Steel wire rope tension adjusting device

By designing a wire rope tension adjustment device including a double-headed screw, a movable seat, a guide column head and a positioning rod, the problem of uncompact twisting caused by changes in the tension of the wire rope in the prior art is solved, and the convenience of uniform tension adjustment and operation is achieved.

CN223032705UActive Publication Date: 2025-06-27TIANJIN JINDING WIRE ROD PROD TECH DEV CO LTD
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Patent Information

Application Number
CN202422077915.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-27
Publication Date
2025-06-27
Estimated Expiration
2034-08-27

AI Technical Summary

Technical Problem

When existing wire ropes are processed and twisted, the tension changes of the strand ropes lead to uncompact and uneven twisting, which affects the quality of the finished product.

Method used

A wire rope tension adjustment device is designed to adjust the tension of the tension wheel to the wire rope through the cooperation of the double-head screw and the movable seat, and the sliding of the guide column head and the guide hole is used to adjust the tension of the tension wheel to the wire rope, and the coordination of the positioning rod and the limiting block is used to prevent the double-head screw from being reversed, achieving convenient operation.

Benefits of technology

It realizes uniform adjustment of the tension of the wire rope, prevents the double-headed screw from reversing, and enables the positioning of the tensioner wheel without precise coordination. It is very convenient to operate and improves the quality of the finished product.

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Abstract

The utility model discloses a steel wire rope tension adjusting device, which belongs to the technical field of tension adjusting devices and comprises a fixed base and a support welded on the upper surface of the fixed base, and a double-thread screw is rotatably connected between the fixed base and the top end of the support. Movable seats are symmetrically connected to the threaded part of the double-thread screw in a threaded mode, guide column heads are welded to the surfaces, close to the support, of the movable seats, guide holes connected with the guide column heads in a sliding mode are longitudinally formed in the surface of the support, and tensioning wheels are rotationally connected to the surfaces, away from the guide column heads, of the movable seats; when the tension value of the steel wire rope is adjusted, the side wall of the bottom end of the positioning rod can abut against the right-angle face of the limiting block, the double-thread screw is prevented from rotating reversely, the tensioning wheel can be positioned without precise matching, and operation is quite convenient.
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Description

Technical Field

[0001] The utility model relates to the technical field of tension adjusting devices, and more specifically, to a wire rope tension adjusting device. Background Art

[0002] A wire rope is a helical wire bundle formed by twisting steel wires that meet the requirements of mechanical properties and geometric dimensions according to certain rules. First, multiple layers of steel wires are twisted into strands, and then, with the rope core as the center, a certain number of strands are twisted into a helical rope. In material handling machinery, it is used for lifting, traction, tensioning, and load bearing. The wire rope has high strength, light self-weight, stable operation, and is not likely to break suddenly as a whole, and is reliable in work.

[0003] However, when the existing wire ropes are processed and twisted, the tension of the strand ropes will change during transmission. Different tensions of multiple strand ropes result in non-compact and uneven twisting together, affecting the twisting quality of the wire rope, and thus affecting the finished product quality. In the existing patent, a wire rope strand wire tension adjusting device, in the patent authorization number CN212714265U, by setting a tension adjusting mechanism, rotating the handle to make its gear shaft rotate and push the gear shaft engaged and connected on one side to move up and down, so that the tension roller can easily and simply adjust the tension of the strand rope passing through the top surface, thereby adjusting the strand rope tension, making the tension of each strand rope uniform and the formed wire rope of better quality and more compact.

[0004] However, after the adjustment in the patent authorization number CN212714265U, the handle and the gear cover are pushed inward to make the gear cover engage and plug into one end of the gear roller for locking to prevent the pressure on the tension roller from causing it to drop. Since the gear cover and the gear roller need to mesh with each other, precise cooperation between the gear cover and the gear roller is required when pushing the handle, which is inconvenient during the operation process. Therefore, we propose a wire rope tension adjusting device to solve the above existing problems. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a wire rope tension adjusting device, which can, when the tension value of the wire rope is adjusted, make the bottom side wall of the positioning rod abut against the right-angle surface of the limiting block to prevent the double-headed screw from reversing, and can realize the positioning of the tension pulley without precise cooperation, and the operation is very convenient.

[0006] To solve the above problems, the utility model adopts the following technical solutions.

