Plating line emptying disc with horizontal tension regulation and control function

Abstract

The utility model discloses an electroplating line emptying disc with a horizontal tension regulation and control function, which comprises a limiting material disc, the limiting material disc is arranged to be a circular plate-shaped frame body, an I-shaped material wheel is arranged at the upper end of the limiting material disc, the I-shaped material wheel is arranged to be of an I-shaped wheel structure, and a coiled electroplating line and an emptying material for assisting the processing of the electroplating line are arranged on the outer layer of the I-shaped material wheel. According to the plating line discharging disc with the horizontal tension regulation and control function, the positioning column and the limiting material disc are arranged in the vertical direction, the limiting material disc provides a horizontal installation structure for the I-shaped material wheel, the coiled plating line located in the I-shaped material wheel limits the installation position of the plating line, and the horizontal design saves space; the layout of an electroplating production line can be more compact and reasonable, the flexible roller and the first guide frame are matched to guide the electroplating line, an operator can conveniently operate and maintain the electroplating line in a limited space, interference factors in the production process are reduced, and meanwhile the electroplating line can adapt to the characteristics of different materials and the requirements of different electroplating processes.

Description

Technical Field

[0001] The utility model relates to the technical field of electroplating equipment, and particularly relates to a material feeding disk of an electroplating line with horizontal tension regulation. Background Technique

[0002] In traditional electroplating lines, the material feeding disk is usually of a vertical structure and lacks an effective tension regulation mechanism, which easily leads to unstable tension of the material during the material feeding process of the electroplating line and affects the electroplating quality. During the electroplating process, the stability of the material tension is crucial. Stable tension can ensure that the material passes through each link evenly during the electroplating process, thereby ensuring the uniformity and quality of the electroplating layer.

[0003] Most of the existing electroplating line material feeding disks are vertical material feeding disks, which occupy a large space, are inconvenient to operate and maintain, and easily affect the operation difficulty of solving accidents during the material feeding process of the electroplating line. Moreover, the existing material feeding disks lack an effective tension regulation mechanism, which easily leads to unstable tension of the material during the material feeding process and affects the electroplating quality. Content of the Utility Model

[0004] The purpose of the utility model is to provide a material feeding disk of an electroplating line with horizontal tension regulation, so as to solve the problems in the above-mentioned background technique that most of the existing electroplating line material feeding disks are vertical material feeding disks, which occupy a large space, are inconvenient to operate and maintain, and the existing material feeding disks lack an effective tension regulation mechanism, which easily leads to unstable tension of the material during the material feeding process and affects the electroplating quality.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A material feeding disk of an electroplating line with horizontal tension regulation, including a limiting material disk, which is set as a circular plate-shaped frame body. An I-shaped material wheel is placed on the upper end of the limiting material disk, and the I-shaped material wheel is set as an I-shaped wheel structure. A roll of electroplating line is placed on the outer layer of the I-shaped material wheel to assist in the material feeding of electroplating line processing.

[0006] C-shaped arc-shaped convex structures are symmetrically arranged on the upper end of the limiting material disk, and a support plate is installed inside the limiting material disk. The I-shaped material wheel is placed on the upper end of the support plate, and the middle of the I-shaped material wheel is penetrated by a positioning column. The positioning column penetrates through the middle of the support plate, and a guide wheel is sleeved on the outer wall surface of the upper end of the positioning column. Both ends of the guide wheel are provided with a regulation component for guiding the material feeding of the electroplating line wound on the surface of the guide wheel.

[0007] A first guiding frame is symmetrically installed on the upper end of the C-shaped arc-shaped convex structure of the limiting material disk. Circular openings are symmetrically arranged inside the first guiding frame, and a sheet-shaped block structure is vertically installed on the surface of the first guiding frame. A semi-circular opening is arranged on one side of the sheet-shaped block structure of the first guiding frame, and a flexible roller is installed inside the semi-circular opening of the sheet-shaped block structure of the first guiding frame.

[0008] With the above technical solution, the formula design saves space and can make the layout of the electroplating production line more compact and reasonable.

[0009] Preferably, plate structures are symmetrically arranged on both sides of the support plate, and the plate structures of the support plate penetrate through the opening between the two C-shaped arc-shaped protrusion structures of the limit material tray.

[0010] With the above technical solution, the support plate provides support for the bottom end of the limit material tray and provides support for the operation of the limit material tray.

