Self-leveling ground construction device capable of conveniently controlling thickness
By designing a self-leveling ground construction device including a mobile rack, material box and floating box, an automatic control system with a contact rod and a contact switch is used to solve the problem of inaccurate and uniform construction thickness control, and more efficient and high-quality construction is achieved.
Patent Information
- Application Number
- CN202421839366.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-31
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-07-31
AI Technical Summary
The accuracy and uniformity of construction thickness control in self-leveling ground construction are insufficient, and the existing technology is complex in operation and low efficiency.
A construction device including a mobile rack, material box, discharge channel, solenoid valve, floating box and contact switch is designed. Through the cooperation of the contact lever and the contact switch, the outflow of liquid materials is automatically controlled to achieve automatic control of construction thickness.
It improves the control accuracy and uniformity of construction thickness, simplifies the operation process, and significantly improves construction efficiency and quality.
Smart Images

Figure CN223034466U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of self-leveling floor construction, and specifically relates to a self-leveling floor construction device convenient for controlling the thickness. Background Technique
[0002] During the construction of self-leveling floors, a liquid material mixed with various materials and water is poured onto the ground. The liquid material automatically flows according to the undulations of the ground and forms a smooth base after automatic leveling and drying. During the construction, it is necessary to control the thickness and uniformity of the construction, which are also important indicators of the construction quality. The existing control method generally involves inserting and pulling the benchmark at each position, and then measuring and controlling the thickness at each position. This operation method is relatively complex and cumbersome, resulting in low overall construction efficiency, inaccurate control of the construction thickness at each position, and uneven construction thickness at each position. Therefore, in the process of self-leveling floor construction, there is room for further improvement in the accuracy and uniformity of construction thickness control. Content of the Utility Model
[0003] The purpose of the utility model is to provide a self-leveling floor construction device convenient for controlling the thickness, which can solve the technical problems of insufficient accuracy and uniformity in controlling the construction thickness in self-leveling construction technology, realize the automatic control of the construction thickness at each position, ensure the accuracy and uniformity of the construction thickness at each position, and has a simple structure and convenient operation, greatly improving the construction efficiency and quality.
[0004] In order to achieve the above object, the utility model is realized through the following technical solutions:
[0005] A self-leveling floor construction device convenient for controlling the thickness, including a moving frame, moving wheels are arranged at the bottom of the moving frame, a material box is arranged on the moving frame, a communicating discharge channel is arranged at the bottom of the material box, an electromagnetic valve for controlling its opening and closing is arranged in the discharge channel, a floating box is slidably connected to the bottom of the moving frame along the vertical direction, a contact switch electrically connected to the electromagnetic valve is arranged on the moving frame, a touch rod is arranged on the floating box, and the touch rod contacts the contact switch when the floating box slides upward.
[0006] Further, an inner cavity is arranged at the bottom of the moving frame, the floating box is slidably connected in the inner cavity, a fixed groove is arranged in the inner cavity, and the contact switch is arranged in the fixed groove.
[0007] Further, a slider is slidably connected to the fixed groove along the vertical direction, the contact switch is arranged on the slider, and a power rod for driving the slider to slide up and down is arranged in the fixed groove.
[0008] Further, the power rod is rotatably connected to the fixed groove, the power rod penetrates through the slider and is threadedly connected to it.
[0009] Further, an adjusting rod is rotatably connected in the inner cavity, a fixing sleeve is slidably connected to the floating box, and the adjusting rod is threadedly connected inside the fixing sleeve.
[0010] Further, a plurality of stirring shafts are rotatably connected to the bottom inside the material box, and a plurality of stirring rods are provided on the stirring shafts.