[0007] A wire rope tension adjusting device, comprising a fixed base and a bracket welded to the upper surface of the fixed base. A double-headed screw is rotatably connected between the fixed base and the top of the bracket. Movable seats are symmetrically screwed on the threaded part of the double-headed screw. A guiding stud is welded on the surface of the movable seat close to the bracket.

[0008] A guiding hole is longitudinally formed on the surface of the bracket and is slidably connected to the guiding stud.

[0009] A tensioning wheel is rotatably connected to the surface of the movable seat far from the guiding stud.

[0010] A guiding wheel rotatably connected to the bracket is installed on one side of the tensioning wheel.

[0011] A tension sensor fixedly connected to the bracket is arranged on the side of the tensioning wheel far from the guiding wheel.

[0012] A rotating handle is installed at the top of the double-headed screw. A receiving groove is formed at the edge part of the lower surface of the rotating handle. A spring is installed inside the receiving groove. A baffle slidably connected to the receiving groove is arranged below the spring. A positioning rod is fixedly connected to the lower surface of the baffle.

[0013] A groove arranged in an annular structure is formed on the upper surface of the bracket corresponding to the rotating handle. A limiting block arranged in a right-angled triangle structure is fixedly connected to the bottom wall of the groove. And a plurality of the limiting blocks are annularly arranged in the radial position of the groove.

[0014] Furthermore, a handle is fixedly connected to the outer wall of the positioning rod.

[0015] Furthermore, the part where the double-headed screw is combined with the fixed base and the bracket is arranged in a smooth surface structure.

[0016] Bearings are installed at the parts where the fixed base and the bracket are combined with the double-headed screw.

[0017] Furthermore, a limiting part fixedly connected to the rotating handle is arranged at the bottom opening part of the receiving groove, and the limiting part abuts against the baffle.

[0018] Furthermore, one end of the spring is connected to the baffle, and the other end of the spring is connected to the top wall of the receiving groove.

[0019] Furthermore, the bottom end of the positioning rod fits with the bottom wall of the groove, and the side wall of the bottom end of the positioning rod abuts against the right-angled surface of the limiting block.

[0020] Furthermore, a wire rope is wound around the guiding wheel, the tensioning wheel and the tension sensor.

[0021] Compared with the prior art, the advantages of the present utility model are as follows.

[0022] (1) In this solution, by rotating the handle counterclockwise to drive the double-headed screw to rotate, and sliding through the guiding column head cooperating with the guiding hole, the distance between the two movable seats is increased, so as to adjust the tension of the tension pulley on the steel wire rope. At the same time, the bottom end of the positioning rod continuously makes a circular motion along the inclined surface of the limiting block under the cooperation of the spring and the baffle located inside the groove until the adjustment of the tension value of the steel wire rope is completed, and the side wall of the bottom end of the positioning rod abuts against the right-angle surface of the limiting block, preventing the double-headed screw from reversing, and the positioning of the tension pulley can be realized without precise cooperation, and the operation is very convenient.

[0023] (2) In this solution, when the tension pulley needs to be reset, the positioning rod is lifted upward by using the handle, and then the handle is rotated to drive the double-headed screw to rotate, which is convenient for operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0024] Figure 1 is a three-dimensional structural schematic diagram of the present utility model.

[0025] Figure 2 is a structural schematic diagram of the movable seat of the present utility model.

[0026] Figure 3 is a structural schematic diagram of the present utility model from another perspective.

[0027] Figure 4 is an enlarged schematic diagram of part A of the present utility model.

[0028] Figure 5 is a side view schematic diagram of the handle of the present utility model.

[0029] Figure 6 is a sectional view schematic diagram of part A-A of the handle of the present utility model.

[0030] Description of the reference numerals in the drawings.

[0031] Fixed base; 2. Bracket; 3. Double-headed screw; 4. Movable seat; 5. Guiding column head; 6. Guiding hole; 7. Tension pulley; 8. Guide pulley; 9. Tension sensor; 10. Handle; 11. Positioning rod; 12. Storage groove; 13. Baffle; 14. Spring; 15. Handle; 16. Groove; 17. Limiting block. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0032] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model; obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0033] Embodiment 1

[0034] Please refer to Figure 1-6 , a wire rope tension adjusting device, including a fixed base 1 and a bracket 2 welded on the upper surface of the fixed base 1. A double-headed screw 3 is rotatably connected between the fixed base 1 and the top of the bracket 2. Movable seats 4 are symmetrically screwed on the threaded part of the double-headed screw 3. A guiding head 5 is welded on the surface of the movable seat 4 close to the bracket 2.

