Reinforced loader bucket

By installing inclined wear-resistant steel plates on both sides of the loader bucket and setting bend plates and reinforced ear plates on the back of the bucket, the problems of wear and welding difficulty on both sides of the loader bucket are solved, and the wear resistance and welding quality of the bucket are improved.

CN223034094UActive Publication Date: 2025-06-27QINGDAO LOVOL EXCAVATOR
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Patent Information

Application Number
CN202422079697.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-26
Publication Date
2025-06-27
Estimated Expiration
2034-08-26

AI Technical Summary

Technical Problem

The lack of protective structures on both sides of the existing loader buckets, resulting in rapid friction and wear of materials, falling materials cause tire wear, and it is difficult to weld the bottom of the bucket, which poses a risk of weld cracking.

Method used

A reinforced loader bucket is designed, and a wear-resistant steel plate is installed inclined for protection. The back of the bucket is equipped with a bucket ear plate and a bending plate. The grooves and oblique chamfers are opened on both sides of the bending plate for welding. Reinforced ear plates are installed at the top of the back of the bucket to reduce the stress on the end of the protective plate.

Benefits of technology

By welding the double-layer wear-resistant steel plate, the strength and wear resistance of the bucket are improved, the wear of materials and tires is avoided, the welding process is simplified, and the risk of weld cracking is reduced.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223034094U_ABST
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Abstract

The utility model provides a reinforced loader bucket, which relates to the technical field of excavator protection and comprises first wear-resistant steel plates obliquely arranged on two side walls of the bucket, second wear-resistant steel plates are fixedly mounted on the first wear-resistant steel plates, a bucket lug plate is arranged on the back of the bucket, bent plates are adjacently mounted on two sides of the bucket lug plate, and grooves are formed in two sides of each bent plate. A reinforcing lug plate is arranged on one side of the bucket lug plate, the reinforcing lug plate is mounted at the top end of the back of the bucket and extends to the protective plate, and double-layer wear-resistant steel plates are welded to the two sides of the bucket for protection, so that the strength and the wear resistance of the bucket are improved; materials left on the two sides of the bucket can be pushed outwards by a certain distance, the welding difficulty is lowered, and the risk that weld joints at the ends crack is lowered.
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Description

Technical Field

[0001] The utility model relates to the technical field of earthwork construction machinery and equipment, in particular to a reinforced loader bucket. Background Art

[0002] For construction machinery such as excavators and loaders, among them, the loader is mainly used for the bucket to shovel materials. There are the following technical problems when the bucket shovels materials:

[0003] (1) At present, there is no protective structure on both sides of the existing loader bucket. After the bucket shovels into the material pile, since most of the materials are particulate matter, the two sides of the bucket wear quickly under the friction of the materials. At the same time, there is vibration during the driving process of the loader. If the materials shoveled by the bucket are relatively full, the materials will fall from the bucket to the ground. Generally, the width of the bucket is the same as the width of the vehicle body. After the materials fall, the tires often press on the materials left on both sides of the bucket, causing wear of the tires, and at the same time, the materials cannot be used continuously after being crushed.

[0004] (2) When the bucket shovels into the material pile, the bottom of the bucket will contact the ground. In order to reduce the wear of the bottom of the bucket, several reinforced bending plates are arranged at the bottom to strengthen the bucket. It is necessary to weld the bending plates to the bottom of the bucket. There is an ear plate connected to the driving device on the back of the bucket, and the ear plate will extend to the bottom of the bucket. The steel plate of the ear plate will divide the bottom of the bucket into multiple areas. When welding the bending plates, the bending plates are perpendicular to the steel plate of the ear plate, and at the same time, the weld between the bending plates and the ear plate is small, and the welding difficulty is great.

[0005] (3) The ear plates arranged on the back of the bucket often only cover the arc-shaped area of the bucket, and a protective plate is welded at the end of the bucket opposite to the bucket teeth. There is a weld between the protective plate and the bucket, and there is a risk of cracking of the end weld. Summary of the Utility Model

[0006] To achieve the above object, one or more embodiments of the present utility model provide the following technical solutions.

[0007] The utility model provides a reinforced loader bucket, which includes a first wear-resistant steel plate inclined on both side walls of the bucket. A second wear-resistant steel plate is fixedly installed on the first wear-resistant steel plate. An ear plate is arranged on the back of the bucket. Bending plates are adjacently installed on both sides of the ear plate. Grooves are opened on both sides of the bending plates. Chamfers are arranged at the ends of the grooves and on the sides of the bending plates. A reinforcing ear plate is arranged on one side of the ear plate. The reinforcing ear plate installed at the top of the back of the bucket extends to the protective plate.