[0011] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0012] 1. In the structure of the present utility model, a material box for storing liquid materials is provided on the moving frame. An outlet channel is provided at the bottom of the material box, and an electromagnetic valve for controlling its opening and closing is provided in the outlet channel. A contact switch electrically connected to the electromagnetic valve is provided on the moving frame. A touch rod that slides up and down is provided at the bottom of the moving frame. When the liquid material becomes thicker during flow, the touch rod is driven to slide upward until the touch rod contacts the contact switch, and then the electromagnetic valve closes, so that the liquid material cannot continue to flow out of the outlet channel, thereby realizing the automatic control of the construction thickness. There is no need for manual monitoring and intervention, greatly improving the accuracy and convenience of the construction thickness control, and ensuring the accuracy and uniformity of the construction thickness at each position.
[0013] 2. A floating box is slidably arranged vertically at the bottom of the moving frame, and the touch rod is arranged inside the floating box. Such a structure makes the floating box located at a lower position below the moving frame under the action of gravity. During the construction of the flowing liquid material, the floating box contacts a large range of liquid materials. Only when the thickness of the liquid material at most construction positions reaches the specified requirement can the gravity of the floating box be overcome to drive the touch rod to slide upward and contact the contact switch, further improving the accuracy of the construction thickness control. Description of the Drawings
[0014] Att Figure 1 is a schematic structural diagram of the present utility model.
[0015] Att Figure 2 is a partial enlarged view of part A in the Att Figure 1 of the present utility model.
[0016] Att Figure 3 is a partial enlarged view of part B in the Att Figure 1 of the present utility model.
[0017] Reference numerals shown in the drawings:
[0018] 1. Mobile rack; 2. Mobile wheels; 3. Material box; 4. Discharge channel; 5. Electromagnetic valve; 6. Floating box; 7. Contact switch; 8. Contact rod; 9. Inner cavity; 10. Fixed groove; 11. Slide block; 12. Power rod; 13. Adjusting rod; 14. Fixed sleeve; 15. Stirring shaft; 16. Stirring rod. Detailed implementation manners
[0019] The following further elaborates the present utility model in conjunction with specific embodiments. It should be understood that these embodiments are only used to illustrate the present utility model and not to limit the scope of the present utility model. In addition, it should be understood that after reading the content taught by the present utility model, those skilled in the art can make various changes or modifications to the present utility model, and these equivalent forms also fall within the scope defined by this application.
[0020] Refer to Figure 1, the utility model relates to a self-leveling floor construction device that is convenient to control the thickness. The main structure includes a moving frame 1, and the moving frame 1 plays a supporting role. The bottom of the moving frame 1 is provided with moving wheels 2. Preferably, a handrail can be arranged at one end of the moving frame 1. Through the handrail, the moving frame 1 can be conveniently pushed to move to the construction position under the action of the moving wheels 2. A material box 3 is arranged on the moving frame 1, and the material box 3 is used to store the liquid material required for construction. A communicating discharge channel 4 is arranged at the bottom of the material box 3. Specifically, a discharge hole can be arranged on the moving frame 1, and the discharge channel 4 is communicated with the discharge hole, so that the liquid material is discharged from the discharge hole along the discharge channel 4. An electromagnetic valve 5 for controlling its opening and closing is arranged in the discharge channel 4. The electromagnetic valve 5 is a normally open structure. Specifically, a normally open solenoid valve with a model of AC220VDC24V sold by Yuyao Jingrong Valve Factory can be selected. It is in an open state during use, so that the liquid material in the material box 3 can continuously pass through the discharge channel 4 for discharging. A floating box 6 is slidably connected to the bottom of the moving frame 1 in the vertical direction. The floating box 6 is a hollow box structure. Under the action of gravity, it is at a lower position. After the liquid material automatically flows and spreads out, its thickness gradually increases. After contacting the bottom of the floating box 6, it drives the floating box 6 to slide upward. A contact switch 7 electrically connected to the electromagnetic valve 5 is arranged on the moving frame 1. The contact switch 7 can be a contact switch structure with a model of GT2-71MCN sold by Keyence Corporation. It is electrically connected to the electromagnetic valve 5. A contact rod 8 is welded or bolted to the floating box 6. When the floating box 6 slides upward, the contact rod 8 contacts the contact switch 7. Preferably, the contact rod 8 is arranged in the middle of the floating box 6. After the floating box 6 is pushed upward by the liquid material and slides, the contact rod 8 gradually approaches the contact switch 7. When the two contact, the electromagnetic valve 5 is controlled to close, so as to close the discharge channel 4, so that the liquid material cannot continue to flow out of the discharge channel 4, thereby realizing the automatic control of the material thickness. The setting of the floating box 6 makes its contact area with the liquid material larger, and the control of the construction thickness of the liquid material is more accurate and uniform, without the need for manual measurement and control, greatly improving the accuracy and uniformity of the construction thickness control in the self-leveling floor construction technology.