[0011] Preferably, the flexible roller is composed of flexible steel wires and a silica gel sleeve, and the flexible roller and the semi-circular opening of the guide frame one form a D-shaped structure.

[0012] With the above technical solution, the flexible steel wires and the silica gel sleeve of the flexible roller provide a stable installation structure.

[0013] Preferably, the regulation component includes:

[0014] A pressure ring, which is sleeved on the top of the guide wheel, and the top end of the positioning post penetrates through the pressure ring;

[0015] A guide frame two, which is installed between the pressure ring and the guide wheel, and the guide frame two is arranged perpendicular to the guide wheel;

[0016] A slide rail frame, which is slidably connected to the other side of the guide frame two, and the slide rail frame is arranged in an O-shaped structure;

[0017] A guide post, whose top end is installed through the top plate body of the slide rail frame, and the bottom end of the guide post is arranged on the upper end surface of the guide frame two;

[0018] A traction frame, which is symmetrically arranged inside the guide frame two, and the traction frame is composed of a spring and a cylinder;

[0019] An arc-shaped clamping plate one, which is installed at the bottom end of the traction frame, and the arc-shaped clamping plate one is clamped and connected at the bottom end of the guide frame two;

[0020] An arc-shaped clamping plate two, which is located at the bottom end of the inner wall surface of the slide rail frame, and the arc-shaped clamping plate two is symmetrically arranged with the arc-shaped clamping plate one.

[0021] With the above technical solution, the regulation component provides a stable installation and traction structure for the electroplating line.

[0022] Preferably, strip-shaped slide rails are symmetrically arranged on both sides of the guide frame two, and holes penetrated by the traction frame are symmetrically arranged inside the guide frame two.

[0023] With the above technical solution, as the guide frame two provides an installation position for the traction frame, it assists the arc-shaped clamping plate one to provide support.

[0024] Preferably, a spring structure is wound around the outer wall surface of the guiding column, and the spring structure of the guiding column is installed at the bottom end of the top plate of the slide rail frame.

[0025] With the above technical solution, the spring structure arranged on the outer wall surface of the guiding column provides support for the top end of the slide rail frame.

[0026] Preferably, the first arc-shaped clamping plate and the second arc-shaped clamping plate form a circular structure, and silica gel sheets are arranged on the surfaces of the first arc-shaped clamping plate and the second arc-shaped clamping plate.

[0027] With the above technical solution, the first arc-shaped clamping plate and the second arc-shaped clamping plate are symmetrically arranged to bundle and limit the installation of the electroplating wire.

[0028] Compared with the prior art, the beneficial effects of the present utility model are as follows: The electroplating wire unwinding reel provided with horizontal tension regulation:

[0029] 1. The positioning column is arranged perpendicular to the limiting material tray. The limiting material tray provides a horizontal installation structure for the I-shaped material wheel. The electroplating wire wound inside the I-shaped material wheel limits the installation position of the electroplating wire. The horizontal design saves space, enables the layout of the electroplating production line to be more compact and reasonable, cooperates with the flexible roller and the first guiding frame to guide the electroplating wire for orientation, facilitates the operation and maintenance of the operator in a limited space, reduces the interference factors during the production process, and can adapt to the characteristics of different materials and the requirements of different electroplating processes at the same time;

[0030] 2. The flexible steel wire arranged inside the flexible roller, the spring on the surface of the rod body of the slide rail frame and the spring of the traction frame cooperate to fully increase the traction of the electroplating wire. The guiding wheel is used to bundle the electroplating wire to provide stable traction and tension regulation. The stable tension reduces the waste of materials, reduces the situation of material fracture or damage caused by improper tension, reduces the raw material cost, can extend the service life of the equipment at the same time, reduces the frequency of equipment maintenance and replacement, and reduces the maintenance cost. BRIEF DESCRIPTION OF THE DRAWINGS

[0031] Figure 1 is a schematic diagram of the overall external three-dimensional structure of the present utility model;

[0032] Figure 2 is a schematic diagram of the overall three-dimensional structure of the present utility model after removing the I-shaped material wheel;

[0033] Figure 3 is a schematic diagram of the overall internal side-sectional three-dimensional structure of the present utility model;

[0034] Figure 4 is a schematic diagram of the overall internal front-sectional three-dimensional structure of the present utility model;

[0035] Figure 5 is a schematic diagram of the installation three-dimensional structure of the guiding wheel and the slide rail frame of the present utility model;

[0036] Figure 6 This is a three-dimensional structural schematic diagram of the installation of the first guiding frame of the utility model and the flexible roller.

