Intelligent integrated pump station

By designing a smart integrated pump station, integrating a variety of pump groups and intelligent monitoring systems, the existing pump room has solved the problem of large land and long construction cycle, achieved efficient management and land occupation savings, and improved water supply safety and operation level.

CN223034125UActive Publication Date: 2025-06-27SHANGHAI CHUNJI ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202421310875.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-11
Publication Date
2025-06-27
Estimated Expiration
2034-06-11

AI Technical Summary

Technical Problem

The existing water supply pump room has a large area and a long construction cycle, which is difficult to meet the needs of efficient management and land-saving of modern water plants.

Method used

A smart integrated pump station is designed, using a smart non-standard box, integrating a secondary pressurized pump group, a backflush pump group, a vacuum water diversion system, an indoor constant temperature system, an air conditioner, a control cabinet, an intelligent monitoring group and a lifting device to realize automated control and intelligent monitoring.

Benefits of technology

It realizes modular integration of the system, with a small footprint and a compact structure, and has functions such as rain protection, lightning protection, dust protection, and moisture protection, which improves the management and operation level of the water plant and water supply safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an intelligent integrated pump station which comprises an intelligent non-standard box body, and a secondary pressure pump set, a backwashing pump set, a vacuum water diversion system, an indoor constant temperature system, an air conditioner, a control cabinet, an intelligent monitoring set and a crane device are arranged in the intelligent non-standard box body. According to the utility model, an outdoor rainproof and dustproof 304 stainless steel box body design and an internal sound insulation and heat preservation layer are adopted for quadruple protection, internal system functions are modularized and integrated, the structure is compact, the occupied area is small, a constant temperature system, an accumulated water monitoring alarm system, a security and protection system, an explosion-proof alarm system and the like are configured, the functions of rain prevention, lightning protection, dust prevention, moisture prevention, sun protection, freezing prevention, sound insulation, noise reduction and the like are realized, and the service life is prolonged. System operation safety and water supply safety are ensured; the overall integration is high, the device can be installed on a clear water tank in a factory, and the occupied area is saved; an automatic control system with an advanced technology is adopted, automation and intelligentization are achieved, the overall performance of the system is stable, and the management operation level of a water plant is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of water purification treatment equipment, in particular to a smart integrated pumping station. Background Technique

[0002] The water supply pumping station, also known as the secondary pumping station, usually pumps clear water into the water distribution pipe network and is built in the water purification plant. The conventional water plant pumping station is constructed in the form of reinforced concrete, occupying a large area and having a long construction period.

[0003] Therefore, we propose a smart integrated pumping station to facilitate solving the problems raised above. Content of the Utility Model

[0004] The purpose of the utility model is to provide a smart integrated pumping station to solve the problems raised in the above background technique.

[0005] To achieve the above purpose, the utility model provides the following technical solution: A smart integrated pumping station, comprising: a smart non-standard box body, inside which there are a secondary pressurization pump group, a backwashing pump group, a vacuum water diversion system, an indoor constant temperature system, an air conditioner, a control cabinet, a smart monitoring group and a gantry crane device;

[0006] The secondary pressurization pump group is connected to the secondary pump outlet main pipe and the secondary pump inlet main pipe through pipelines, and the secondary pressurization pump group is also connected to the backwashing pump group;

[0007] The backwashing pump group pumps clear water to backwash the filter tank;

[0008] The vacuum water diversion system is connected to the secondary pump inlet main pipe, the secondary pressurization pump group and the backwashing pump group;

[0009] The control cabinet is frequency-converted one-to-one, and the control cabinet includes an imported frequency converter, an imported programmable controller and an industrial touch screen, an air switch, a protection circuit breaker, an AC contactor, a thermal relay, a pressure sensor, an intermediate relay, an indicator light, a transformer, a current (voltage) meter, a timing automatic switching system, a double anhydrous automatic shutdown protection system, an overpressure protection device, an alarm device, and a switch lighting system;

[0010] The indoor constant temperature system includes temperature monitoring, temperature control, heating, and dehumidification components.

[0011] Preferably, the water pumps of the secondary pressurization pump group are Q-H curve type water pumps, and the water pumps are single-suction or double-suction centrifugal pumps.

[0012] Preferably, the vacuum water diversion system is mainly composed of a vacuum drainage tank and a vacuum pump, and the vacuum drainage tank is made of carbon steel.

[0013] Preferably, the control cabinet is provided with a remote control component.

[0014] Preferably, the intelligent monitoring group includes several monitoring cameras and dome cameras with video and voice monitoring functions, and the video monitoring images are collected and stored locally.

[0015] Preferably, an automatic exhaust valve and an intelligent flowmeter are provided on the main outlet pipe of the secondary pump.

