High-strength elbow for splicing galvanized pipes
By introducing anti-blocking vibration components into the elbows for galvanized pipe splicing, the problems of cable accumulation and blockage in traditional elbows are solved, and the smooth passage of cables and efficient operation of the system are achieved.
Patent Information
- Application Number
- CN202422448766.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-10-09
AI Technical Summary
The angle area inside the elbow connecting traditional galvanized pipe fittings is prone to cable accumulation and blockage, resulting in reduced system operation efficiency, increased maintenance costs, and may cause equipment failure.
A high-strength elbow for splicing of galvanized pipes is designed, and anti-blocking vibration components are used, including an elastic plastic arc-shaped integrated cover plate and a vibration source component. By generating mechanical force, it hits the inner wall of the arc-shaped integrated cover plate, creating elastic vibration force to prevent the cable from being blocked at the angles of the bent pipe fittings.
It effectively solves the problems of cable accumulation and blockage, ensures smooth passage of cables, reduces maintenance frequency and cost, and enhances the mechanical strength and sealing at the pipe connection through the design of fasteners and sealing rings.
Smart Images

Figure CN223035969U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of construction engineering, in particular to a high-strength elbow for galvanized pipe splicing. Background Technique
[0002] In modern industrial and civil facilities, the construction pipeline system is widely used to transport various cables. To adapt to different layout requirements, elbows are usually used to change the direction of the pipeline. Although the traditional galvanized pipe fitting connection elbows can meet the basic connection requirements, there are some problems and deficiencies in actual applications.
[0003] When transporting cables, the inner corner area of the traditional elbow is prone to become a clogging point. These cables will pile up when passing through the elbow, gradually forming a blockage, affecting the normal passing of the cables. This not only reduces the operating efficiency of the system, but also increases the maintenance cost and may lead to serious equipment failures. Content of the Utility Model
[0004] The purpose of the utility model is to provide a high-strength elbow for galvanized pipe splicing to solve the problems raised in the background technique.
[0005] To achieve the above purpose, the utility model provides the following technical solution: A high-strength elbow for galvanized pipe splicing, comprising:
[0006] Two galvanized pipe fittings are arranged at the required angles.
[0007] An elbow pipe assembly is arranged at the angle between the two galvanized pipe fittings and includes a bent pipe fitting at the required angle. The two pipe ends of the bent pipe fitting are respectively sealed and sleeved with the opposite ends of the two galvanized pipe fittings.
[0008] Two fasteners are provided and are respectively fastened to the two ends of the bent pipe fitting, fastening the opposite ends of the two galvanized pipe fittings in the inner cavities at the two ends of the bent pipe fitting.
[0009] An anti-blocking vibration assembly is arranged in the inner cavity angle of the bent part of the bent pipe fitting and includes an elastic plastic arc-shaped integral cover integrally connected to the inner wall of the corner of the bent pipe fitting, a receiving cavity formed between the elastic plastic arc-shaped integral cover and the inner wall of the bent pipe fitting, and a vibration source component arranged in the receiving cavity. The vibration source component generates mechanical force to strike the inner wall of the elastic plastic arc-shaped integral cover, so that the elastic plastic arc-shaped integral cover generates elastic vibration force, preventing the cables passing through the bent pipe fitting from being blocked at the angle.
[0010] Preferably, the vibration source component includes a hand pull rod inserted into the receiving cavity from the outside of the bent part of the bent pipe fitting, an arc-shaped top plate fixed to the free end of the inserted hand pull rod, and a return spring sleeved on the inner end of the hand pull rod located in the receiving cavity.
[0011] Preferably, the reset spring is located between the arc-shaped top plate and the inner wall of the accommodating cavity, and both ends of the reset spring elastically abut against the arc-shaped top plate and the inner wall of the accommodating cavity respectively.
[0012] Preferably, in this solution, when the return spring is in a natural state, the curved outer wall of the arc-shaped top plate away from the hand rod abuts against the inner wall of the elastic plastic arc-shaped integrated cover plate, and when the hand rod is pulled, the arc-shaped top plate squeezes the return spring, so that the return spring accumulates force on the arc-shaped top plate.
[0013] Preferably, in this solution, the elastic plastic arc-shaped integrated cover plate is provided with an elastic vibration part on one side facing the arc-shaped top plate, and after the arc-shaped top plate accumulates force, the hand pull rod is released so that the arc-shaped top plate hits the elastic vibration part.
[0014] In the preferred embodiment of the present invention, the elastic vibration part is integrally connected with the elastic plastic arc-shaped integral cover plate, and the elastic plastic arc-shaped integral cover plate and the elastic vibration part are made of styrene-butadiene-styrene block copolymer.