[0008] Further, the first wear-resistant steel plate includes an inclined base fixedly installed on both side walls of the bucket, and a steel plate is covered and installed on the surface of the inclined base.

[0009] Further configured such that the inclined base inclines outward along the width direction of the bucket, so that the materials spilled on the ground are pushed to both sides by the inclined base.

[0010] Further configured such that the second wear-resistant steel plate is a plurality of rectangular steel plates, and the plurality of rectangular steel plates are arranged and installed on the first wear-resistant steel plate, and the first wear-resistant steel plate covers the surface of the inclined base.

[0011] Further configured such that the bending plate includes a first bending plate and a second bending plate, the first bending plate and the second bending plate are adjacently arranged on both sides of the bucket ear plate, and the size of the first bending plate is larger than that of the second bending plate.

[0012] Further configured such that the first bending plate and the second bending plate extend to the back of the bucket, the first bending plate and the second bending plate.

[0013] Further configured such that the groove is a rectangular groove opened on both sides of the bending plate, and the rectangular groove can provide a guiding function during welding operations.

[0014] Further configured such that the inclined chamfer is inclined at the end of the groove, the inclined chamfer inclines towards the ground, the inclined chamfer

[0015] Further configured such that the reinforcing ear plate includes a first arc section and a second arc section, the first arc section is located on the back of the bucket, and the second arc section is located at the connection between the protective plate and the back of the bucket.

[0016] Further configured such that the first arc section and the second arc section are integrally and transitionally installed.

[0017] The beneficial effects of the above one or more technical solutions:

[0018] (1) Double-layer wear-resistant steel plates are welded on both sides of the bucket for protection, which improves the strength and wear resistance of the bucket. The wear-resistant steel plates incline outward at a certain angle, and the materials left on both sides of the bucket can be pushed outwards by a certain distance, avoiding the tires from pressing on the materials left on both sides of the bucket, protecting the materials and the tires, and prolonging the service life of the tires.

[0019] (2) The two sides of the bending plate at the bottom of the bucket of the present utility model adopt a segmented structure, one section of which has a groove for facilitating welding with multiple adjacent steel plates at the same time, and the other section has an inclined chamfer for facilitating welding with adjacent steel plates, which not only improves the welding quality but also reduces the welding difficulty.

[0020] (3) The upper end of the reinforcing ear plate on the back of the bucket extends forward, reducing the stress at the end of the protective plate, protecting the weld at the end of the protective plate, and reducing the risk of cracking of the end weld. Description of the Drawings

[0021] The accompanying drawings forming a part of this application are used to provide a further understanding of this application. The schematic embodiments of this application and their descriptions are used to explain this application and do not constitute a limitation to this application.

[0022] Figure 1 It is a schematic structural diagram of the present utility model.

[0023] Figure 2 It is a schematic structural diagram of another viewing direction of the present utility model.

[0024] In the figure, 1 is the first wear-resistant steel plate; 11 is the inclined base; 12 is the steel plate;

[0025] 2 is the second wear-resistant steel plate; 3 is the back of the bucket; 4 is the bucket ear plate; 5 is the bending plate; 6 is the groove; 7 is the bevel chamfer;

[0026] 8 is the reinforcing ear plate; 81 is the first arc segment; 82 is the second arc segment;

[0027] 9 is the protective plate; 10 is the bottom of the bucket. Detailed implementation manners

[0028] The following combines with the accompanying drawings to illustrate the detailed implementation manners of this embodiment.

[0029] A reinforced loader bucket, referring to Figure 1 and Figure 2 , includes the first wear-resistant steel plate 1 inclinedly arranged on both side walls of the bucket. The second wear-resistant steel plate 2 is fixedly installed on the first wear-resistant steel plate 1. The bucket ear plate 4 is arranged on the back 3 of the bucket. The bending plates 5 are installed adjacent to both sides of the bucket ear plate 4. Grooves 6 are opened on both sides of the bending plate 5. The bevel chamfer 7 is arranged at the end of the groove 6 and on the side of the bending plate 5. The reinforcing ear plate 8 is arranged on one side of the bucket ear plate 4. The reinforcing ear plate 8 installed at the top of the back 3 of the bucket extends to the protective plate 9.

[0030] The first wear-resistant steel plate 1 includes the inclined base 11 fixedly installed on both side walls of the bucket. The surface of the inclined base 11 is covered and installed with the steel plate 12. The steel plate 12 covers the surface of the inclined base 11 to prevent the surface of the inclined base 11 from being worn.

[0031] The inclined base 11 is inclined outward along the width direction of the bucket, so that the materials spilled on the ground are pushed to both sides by the inclined base 11, thereby avoiding the roller from rolling over the spilled materials.