[0021] Preferably, an inner cavity 9 is arranged at the bottom of the moving frame 1, and the floating box 6 is slidably connected in the inner cavity 9. The floating box 6 is in sliding contact with the inner wall of the inner cavity 9, so that the overall floating box 6 is more stable when sliding up and down, so that the construction thickness of the liquid material at each position can reach the specified height before driving the overall floating box 6 to slide upward, making the control of the construction thickness at each position more accurate and uniform. A fixing groove 10 is arranged in the inner cavity 9, and the contact switch 7 is arranged in the fixing groove 10. The fixing groove 10 can protect the contact switch 7 and avoid possible accidental contact caused by other external components, further improving the accuracy of the construction thickness control.
[0022] Preferably, a slider 11 is slidably connected to the fixing groove 10 in the vertical direction. The contact switch 7 is welded or bolted to the slider 11. A power rod 12 for driving the slider 11 to slide up and down is provided in the fixing groove 10. Such a structure can use the power rod 12 to drive the slider 11 to slide up and down, so that the position of the contact switch 7 on the slider 11 can be adjusted adaptively according to the actual use requirements, thereby meeting the requirements of different construction thicknesses and improving the adaptability of the device in actual use.
[0023] Preferably, referring to Figure 3 , the power rod 12 is rotatably connected to the fixing groove 10 through a bearing. The power rod 12 passes through the slider 11 and is threadedly connected thereto. Such a structure can drive the slider 11 to slide in the fixing groove 10 by rotating the power rod 12 under the action of the threaded connection, making the sliding control of the position of the slider 11 more convenient and accurate. Preferably, according to the requirements of the actual installation position, a knob can be rotatably provided on the moving frame 1. A synchronous pulley is provided at the bottom of the knob, and a synchronous pulley is also provided on the power rod 12. The two synchronous pulleys are connected by a synchronous belt. Such a structure can arrange the knob outside the moving frame 1, while the power rod 12 and other structures can be arranged inside the moving frame 1, so as to hide the structures related to the power rod 12 in a position not easily touched by mistake, and conveniently control the rotation of the power rod 12 by using the knob, further improving the convenience of actual use.
[0024] Preferably, referring to Figure 2 , an adjusting rod 13 is rotatably connected to the inner cavity 9 through a bearing. A fixing sleeve 14 is slidably connected to the floating box 6. A limiting plate for cooperating with the floating box 6 is provided at the bottom of the fixing sleeve 14. The adjusting rod 13 is threadedly connected to the inside of the fixing sleeve 14. Such a structure can drive the fixing sleeve 14 to move up and down by rotating the adjusting rod 13 under the action of the threaded connection, so that the limiting plate at the bottom of the fixing sleeve 14 moves up and down, controlling the maximum distance that the floating box 6 moves downward along the fixing sleeve 14 under the action of gravity, and thus the lowest position of the floating box 6 can be adjusted according to the actual use requirements, further improving the adaptability of the device in actual use.