[0015] Preferably, the inner walls at both ends of the bent pipe are provided with annular grooves, a silicone sealing ring is bonded in each of the annular grooves, and the inner wall of the silicone sealing ring is integrally provided with anti-slip protrusions, which are in elastic friction contact with the outer wall of the galvanized pipe fitting.
[0016] Preferably, each of the fasteners includes two clamp semicircular rings relatively clamped on the outer wall of the circumferential side of the bent pipe member and two mounting leg seats symmetrically welded to the outer wall of one of the clamp semicircular rings.
[0017] Preferably, both ends of the two clamp semicircular rings are fastened together by locking bolts, and a mounting hole is provided at the lower portion of the mounting leg seat.
[0018] Preferably, in the present solution, rubber protective washers are provided on the inner walls of the two semicircular rings of the clamps, and the rubber protective washers are sleeved on the outer wall of the circumference of the bent pipe piece.
[0019] Compared with the prior art, the technical effects and advantages of the utility model are as follows:
[0020] The high-strength elbow for galvanized pipe splicing has an anti-blocking vibration component set in the inner cavity angle of the elbow, which can effectively solve the problem of cable accumulation that is easy to occur inside the traditional elbow. By generating elastic vibration force, the component can vibrate the blocked cables to ensure smooth passage of the cables, reducing maintenance frequency and costs.
[0021] By using fasteners to firmly fix the galvanized pipe fittings in the inner cavities at both ends of the elbow pipe fittings, the mechanical strength at the pipe connection is enhanced. This helps prevent joint loosening or leakage caused by external stress. The two pipe end portions of the elbow pipe fittings are respectively sealed and sleeved with the opposite ends of the galvanized pipe fittings, and annular grooves are provided on the inner walls at both ends of the elbow pipe fittings, in which silica gel sealing rings are bonded. The anti-slip bumps on the silica gel sealing rings increase the friction with the outer wall of the galvanized pipe fittings, thus providing a better sealing effect and reducing the risk of fluid leakage. Brief Description of the Drawings
[0022] In order to more clearly illustrate the specific embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the drawings required for use in the description of the specific embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0023] Figure 1 Structural schematic diagram of the present invention;
[0024] Figure 2 Structural schematic diagram of the elbow pipe fitting of the present invention;
[0025] Figure 3 Cross-sectional view of the elbow pipe fitting of the present invention;
[0026] Figure 4 For the present invention Figure 3 Partial cross-sectional view;
[0027] Figure 5 Connection structural schematic diagram of the half ring of the clamp of the present invention.
[0028] Explanation of the reference numerals in the drawings:
[0029] In the figure: 1, galvanized pipe fitting; 2, elbow pipe assembly; 3, elbow pipe fitting; 4, fastener; 5, hand pull rod; 6, elbow head; 7, annular groove; 8, silica gel sealing ring; 9, anti-slip bump; 10, half ring of the clamp; 11, mounting leg seat; 12, accommodating cavity; 13, elastic plastic arc-shaped integral cover plate; 14, arc-shaped top plate; 15, return spring; 16, elastic vibration part; 17, locking bolt; 18, rubber protection washer; 19, mounting hole; 20, anti-blocking vibration assembly. Detailed Description of the Embodiments
[0030] In the following description, a large number of specific details are given to provide a more thorough understanding of the present utility model. However, it is obvious to those skilled in the art that the present utility model can be implemented without one or more of these details. In other examples, in order to avoid confusion with the present utility model, some technical features well-known in the art are not described.
[0031] Unless otherwise defined, the directions such as up, down, left, right, front, back, inner and outer involved in this article are based on the up, down, left, right, front, back, inner and outer directions in the figures shown in the present utility model, which are hereby explained together.
[0032] This embodiment provides a high-strength elbow for splicing galvanized pipes as shown in Figures 1 to 5 Figure, which includes: a galvanized pipe fitting 1, an elbow pipe assembly 2, a fastener 4, and an anti-blocking vibration assembly 20.
[0033] In this embodiment, two galvanized pipe fittings 1 are arranged at a required included angle.
[0034] In this embodiment, the elbow pipe assembly 2 is arranged at the included angle between the two galvanized pipe fittings 1 and includes a bent pipe fitting 3 at a required included angle. The two pipe ends of the bent pipe fitting 3 are respectively and sealingly sleeved with the opposite ends of the two galvanized pipe fittings 1; the elbow pipe assembly 2 includes a bent pipe fitting 3 for changing the threading direction of the cable and connecting two straight galvanized pipe fittings 1 at a certain angle.