[0016] Preferably, the intelligent flowmeter adopts an integrated design of flow, pressure and remote transmission, with built-in data storage function and liquid crystal display. The liquid crystal display can simultaneously display the cumulative flow, instantaneous flow, pressure, error alarm and water flow direction, and the flowmeter is designed for networking.

[0017] Compared with the prior art, the beneficial effects of the present utility model are as follows:

[0018] 1. It adopts a 304 stainless steel box design for outdoor rain and dust protection, with four-layer protection such as internal sound insulation and heat preservation layers. The functions of each internal system are modularly integrated, with a compact structure and small floor area. There are no requirements for the installation site, and it is equipped with a constant temperature system, a water accumulation monitoring and alarm system, a security system, an explosion-proof alarm system, etc., realizing functions such as rain protection, lightning protection, dust protection, moisture protection, sun protection, freezing protection, sound insulation and noise reduction, ensuring the safe operation of the system and water supply safety;

[0019] 2. The present utility model has a high overall integration level, can be installed on the top of the clear water tank in the factory area, saving floor area and facilitating project management;

[0020] 3. It adopts an advanced automated control system, realizing automation and intelligence. The overall performance of the system is stable, improving the management and operation level of the water plant. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 is a schematic structural diagram of the present utility model;

[0022] Figure 2 is a front perspective view of the present utility model.

[0023] In the figure: 1, intelligent non-standard box; 2, automatic exhaust valve; 3, monitoring camera; 4, main outlet pipe of secondary pump; 5, main inlet pipe of secondary pump; 6, secondary pressurized pump group; 7, backwashing pump group; 8, main outlet pipe of backwashing pump; 9, vacuum priming system; 10, indoor constant temperature system; 11, control cabinet; 12, intelligent monitoring group; 13, overhead crane device; 15, reducing elbow; 16, concentric reducer; 17, outlet pipe of secondary pump 17. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

[0025] Please refer to Figure 1-2 , the present invention provides a technical solution: a smart integrated pumping station, including: a smart non-standard box body 1, in which a secondary pressurizing pump group 6, a backwashing pump group 7, a vacuum water intake system 9, an indoor constant temperature system 10, an air conditioner, a control cabinet 11, an intelligent monitoring group 12 and a gantry device 13 are provided;

[0026] The secondary pressurizing pump group 6 is connected to the secondary pump inlet main pipe 5 and the backwashing pump group 7. Among them, the secondary pressurizing pump group 6 is connected to the secondary pump inlet main pipe 5 through a concentric reducer 16 and a pipeline, and the backwashing pump group 7 is provided with a backwashing pump outlet main pipe 8;

[0027] The secondary pressurizing pump group 6 is connected to the secondary pump outlet pipe 17 through an eccentric elbow 15. An automatic air vent valve 2 is provided on the secondary pump outlet pipe 17, and the secondary pump outlet pipe 17 is connected to the secondary pump outlet main pipe 4;

[0028] The smart non-standard box body 1 is made of 304 stainless steel, with waterproof, heat preservation and noise insulation functions. The side plate thickness is 2 mm, and the top plate thickness is 2 mm;

[0029] The secondary pressurizing pump group 6 pumps clear water through the secondary pump inlet main pipe 5 and sends it into the water distribution network. The water pump selects a water pump with a relatively flat Q-H curve to adapt to the head requirements after the flow rate changes. A single-suction or double-suction centrifugal pump is selected, and the centrifugal pump is made of HT250 material;

[0030] The backwashing pump group 7 pumps the clear water pumped by the secondary pressurizing pump group 6 to backwash the filter tank. The backwashing pump group 7 is made of HT250 material;

[0031] The vacuum water intake system 9 is connected to the secondary pump inlet main pipe 5 and acts on the secondary pressurizing pump group 6 and the backwashing pump group 7. The vacuum water intake system 9 mainly consists of a vacuum drainage tank and a vacuum pump. The vacuum water intake system 9 can evacuate the water inlet pipelines of the secondary pressurizing pump group 6 and the backwashing pump group 7 before the water pump starts, ensuring that the suction pipeline is full of water before the water pump runs. The vacuum drainage tank is made of carbon steel, and the vacuum pump is made of HT250 material;

[0032] A flowmeter is installed behind the main outlet pipe 4 of the secondary pump. It needs to meet the installation distance requirements, adopts an integrated design of flow, pressure, and remote transmission, meets the user's demand for monitoring the pipe network, meets the IP68 protection level, and can work underwater for a long time. The flowmeter has a built-in data storage function and can store daily, monthly, and annual cumulative data for 10 years. The flowmeter has a liquid crystal display and can simultaneously display cumulative flow, instantaneous flow, pressure, error alarm, and water flow direction. The flowmeter can collect pipe network flow data and periodically upload the collected flow data to the intelligent water management platform;