[0025] Preferably, a plurality of stirring shafts 15 are rotatably connected to the bottom inside the material box 3 through bearings. One of the stirring shafts 15 is driven to rotate by a motor. The plurality of stirring shafts 15 are connected by a synchronous belt. A plurality of stirring rods 16 are welded or bolted to the stirring shafts 15. The stirring shafts 15 are used to drive the plurality of stirring rods 16 to rotate, realizing the stirring of the liquid material at the bottom of the material box 3, thereby preventing the particulate matter in the material from blocking the discharge channel 4 and ensuring the smooth discharge of the liquid material.
[0026] Working principle: In the structure of the present utility model, a material box 3 for storing liquid materials is arranged on the moving frame 1. A discharge channel 4 is provided at the bottom of the material box 3, and an electromagnetic valve 5 for controlling its opening and closing is arranged in the discharge channel 4. A contact switch 7 electrically connected to the electromagnetic valve 5 is arranged on the moving frame 1. A touch rod 8 that slides up and down is provided at the bottom of the moving frame 1. When the liquid material flows and thickens, the touch rod 8 is driven to slide upward until the electromagnetic valve 5 closes when the touch rod 8 contacts the contact switch 7, so that the liquid material cannot continue to flow out of the discharge channel 4, thereby realizing the automatic control of the construction thickness. There is no need for manual monitoring and intervention, which greatly improves the accuracy and convenience of the construction thickness control and ensures the accuracy and uniformity of the construction thickness at each position; a floating box 6 is slidably arranged vertically at the bottom of the moving frame 1, and the touch rod 8 is arranged in the floating box 6. Such a structure makes the floating box 6 located at a low position below the moving frame 1 under the action of gravity. During the construction of the flowing liquid material, the floating box 6 contacts a large range of liquid materials. Only when the thickness of the liquid material reaches the specified requirements at most construction positions can the gravity of the floating box 6 be overcome to drive the touch rod 8 to slide upward and contact the contact switch 7. Furthermore, the control of the construction thickness is no longer limited to a single point of the touch rod 8, further improving the accuracy of the construction thickness control.
Claims
1. A self-leveling floor construction device that is convenient for controlling thickness, comprising a moving frame (1), a moving wheel (2) is provided at the bottom of the moving frame (1), and a material box (3) is provided on the moving frame (1), characterized in that: The bottom of the material box (3) is provided with a connected discharge channel (4), and the discharge channel (4) is provided with an electromagnetic valve (5) for controlling its opening and closing. The bottom of the movable frame (1) is vertically slidably connected with a floating box (6), and the movable frame (1) is provided with a contact switch (7) electrically connected to the electromagnetic valve (5). The floating box (6) is provided with a touch rod (8), and when the floating box (6) slides upward, the touch rod (8) contacts the contact switch (7).
2. A self-leveling floor construction device that is easy to control thickness according to claim 1, characterized in that: An inner cavity (9) is provided at the bottom of the movable frame (1), the floating box (6) is slidably connected in the inner cavity (9), a fixing groove (10) is provided in the inner cavity (9), and the contact switch (7) is arranged in the fixing groove (10).
3. A self-leveling floor construction device that is easy to control thickness according to claim 2, characterized in that: A slider (11) is vertically slidably connected in the fixing groove (10), the contact switch (7) is arranged on the slider (11), and a power rod (12) for driving the slider (11) to slide up and down is arranged in the fixing groove (10).
4. A self-leveling floor construction device that is easy to control thickness according to claim 3, characterized in that: The power rod (12) is rotatably connected in the fixing groove (10), and the power rod (12) passes through the slider (11) and is threadedly connected thereto.
5. A self-leveling floor construction device that is easy to control thickness according to claim 2, characterized in that: An adjusting rod (13) is rotatably connected in the inner cavity (9), a fixing sleeve (14) is slidably connected to the floating box (6), and the adjusting rod (13) is threadedly connected to the inside of the fixing sleeve (14).
6. A self-leveling floor construction device that is easy to control thickness according to claim 1, characterized in that: A plurality of stirring shafts (15) are rotatably connected to the bottom of the material box (3), and a plurality of stirring rods (16) are provided on the stirring shafts (15).