member 2310 rotates counterclockwise to the supporting position and rotates clockwise to the avoiding position. In the supporting position, the planar supporting surface 2311 of the rotating member 2310 is in a horizontal state and is located on the upward and downward movement path of the empty material tray 1 so as to fit against the outer flange 1-1 of the bottom edge of the empty material tray 1.
[0047] The rotation driving force of the rotating component 2310 to the avoidance position comes from the thrust of the upward moving empty material tray 1, that is, when the lifting output end of the lifting drive assembly 2200 lifts the empty material tray 1 upward through the empty material tray support plate 2400, the empty material tray 1 moves up to contact the bottom of the rotating component 2310 located at the supporting position, and continues to be lifted. The empty material tray 1 continues to move up, which pushes the rotating component 2310 to rotate clockwise. The upward moving direction of the empty material tray 1 and the rotation direction of the rotating component 2310 are as shown in FIG. Figure 4 As shown by the dotted arrow, when the empty material tray 1 pushes the rotating part 2310 to rotate clockwise until the empty material tray 1 is about to be separated from the rotating part 2310, the position of the rotating part 2310 at this time is the avoidance position (at this time, the planar support surface 2311 of the rotating part 2310 is roughly parallel to the vertical direction), the empty material tray 1 continues to move up and separates from the rotating part 2310, and the empty material tray 1 reaches above the rotating part 2310. The rotating part 2310 rotates and resets to the supporting position under its own weight, and then the lifting output end of the lifting drive assembly 2200 retracts downward, driving the empty material tray 1 to move down to the planar support surface 2311 supported on the rotating part 2310, thereby realizing the collection of the empty material tray 1.
[0048] The rotating component 2310 with the above structure does not need to be provided with an additional rotating driving structure to drive the rotating component 2310, so that the chuck assembly 2300 has a simple structure, fewer movements, and more stable operation.
[0049] In some embodiments of the utility model, the chuck assembly 2300 also includes a limiting component 2320, which is used to abut against the rotating component 2310 when the empty material tray 1 is supported on the rotating component 2310, thereby limiting the rotation of the rotating component 2310 and allowing the rotating component 2310 to stably maintain the supporting position, further improving the support reliability.
[0050] As Figure 3 , Figure 5 and Figure 6 shown, the limiting member 2320 is a limiting stop rod fixedly provided on the support frame body 2110. It is located above the rotating member 2310 and close to the outer edge of the top surface, and the plane support surface 2311 of the rotating member 2310 and the limiting member 2320 are respectively located on both sides of the rotating shaft 2312 of the rotating member. When the empty tray 1 is supported on the rotating member 2310, the gravity of the empty tray 1 will cause the rotating member 2310 to have a tendency to rotate counterclockwise. At this time, the limiting member 2320 abuts against and stops the rotating member 2310 to limit its rotation, so that the empty tray 1 can be stably supported on the rotating member 2310.
[0051] In some embodiments of the present utility model, the chuck assembly 2300 further includes a fixed seat 2330. The fixed seat 2330 is fixedly provided on the support frame body 2110. The rotating shaft 2312 of the rotating member is installed on the fixed seat 2330, and the limiting member 2320 is also installed on the fixed seat 2330. Then during installation, the rotating member 2310, the limiting member 2320 and the fixed seat 2330 can be pre-assembled into one body first, and then installed on the support frame body 2110, which improves the installation convenience.
[0052] When the lifting drive assembly 2200 drives the empty tray 1 to move upward through the empty tray support plate 2400, the empty tray 1 pushes the rotating member 2310 to rotate to avoid the empty tray 1 moving upward above the rotating member 2310. When the lifting drive assembly 2200 drives the empty tray support plate 2400 to move downward and separate from the empty tray 1, the empty tray 1 is supported on the rotating member 2310.
[0053] Similarly, since the outer contour of the tray is usually rectangular, the support frame body 2110 is in the shape of a rectangular frame. As Figure 2 shown, a plurality of chuck assemblies 2300 are respectively arranged at the four corner parts of the support frame body 2110, specifically arranged on two relatively arranged support beams of the support frame body 2110, and the length directions of these two support beams are parallel to the conveying direction of the conveying line 1000.
[0054] Taking the number of chuck assemblies 2300 as four sets as an example, in the above two relatively arranged support beams, one set of chuck assemblies 2300 is arranged at each end of each support beam, and the chuck assemblies 2300 on the two support beams are arranged oppositely.