[0032] The second wear-resistant steel plate 2 is several rectangular steel plates 12. The several rectangular steel plates 12 are arranged and installed on the first wear-resistant steel plate 1. When being impacted from the outside, the rectangular steel plates 12 bear the impact and improve the overall strength.

[0033] The bent plate 5 includes a first bent plate 5 and a second bent plate 5. The first bent plate 5 and the second bent plate 5 are adjacently arranged on both sides of the bucket ear plate 4. The size of the first bent plate 5 is larger than that of the second bent plate 5. The first bent plate 5 and the second bent plate 5 extend to the back of the bucket 3, thereby connecting the back of the bucket 3 and the bottom of the bucket into a whole, thus improving the overall force-bearing of the bucket.

[0034] The groove 6 is a rectangular groove opened on both sides of the bent plate 5. The rectangular groove can provide a guiding function during the welding operation. During welding, the rectangular groove is convenient for forming a molten pool, and at the same time, the welding torch can be moved along the direction of the rectangular groove.

[0035] The inclined chamfer 7 is inclined at the end of the groove 6. The inclined chamfer 7 is inclined towards the ground. The setting of the inclined chamfer 7 shortens the distance between the bent plate 5 and the reinforcing ear plate 8, and the welding can be carried out without inserting the welding torch into the bent plate 5 during welding.

[0036] The reinforcing ear plate 8 includes a first arc segment 81 and a second arc segment 82. The first arc segment 81 is located on the back of the bucket 3. The second arc segment 82 is located at the connection between the protective plate 9 and the back of the bucket 3. The second arc segment 82 is used to improve the strength of the connection weld between the protective plate 9 and the back of the bucket 3. The first arc segment 81 and the second arc segment 82 are integrally and transitionally installed, and the first arc segment 81 and the second arc segment 82 are of an integral structure.

[0037] When materials spill from both sides of the bucket to the ground:

[0038] The first wear-resistant steel plate 1 and the second wear-resistant steel plate 2 welded on both sides of the bucket provide protection, improving the strength and wear resistance of the bucket. The inclined base 11 is inclined outward at a certain angle, and can push the materials left on both sides of the bucket outwards for a certain distance during the vehicle's travel, avoiding the tires from pressing on the materials left on both sides of the bucket, and protecting the materials and the tires.

[0039] Although the specific implementation manners of the present invention are described above in conjunction with the drawings, it is not a limitation to the protection scope of the present invention. Those skilled in the art should understand that based on the technical solutions of the present invention, various modifications or deformations that can be made by those skilled in the art without creative efforts are still within the protection scope of the present invention.

Claims

1. A reinforced loader bucket, characterized in that: It includes a first wear-resistant steel plate obliquely arranged on the two side walls of the bucket, a second wear-resistant steel plate is fixedly installed on the first wear-resistant steel plate, a bucket ear plate is arranged on the back of the bucket, bending plates are adjacently installed on both sides of the bucket ear plate, grooves are arranged on both sides of the bending plate, and oblique chamfers are arranged at the ends of the grooves and on the sides of the bending plates, a reinforcing ear plate is arranged on one side of the bucket ear plate, and the reinforcing ear plate is installed on the top of the back of the bucket and extends to the protective plate.

2. A reinforced loader bucket according to claim 1, characterized in that: The first wear-resistant steel plate comprises an inclined base fixedly mounted on two side walls of the bucket, and the surface of the inclined base is covered with a mounting steel plate.

3. A reinforced loader bucket according to claim 2, characterized in that: The inclined base is inclined toward the outside along the bucket width direction.

4. The reinforced loader bucket according to claim 1, characterized in that: The second wear-resistant steel plate is a plurality of rectangular steel plates, and the plurality of rectangular steel plates are arranged and installed on the first wear-resistant steel plate.

5. The reinforced loader bucket according to claim 1, characterized in that: The bending plates are adjacently arranged on both sides of the bucket ear plate, and the first bending plate is larger than the second bending plate.

6. The reinforced loader bucket according to claim 1, characterized in that: The first bending plate and the second bending plate extend to the back of the bucket.

7. The reinforced loader bucket according to claim 1, characterized in that: The grooves are rectangular grooves opened on both sides of the bending plate.

8. The reinforced loader bucket according to claim 1, characterized in that: The oblique chamfer is obliquely arranged at the end of the groove, and the oblique chamfer is inclined toward the ground.

9. The reinforced loader bucket according to claim 1, characterized in that: The reinforcing ear plate includes a first arc segment and a second arc segment, wherein the first arc segment is located at the back of the bucket, and the second arc segment is located at the connection between the guard plate and the back of the bucket.

10. The reinforced loader bucket according to claim 9, characterized in that: The first arc segment and the second arc segment are installed in an integrated transition.