[0037] In the figure: 1. Limit material tray; 2. I-shaped material wheel; 3. Positioning column; 4. Guide wheel; 5. Support plate; 6. First guiding frame; 7. Flexible roller; 8. Pressure ring; 9. Second guiding frame; 10. Slide rail frame; 11. Guide column; 12. Traction frame; 13. First arc-shaped clamping plate; 14. Second arc-shaped clamping plate. Specific embodiments

[0038] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0039] Please refer to Figures 1-6 , the present utility model provides a technical solution: an electroplating line feeding tray with horizontal tension regulation, including a limit material tray 1, an I-shaped material wheel 2, a positioning column 3, a guide wheel 4, a support plate 5, a first guiding frame 6, a flexible roller 7, a pressure ring 8, a second guiding frame 9, a slide rail frame 10, a guide column 11, a traction frame 12, a first arc-shaped clamping plate 13 and a second arc-shaped clamping plate 14;

[0040] Among them, the limit material tray 1 is set as a circular plate-shaped frame body. An I-shaped material wheel 2 is placed on the upper end of the limit material tray 1, and the I-shaped material wheel 2 is set as an I-shaped wheel structure. A roll of electroplating line is placed on the outer layer of the I-shaped material wheel 2 to assist in the feeding of the electroplating line during processing;

[0041] C-shaped arc-shaped convex structures are symmetrically arranged on the upper end of the limit material tray 1, and a support plate 5 is installed inside the limit material tray 1. The I-shaped material wheel 2 is placed on the upper end of the support plate 5, and the positioning column 3 penetrates through the middle of the I-shaped material wheel 2. The positioning column 3 penetrates through the middle of the support plate 5, and a guide wheel 4 is sleeved on the outer wall surface of the upper end of the positioning column 3. Regulation components are arranged at both ends of the guide wheel 4 for guiding the feeding of the electroplating line wound on the surface of the guide wheel 4. Plate structures are symmetrically arranged on both sides of the support plate 5, and the plate structures of the support plate 5 penetrate through the openings between the two C-shaped arc-shaped convex structures of the limit material tray 1;

[0042] The first guiding frame 6 is symmetrically installed at the upper end of the C-shaped arc-shaped convex structure of the limiting material tray 1. Circular openings are symmetrically arranged inside the first guiding frame 6, and sheet-like block structures are vertically installed on the surface of the first guiding frame 6. A semi-circular opening is arranged on one side of the sheet-like block structure of the first guiding frame 6, and a flexible roller 7 is installed inside the semi-circular opening of the sheet-like block structure of the first guiding frame 6. The flexible roller 7 is composed of flexible steel wires and a silica gel sleeve, and the flexible roller 7 and the semi-circular opening of the first guiding frame 6 form a D-shaped structure;

[0043] Combined with the attached drawings of the specification Figures 1-6 As shown, the opening inside the limiting material tray 1 provides limiting support for the support plate 5. The I-shaped material wheel 2 installed at the top of the support plate 5 makes the annular slide rail on the surface of the I-shaped material wheel 2 contact with the ball bearings arranged on the surface of the support plate 5. The ball bearings on the surface of the support plate 5 assist in the rotation of the I-shaped material wheel 2. A guiding wheel 4 is sleeved on the outer wall surface of the positioning column 3. The corrugated structure arranged on the outer wall surface of the guiding wheel 4 provides guidance for the electroplating wire. Wear-resistant silica gel is arranged on the groove surface of the guiding wheel 4. The first guiding frame 6 arranged at the upper end of the limiting material tray 1 is as Figures 1-4 shown. The holes vertically symmetrically arranged inside the first guiding frame 6 cooperate with the sheet-like block structure on one side to guide the flexible roller 7 to provide traction. As the electroplating wire inside the I-shaped material wheel 2 passes through the hole below the first guiding frame 6, and as the electroplating wire is wound around one side of the flexible roller 7, and then the electroplating wire passes through the hole above the first guiding frame 6 and is wound around the surface of the guiding wheel 4. Overall, it is convenient for the operator to perform the operations of feeding and taking up the materials, reducing the labor intensity. The number of turns of the traction electroplating wire can be adjusted according to the requirements of different materials and electroplating processes to adjust the limited tension, reducing the waste of materials;