[0055] The empty tray 1 and the support frame body 2110 are coaxial. The inner contour size of the support frame body 2110 is larger than the outer contour size of the empty tray 1 and also larger than the outer contour size of the empty tray support plate 2400, so that the empty tray support plate 2400 can drive the empty tray 1 to move upward or downward through the inner space of the support frame body 2110.
[0056] In some embodiments of the present utility model, the support frame 2100 further includes a plurality of limiting columns 2120 disposed on the support frame body 2110 along the extending direction of the support frame body 2110. The limiting columns 2120 extend vertically, and together with the support frame body 2110, they enclose a space for accommodating empty trays. The plurality of limiting columns 2120 can surround the stacked empty trays 1, restricting the outward sliding of the empty trays 1 and improving the safety of use of the entire empty tray collection device 2000.
[0057] Furthermore, the cross-section of the limiting column 2120 is rectangular, and a guiding inclined surface is formed at the top of its inner side surface (i.e., the side surface facing the space for accommodating empty trays among the circumferential side surfaces of the limiting column 2120), so as to play a guiding role when placing the stacked empty trays 1 and facilitate the placement of the stacked empty trays 1.
[0058] When the support frame body 2110 is in the shape of a rectangular frame, the limiting columns 2120 are disposed on its four support beams, and the limiting columns 2120 on two opposite support beams are symmetrically arranged. Moreover, the height positions of the tops of the limiting columns 2120 on these two support beams are lower than the height positions of the tops of the limiting columns 2120 on the other two opposite support beams, as Figure 2 and Figure 4 shown, so that when the quantity of stacked empty trays 1 is large, the empty trays 1 can be taken away part by part from the upper side, facilitating the tray taking.
[0059] The lifting drive assembly 2200 can be selected as a cylinder or an oil cylinder, etc. The cylinder or the oil cylinder is erected and fixedly arranged on a foundation (such as the ground) through a fixed support.
[0060] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present utility model and are not intended to limit them. Although the present utility model has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. However, such modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of the present utility model.
Claims
1. An empty tray collecting device, characterized in that: include: A support frame, wherein the support frame encloses an empty tray accommodating space, and the support frame comprises a support frame body; A lifting drive assembly, the lifting drive assembly is located below the empty tray accommodating space, and an empty tray support plate is provided on the lifting output end of the lifting drive assembly, which is used to lift the empty tray into the empty tray accommodating space; A plurality of chuck assemblies are arranged on the support frame body along the extension direction of the support frame body, and are used to support the empty tray in the empty tray accommodating space.
2. The empty tray collecting device according to claim 1, characterized in that: The chuck assembly comprises a rotating component, the rotating component is rotatably arranged on the supporting frame body, and the rotating component can be rotated to an avoidance position and a supporting position; When in the avoidance position, the rotating component avoids the empty tray being lifted into the empty tray accommodating space; when in the supporting position, the rotating component supports the empty tray in the empty tray accommodating space.
3. The empty tray collecting device according to claim 2, characterized in that: The axis of the rotating shaft of the rotating component is horizontal and eccentrically connected to the rotating component so that the rotating component automatically rotates to the supporting position under its own weight.
4. The empty tray collecting device according to claim 3, characterized in that: The chuck assembly further comprises a limiting component, which is used to abut against the rotating component when the empty material tray is supported on the rotating component, thereby limiting the rotation of the rotating component.
5. The empty tray collecting device according to claim 4, characterized in that: The chuck assembly further comprises a fixing seat, the fixing seat is fixed on the supporting frame body, the rotating shaft of the rotating component is mounted on the fixing seat, and the limiting component is mounted on the fixing seat.
6. The empty tray collecting device according to claim 1, characterized in that: The supporting frame body is in a rectangular frame shape, and the plurality of chuck assemblies are respectively arranged at two ends of two opposite supporting beams of the supporting frame body.
7. The empty tray collecting device according to claim 6, characterized in that: The support frame further comprises a plurality of limiting columns arranged on the support frame body along the extension direction of the support frame body, the limiting columns extend vertically, and together with the support frame body, they enclose the empty tray accommodating space.
8. The empty tray collecting device according to claim 7, characterized in that: A guiding inclined surface is formed on the top end of the inner side surface of the limiting column.
9. The empty tray collecting device according to claim 7, characterized in that: The limiting columns on two of the relative support beams of the support frame body are symmetrically arranged, and the top height positions of the limiting columns are lower than the top height positions of the limiting columns on the other two support beams.