[0035] A guiding hole 6 that is slidably connected to the guiding head 5 is longitudinally opened on the surface of the bracket 2.

[0036] A tensioning wheel 7 is rotatably connected to the surface of the movable seat 4 away from the guiding head 5.

[0037] A guiding wheel 8 rotatably connected to the bracket 2 is installed on one side of the tensioning wheel 7.

[0038] A tension sensor 9 fixedly connected to the bracket 2 is arranged on the side of the tensioning wheel 7 away from the guiding wheel 8.

[0039] A turning handle 10 is installed at the top of the double-headed screw 3. A receiving groove 12 is opened at the edge of the lower surface of the turning handle 10. A spring 14 is installed inside the receiving groove 12. A baffle 13 slidably connected to the receiving groove 12 is arranged below the spring 14. A positioning rod 11 is fixedly connected to the lower surface of the baffle 13.

[0040] A groove 16 arranged in a ring structure is opened on the upper surface of the bracket 2 corresponding to the turning handle 10. A limiting block 17 arranged in a right triangle structure is fixedly connected to the bottom wall of the groove 16, and a plurality of limiting blocks 17 are annularly arranged in the radial position of the groove 16.

[0041] It should be noted that when the wire rope tension adjusting device is in use, the strands of the wire rope are wound around the tension sensor 9, then pass through the surface of the tensioning wheel 7, pass through the bottom of the guide wheel 8, and then enter the bunching device for twisting. The tension sensor 9 senses the tension of the passing strands, and then the data is displayed on the terminal console. When the tension does not meet the normal value, the turning handle 10 is rotated counterclockwise to drive the double-headed screw 3 to rotate. The guiding stud 5 cooperates with the guiding hole 6 to slide, so that the distance between the two movable seats 4 increases, and the tension of the wire rope by the tensioning wheel 7 is adjusted. At the same time, the bottom end of the positioning rod 11 continuously fits the inclined surface of the limiting block 17 under the cooperation of the spring 14 and the baffle 13 located inside the groove 16 to make a circular motion until the adjustment of the wire rope tension value is completed, so that the side wall of the bottom end of the positioning rod 11 abuts against the right-angle surface of the limiting block 17, preventing the double-headed screw 3 from reversing, and the positioning of the tensioning wheel 7 can be realized without precise cooperation, and the operation is very convenient.

[0042] As Figure 4 shown, a handle 15 is fixedly connected to the outer wall of the positioning rod 11.

[0043] It should be noted that when the tensioning wheel 7 needs to be reset, the positioning rod 11 is lifted upward by using the handle 15, and then the turning handle 10 is rotated to drive the double-headed screw 3 to rotate, which is convenient for operation.

[0044] As Figure 1 shown, the part where the double-headed screw 3 is combined with the fixed base 1 and the bracket 2 is arranged in a smooth surface structure.

[0045] Bearings are installed at the parts where the fixed base 1 and the bracket 2 are combined with the double-headed screw 3.

[0046] It should be noted that the friction between the double-headed screw 3 and the fixed base 1 and the bracket 2 is reduced, and the rotation accuracy of the double-headed screw 3 is ensured.

[0047] As Figure 6 shown, a limiting part fixedly connected to the turning handle 10 is arranged at the bottom opening part of the storage groove 12, and the limiting part abuts against the baffle 13.

[0048] One end of the spring 14 is connected to the baffle 13, and the other end of the spring 14 is connected to the top wall of the storage groove 12.

[0049] It should be noted that by setting the limiting part to block the baffle 13, the baffle 13 is prevented from detaching from the storage groove 12 under the elastic force of the spring 14.

[0050] As Figure 4 shown, the bottom end of the positioning rod 11 fits against the bottom wall of the groove 16, and the side wall of the bottom end of the positioning rod 11 abuts against the right-angle surface of the limiting block 17.

[0051] It should be noted that after adjusting the tension value of the steel wire rope, the bottom side wall of the positioning rod 11 is abutted against the right-angle surface of the limiting block 17 to prevent the double-headed screw 3 from reversing.