[0044] The regulation assembly includes:

[0045] A pressing ring 8 is sleeved on the top of the guiding wheel 4, and the top of the pressing ring 8 is penetrated by the top of the positioning column 3;

[0046] A second guiding frame 9 is installed between the pressing ring 8 and the guiding wheel 4, and the second guiding frame 9 is arranged perpendicular to the guiding wheel 4. Strip-shaped slide rails are symmetrically arranged on both sides of the second guiding frame 9, and holes penetrated by the traction frame 12 are symmetrically arranged inside the second guiding frame 9;

[0047] A slide rail frame 10 is slidably connected to the other side of the second guiding frame 9, and the slide rail frame 10 is arranged in an O-shaped structure;

[0048] A guiding column 11 has its top end penetrating and installed inside the top plate body of the slide rail frame 10, and the bottom end of the guiding column 11 is located on the upper end surface of the second guiding frame 9. A spring structure is wound around the outer wall surface of the guiding column 11, and the spring structure of the guiding column 11 is installed at the bottom of the top plate body of the slide rail frame 10;

[0049] The traction frame 12 is symmetrically arranged inside the second guiding frame 9 and consists of a spring and a cylinder;

[0050] The first arc-shaped clamping plate 13 is installed at the bottom end of the traction frame 12 and is snap-connected to the bottom end of the second guiding frame 9. The first arc-shaped clamping plate 13 and the second arc-shaped clamping plate 14 form a circular structure, and silica gel sheets are arranged on the surfaces of both the first arc-shaped clamping plate 13 and the second arc-shaped clamping plate 14;

[0051] The second arc-shaped clamping plate 14 is located at the bottom end of the inner wall surface of the slide rail frame 10 and is symmetrically arranged with the first arc-shaped clamping plate 13;

[0052] Combined with the Figures 1-6 shown in the attached drawings of the specification, a pressure ring 8 installed at the top end of the guide wheel 4 is provided. A magnetic attraction sheet is arranged at the bottom end of the pressure ring 8 and is attracted to the magnetic attraction sheet arranged at the top end of the guide wheel 4, restricting the second guiding frame 9 and the slide rail frame 10 to form an L-shaped structure. The second arc-shaped clamping plate 14 arranged at the bottom end inside the slide rail frame 10 and the first arc-shaped clamping plate 13 cooperate to restrict the feeding position of the electroplating wire. By adjusting the guiding column 11 inside the upper end plate body of the slide rail frame 10, as Figures 1-6 shown, through the spring surrounding the outside of the guiding column 11, the slide rail frame 10 is lifted and lowered. The traction frame 12 inside the second guiding frame 9 and the first arc-shaped clamping plate 13 cooperate to converge above the second arc-shaped clamping plate 14. The column body of the traction frame 12 at the top end of the first arc-shaped clamping plate 13 cooperates with the spring to provide a flexible displacement space for the movement of the first arc-shaped clamping plate 13, reducing problems such as material deformation, stretching, or slack caused by tension fluctuations, reducing the defective rate, and at the same time reducing the downtime adjustment time caused by tension problems, improving the overall operation efficiency of the production line.

[0053] Working principle: When using the electroplating wire feeding tray with horizontal tension control, the support plate 5 arranged inside the limit tray 1 provides support for the I-shaped material wheel 2. The slide rail arranged on the surface of the I-shaped material wheel 2 contacts the ball on the surface of the support plate 5. The electroplating wire inside the I-shaped material wheel 2 passes through the hole at the bottom end of the first guiding frame 6 and is tractioned by the flexible roller 7, so that the electroplating wire forms a U-shaped structure and is guided to the structure on the surface of the guide wheel 4, making the electroplating wire inside the I-shaped material wheel 2 wind around the surface of the guide wheel 4 and feed outwards along the first arc-shaped clamping plate 13 and the second arc-shaped clamping plate 14 arranged between the second guiding frame 9 and the slide rail frame 10. The guiding column 11 inside the slide rail frame 10 adjusts the thickness of electroplating wires with different diameters. At the same time, the springs on the surfaces of the guiding column 11 and the traction frame 12 provide different tension pulls according to different requirements of the electroplating process for tension, which can meet the production requirements of various materials and processes, increasing the overall practicality.