[0035] In this embodiment, two fasteners 4 are provided and are respectively fastened to both ends of the bent pipe fitting 3 to fasten the opposite ends of the two galvanized pipe fittings 1 in the inner cavities at both ends of the bent pipe fitting 3; the fastener 4 ensures a firm connection between the galvanized pipe fitting 1 and the bent pipe fitting 3 through components such as a clamp semi-circular ring 10 and a locking bolt 17.
[0036] In this embodiment, the anti-blocking vibration assembly 20 is arranged in the inner cavity included angle of the bent head 6 of the bent pipe fitting 3 and includes an elastic plastic arc-shaped integral cover plate 13 integrally connected to the inner wall of the corner of the bent pipe fitting 3, a receiving cavity 12 formed between the elastic plastic arc-shaped integral cover plate 13 and the inner wall of the bent pipe fitting 3, and a vibration source component arranged in the receiving cavity 12. The vibration source component generates a mechanical force to strike the inner wall of the elastic plastic arc-shaped integral cover plate 13, so that the elastic plastic arc-shaped integral cover plate 13 generates an elastic vibration force, and the cable passing through the bent pipe fitting 3 will not be blocked at the included angle.
[0037] In this embodiment, the vibration source component includes a hand pull rod 5 inserted into the accommodation cavity 12 from the outside of the bent head portion 6 of the bent pipe member 3, an arc-shaped top plate 14 fixed to the free end of the hand pull rod 5 inserted, and a return spring 15 sleeved on the inner end of the hand pull rod 5 located in the accommodation cavity 12. The hand pull rod 5 is part of the anti-blocking vibration assembly 20, and the user can activate the vibration mechanism by pulling it to help prevent blockage in the bent pipe member 3.
[0038] In this embodiment, the return spring 15 is located between the arc-shaped top plate 14 and the inner wall of the accommodation cavity 12, and both ends of the return spring 15 are elastically abutted against the arc-shaped top plate 14 and the inner wall of the accommodation cavity 12 respectively.
[0039] In this embodiment, when the return spring 15 is in its natural state, the curved outer wall of the arc-shaped top plate 14 away from the hand pull rod 5 abuts against the inner wall of the elastic plastic arc-shaped integral cover plate 13. When the hand pull rod 5 is pulled, the arc-shaped top plate 14 compresses the return spring 15, so that energy is stored in the arc-shaped top plate 14 through the return spring 15. The elastic plastic arc-shaped integral cover plate 13 forms part of the anti-blocking vibration assembly 20 and generates elastic vibration force when vibrated, which helps prevent blockage of the cable at the internal angle of the bent pipe member 3. The arc-shaped top plate 14 is connected to the hand pull rod 5, and through the action of the return spring 15, the elastic plastic arc-shaped integral cover plate 13 can be knocked to cause vibration. The return spring 15 provides elastic force for the arc-shaped top plate 14, so that after the hand pull rod 5 is released, the arc-shaped top plate 14 can quickly rebound and impact the elastic vibration portion 16.
[0040] In this embodiment, an elastic vibration portion 16 is provided on the side of the elastic plastic arc-shaped integral cover plate 13 facing the arc-shaped top plate 14. After the arc-shaped top plate 14 stores energy, the hand pull rod 5 is released so that the arc-shaped top plate 14 strikes on the elastic vibration portion 16. The elastic vibration portion 16 and the elastic plastic arc-shaped integral cover plate 13 are of an integral structure and generate vibration after being impacted by the arc-shaped top plate 14, and then the vibration is transmitted to the entire bent pipe member 3.
[0041] In this embodiment, the elastic vibration part 16 is integrally connected to the elastic plastic arc-shaped integral cover plate 13. The materials of the elastic plastic arc-shaped integral cover plate 13 and the elastic vibration part 16 are styrene-butadiene-styrene block copolymer. The styrene-butadiene-styrene block copolymer SBS thermoplastic elastomer has good elasticity and recovery ability, which means that they can deform when subjected to external forces and can quickly return to their original state when the external forces are removed. Such characteristics enable the elastic plastic arc-shaped integral cover plate 13 to generate effective vibrations when struck by the vibration source component and can quickly rebound, thereby continuously applying vibrations to the passing cable. The SBS material has good fatigue resistance and wear resistance, which helps to ensure that the elastic plastic arc-shaped integral cover plate 13 can maintain its structural integrity even under long-term use or repeated vibrations and will not be easily damaged. The SBS material is easy to be processed into complex shapes by injection molding, such as the design of the elastic plastic arc-shaped integral cover plate 13, which can ensure the consistency and accuracy of the product while reducing production costs.