[0052] A steel wire rope is wound around the guide pulley 8, the tension pulley 7 and the tension sensor 9.

[0053] During use: Wind the strand of the steel wire rope through the tension sensor 9, then pass through the surface of the tension pulley 7, pass through the bottom of the guide pulley 8 and then enter the bunching device for twisting. The tension sensor 9 senses the tension of the strand, and then the data is displayed on the terminal console. When the tension does not meet the normal value, rotate the handle 10 counterclockwise to drive the double-headed screw 3 to rotate. The guiding head 5 cooperates with the guiding hole 6 to slide, so that the distance between the two movable seats 4 increases, and the tension of the steel wire rope by the tension pulley 7 is adjusted. At the same time, the bottom end of the positioning rod 11 continuously fits against the inclined surface of the limiting block 17 under the cooperation of the spring 14 and the baffle 13 located inside the groove 16 to make a circular motion until the tension value of the steel wire rope is adjusted, and the bottom side wall of the positioning rod 11 is abutted against the right-angle surface of the limiting block 17 to prevent the double-headed screw 3 from reversing.

[0054] The above is only the preferred specific implementation mode of the present invention; however, the protection scope of the present invention is not limited thereto. Any person skilled in the art within the technical scope disclosed by the present invention, according to the technical solution of the present invention and its improved concept, makes equivalent substitutions or changes, and should be covered by the protection scope of the present invention.

Claims

1. A wire rope tension adjustment device, comprising a fixed base (1) and a bracket (2) welded to the upper surface of the fixed base (1), characterized in that: A double-headed screw (3) is rotatably connected between the fixed base (1) and the top end of the bracket (2); a movable seat (4) is symmetrically screwed to the threaded portion of the double-headed screw (3); and a guide column head (5) is welded to the surface of the movable seat (4) close to the bracket (2); A guide hole (6) is longitudinally provided on the surface of the bracket (2) and is slidably connected to the guide column head (5); The surface of the movable seat (4) away from the guide column head (5) is rotatably connected to a tension wheel (7); A guide wheel (8) rotatably connected to the bracket (2) is mounted on one side of the tension wheel (7); A tension sensor (9) fixedly connected to the bracket (2) is provided on a side of the tension wheel (7) away from the guide wheel (8); A rotating handle (10) is installed at the top end of the double-headed screw rod (3); a receiving groove (12) is provided at the edge of the lower surface of the rotating handle (10); a spring (14) is installed inside the receiving groove (12); a baffle (13) slidably connected to the receiving groove (12) is provided below the spring (14); a positioning rod (11) is fixedly connected to the lower surface of the baffle (13); A groove (16) in an annular structure is provided at the top of the bracket (2) corresponding to the upper surface of the rotating handle (10); a limit block (17) in a right-angled triangle structure is fixedly connected to the bottom wall of the groove (16); and a plurality of limit blocks (17) are arranged in a circle at radial positions of the groove (16).

2. A wire rope tension adjustment device according to claim 1, characterized in that: A handle (15) is fixedly connected to the outer wall of the positioning rod (11).

3. A wire rope tension adjustment device according to claim 1, characterized in that: The portion where the double-headed screw (3) is combined with the fixed base (1) and the bracket (2) is arranged in a smooth structure; A bearing is installed at the portion where the fixed base (1) and the bracket (2) are combined with the double-headed screw (3).

4. A wire rope tension adjustment device according to claim 1, characterized in that: A limiting portion fixedly connected to the rotating handle (10) is provided at the bottom of the storage groove (12), and the limiting portion abuts against the baffle (13).

5. A wire rope tension adjustment device according to claim 1, characterized in that: One end of the spring (14) is connected to the baffle (13), and the other end of the spring (14) is connected to the top wall of the storage groove (12).

6. A wire rope tension adjustment device according to claim 1, characterized in that: The bottom end of the positioning rod (11) fits against the bottom wall of the groove (16), and the side wall of the bottom end of the positioning rod (11) abuts against the right-angle surface of the limiting block (17).

7. A wire rope tension adjustment device according to claim 1, characterized in that: A steel wire rope is wound between the guide wheel (8), the tension wheel (7) and the tension sensor (9).

Citation Information

Patent Citations

  • Steel wire rope strand steel wire tension adjusting device

    CN212714265U