[0054] Although embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A plating line unloading tray with horizontal tension control, comprising: A limiting material tray (1) is configured as a circular plate-shaped frame, a work-shaped material wheel (2) is placed on the upper end of the limiting material tray (1), and the work-shaped material wheel (2) is configured as a work-shaped wheel structure, and a rolled electroplating wire is placed on the outer layer of the work-shaped material wheel (2) to assist in the discharge of materials during electroplating wire processing; The invention is characterized in that: a C-shaped arc-shaped protruding structure is symmetrically arranged on the upper end of the limiting material tray (1), and a support plate (5) is installed inside the limiting material tray (1); a material wheel (2) is placed on the upper end of the support plate (5), and the middle of the material wheel (2) is penetrated by a positioning column (3); the positioning column (3) penetrates the middle of the support plate (5), and a guide wheel (4) is sleeved on the outer wall surface of the upper end of the positioning column (3); and the guide wheel (4) is provided with regulating components at both ends thereof for guiding the discharge of the electroplating wire wound on the surface of the guide wheel (4); A guide frame (6) is symmetrically mounted on the upper end of the C-shaped arc-shaped protruding structure of the limiting material tray (1), a circular opening is symmetrically arranged inside the guide frame (6), and a sheet-like block structure is vertically mounted on the surface of the guide frame (6), a semi-arc-shaped opening is arranged on one side of the sheet-like block structure of the guide frame (6), and a flexible roller (7) is mounted inside the semi-arc-shaped opening of the sheet-like block structure of the guide frame (6).

2. The electroplating line unloading tray with horizontal tension control according to claim 1 is characterized in that: The support plate (5) is symmetrically provided with a plate structure on both sides, and the plate structure of the support plate (5) passes through the opening between the two C-shaped arc-shaped protruding structures of the limiting material tray (1).

3. The electroplating line unloading tray with horizontal tension control according to claim 1 is characterized in that: The flexible roller (7) is composed of a flexible steel wire and a silicone sleeve, and the flexible roller (7) and the semi-arc opening of the guide frame 1 (6) form a D-shaped structure.

4. The electroplating line unloading tray with horizontal tension control according to claim 1, characterized in that: The control components include: A pressure ring (8) is sleeved on the top of the guide wheel (4), and the pressure ring (8) is penetrated by the top of the positioning column (3); A second guide frame (9), which is installed between the pressure ring (8) and the guide wheel (4), and the second guide frame (9) and the guide wheel (4) are arranged in a vertical direction; A slide rail frame (10) which is slidably connected to the other side of the second guide frame (9), and the slide rail frame (10) is configured as an O-shaped structure; A guide column (11), the top end of which is installed in the top plate of the slide rail frame (10), and the bottom end of the guide column (11) is arranged on the upper end surface of the second guide frame (9); A traction frame (12) is symmetrically arranged inside the second guide frame (9), and the traction frame (12) is composed of a spring and a cylinder; An arc-shaped clamping plate 1 (13) is mounted on the bottom end of the traction frame (12), and the arc-shaped clamping plate 1 (13) is located at the bottom end of the guide frame 2 (9) and is snap-connected; The arc-shaped clamping plate 2 (14) is located at the bottom end of the inner wall surface of the slide rail frame (10), and the arc-shaped clamping plate 2 (14) is symmetrically arranged with the arc-shaped clamping plate 1 (13).

5. The electroplating line unloading tray with horizontal tension control according to claim 4 is characterized in that: The guide frame 2 (9) is symmetrically provided with strip-shaped slide rails on both sides, and the guide frame 2 (9) is symmetrically provided with holes penetrated by the traction frame (12) inside.

6. The electroplating line unloading tray with horizontal tension control according to claim 4, characterized in that: The outer wall surface of the guide column (11) is surrounded by a spring structure, and the spring structure of the guide column (11) is installed at the bottom end of the top plate of the slide rail frame (10).

7. The electroplating line unloading tray with horizontal tension control according to claim 4 is characterized in that: The arc-shaped clamping plate 1 (13) and the arc-shaped clamping plate 2 (14) form a circular structure, and the surfaces of the arc-shaped clamping plate 1 (13) and the arc-shaped clamping plate 2 (14) are both provided with a silicone sheet.

Images