[0033] The dedicated control cabinet 11 for the intelligent pump room has one-to-one frequency conversion, including imported inverters, imported programmable controllers, industrial touch screens, air switches, protective circuit breakers, AC contactors, thermal relays, pressure sensors, intermediate relays, indicator lights, transformers, current and voltage meters, a timed automatic switching system, a dual no-water automatic shutdown protection system, an overpressure protection device, an alarm device, and a switch lighting system. It has a remote control component and can realize remote platform control;

[0034] The indoor constant temperature system 10 includes temperature detection, temperature control, heating, and dehumidification equipment. The indoor constant temperature system 10 can automatically adjust the temperature and humidity in the equipment room and is equipped with a forced and natural air circulation system in the equipment room;

[0035] The intelligent monitoring group 12 includes several monitoring cameras 3 and dome cameras with video and voice monitoring. The video monitoring images are collected and stored locally. The intelligent monitoring group 12 also includes components with functions such as voice deterrence for illegal intrusion and environmental status monitoring and alarm;

[0036] The air conditioner is of the cooling and heating variable frequency type, and the control methods include key control, remote control, and APP control. The energy efficiency grade is 3.

[0037] Working principle: The intelligent non-standard box 1 adopts a 304 stainless steel box design for outdoor rain and dust protection, with four layers of protection such as an internal sound insulation and heat insulation layer. The functions of each internal system are modularly integrated, with a compact structure and a small footprint, and there are no requirements for the installation site;

[0038] The intelligent non-standard box 1 is configured with a constant temperature system, a water accumulation monitoring and alarm system, a security system, an access control explosion-proof alarm system, etc., to achieve functions such as rain protection, lightning protection, dust protection, moisture protection, sun protection, frost protection, sound insulation, and noise reduction, ensuring the safe operation of the system and water supply safety;

[0039] After starting the vacuum priming system 9, the water in the main inlet pipe 5 of the secondary pump enters the secondary pressurized pump group 6, and then flows through the outlet pipe 17 of the secondary pump and the exhaust valve 2 and is discharged from the main outlet pipe 4 of the secondary pump;

[0040] When backwashing the pump: The water in the main inlet pipe 5 of the secondary pump enters the backwashing pump group 7 through the secondary pressurized pump group 6 and is then discharged from the backwashing main outlet pipe 8.

[0041] The content not described in detail in this specification belongs to the prior art well-known to those skilled in the art.

[0042] Although the embodiments of the present invention have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A smart integrated pump station, characterized in that: include: A smart non-standard box (1), wherein the smart non-standard box (1) is provided with a secondary pressure pump group (6), a backwash pump group (7), a vacuum water diversion system (9), an indoor constant temperature system (10), an air conditioner, a control cabinet (11), an intelligent monitoring group (12) and a traveling crane device (13); The secondary booster pump group (6) is connected to the secondary pump outlet main pipe (4) and the secondary pump inlet main pipe (5) through a pipeline, and the secondary booster pump group (6) is also connected to the backwash pump group (7); The backwash pump group (7) pumps clean water to backwash the filter tank; The vacuum water diversion system (9) is connected to the secondary pump water inlet main pipe (5), the secondary booster pump group (6) and the backwash pump group (7); The control cabinet (11) is one-to-one frequency conversion, and the control cabinet (11) includes an imported frequency converter, an imported programmable controller and an industrial touch screen, an air switch, a protective circuit breaker, an AC contactor, a thermal relay, a pressure sensor, an intermediate relay, an indicator light, a mutual inductor, an ammeter and a voltmeter, a timing automatic switching system, a double waterless automatic shutdown protection system, an overpressure protection device, an alarm device, and a switch lighting system; The indoor constant temperature system (10) comprises temperature monitoring, temperature control, heating and dehumidification components.

2. The intelligent integrated pump station according to claim 1, characterized in that: The water pump of the secondary booster pump group (6) is a QH curve type water pump, and the water pump is a single-suction or double-suction centrifugal pump.

3. The intelligent integrated pump station according to claim 1, characterized in that: The vacuum water diversion system (9) is mainly composed of a vacuum drainage tank and a vacuum pump, and the vacuum drainage tank is made of carbon steel.

4. The intelligent integrated pump station according to claim 1, characterized in that: The control cabinet (11) is provided with a remote control component.

5. The intelligent integrated pump station according to claim 1, characterized in that: The intelligent monitoring group (12) includes a plurality of monitoring gun cameras (3) and ball cameras with video and voice monitoring functions, and the video monitoring images are collected and stored on site.

6. The intelligent integrated pump station according to claim 1, characterized in that: The secondary pump water outlet main pipe (4) is provided with an automatic exhaust valve (2) and an intelligent flow meter.

7. The intelligent integrated pump station according to claim 6, characterized in that: The intelligent flow meter adopts an integrated design of flow, pressure and remote transmission, and has a built-in data storage function and a liquid crystal display. The liquid crystal display simultaneously displays the cumulative flow, instantaneous flow, pressure, error alarm, and water flow direction. The flow meter is designed to be networked.