[0042] In this embodiment, annular grooves 7 are provided on the inner walls at both ends of the bent pipe fitting 3. A silicone rubber sealing ring 8 is bonded in each annular groove 7. An anti-slip bump 9 is integrally provided on the inner wall of the silicone rubber sealing ring 8, and the anti-slip bump 9 is in elastic frictional contact with the outer wall of the galvanized pipe fitting 1. The silicone rubber sealing ring 8 is placed in the annular groove 7 to provide a good sealing effect. The anti-slip bump 9 is provided on the silicone rubber sealing ring 8, which increases the friction with the outer wall of the galvanized pipe fitting 1 and helps to improve the sealing performance and stability.
[0043] In this embodiment, each fastener 4 includes two snap rings 10 that are relatively clamped on the outer wall of the circumferential side of the bent pipe fitting 3 and two mounting leg seats 11 that are symmetrically welded to the outer wall of one of the snap rings 10. The mounting leg seats 11 provide additional support points, facilitating the installation and support of the elbow pipe assembly 2. The two ends of the two snap rings 10 are fixedly connected together by locking bolts 17. An installation hole 19 is provided in the lower part of the mounting leg seat 11. The installation hole 19 facilitates the use of screws or other fixing parts to install the elbow pipe assembly 2 to a predetermined position.
[0044] In this embodiment, rubber protective washers 18 are provided on the inner walls of the two snap rings 10, and the rubber protective washers 18 are sleeved on the outer wall of the circumferential side of the bent pipe fitting 3. The rubber protective washers 18 are placed on the inner walls of the snap rings 10 to protect the bent pipe fitting 3 from direct extrusion damage and increase the friction of the contact surface.
[0045] Working principle:
[0046] This high-strength elbow for splicing galvanized pipes fixes two galvanized pipe fittings 1 to both ends of the elbow pipe fitting 3 through fasteners 4. The fasteners 4 include a clamp semi-circular ring 10 and a locking bolt 17, which closely surround the outer wall of the elbow pipe fitting 3 and provide an additional sealing effect through a rubber protective washer 18. At the same time, annular grooves 7 are provided on the inner walls at both ends of the elbow pipe fitting 3, and silica gel sealing rings 8 are embedded therein. The anti-slip bumps 9 on the silica gel sealing rings 8 contact the outer wall of the galvanized pipe fitting 1, increasing the friction force and ensuring good sealing performance and connection stability. An anti-blocking vibration assembly 20 is arranged inside the bend part 6 of the elbow pipe fitting 3. The core of this assembly is an elastic plastic arc-shaped integral cover plate 13, which forms a receiving cavity 12 with the inner wall of the elbow pipe fitting 3. The vibration source component is arranged in the receiving cavity 12 and consists of a hand pull rod 5, an arc-shaped top plate 14, and a return spring 15. When the anti-blocking function needs to be activated, the user can manually pull the hand pull rod 5 located outside.
[0047] Pulling the hand pull rod 5 causes the arc-shaped top plate 14 to compress the return spring 15, storing energy in the spring. When the hand pull rod 5 is released, the return spring 15 releases the stored energy, pushing the arc-shaped top plate 14 to move quickly and strike the elastic vibration part 16 of the elastic plastic arc-shaped integral cover plate 13. The elastic plastic arc-shaped integral cover plate 13 vibrates due to the impact, and this vibration is transmitted to the entire interior of the elbow pipe fitting 3, especially the area where the cable passes through. In this way, any accumulation or entanglement of the cable inside the elbow pipe fitting 3 will be scattered by the vibration, thus avoiding potential blockage problems.
[0048] It should be noted that in this article, relational terms such as "one" and "two" are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "include", "comprise" or any other variant thereof are intended to cover non-exclusive inclusion, so that a process, method, article or device including a series of elements not only includes those elements, but also includes other elements not explicitly listed, or elements inherent to such process, method, article or device. Without further limitation. The element defined by the statement "including one..." does not exclude the existence of additional identical elements in the process, method, article or device including the said element.
[0049] Although the embodiments of the present invention have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present invention. The scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. A high-strength elbow for galvanized pipe splicing, characterized in that: include: Two galvanized pipe fittings (1) are arranged at a desired angle; An elbow pipe assembly (2) is arranged at the angle between two galvanized pipe fittings (1) and comprises a bent pipe fitting (3) with a desired angle, wherein two pipe ends of the bent pipe fitting (3) are respectively sealed and sleeved with opposite ends of the two galvanized pipe fittings (1); Two fasteners (4) are provided and are fastened to the two ends of the bent pipe (3) respectively, so as to fasten the opposite ends of the two galvanized pipes (1) into the inner cavities at the two ends of the bent pipe (3); The anti-clogging vibration component (20) is arranged in the inner cavity angle of the elbow portion (6) of the bent pipe member (3), and comprises an elastic plastic arc-shaped integrated cover plate (13) integrally connected to the inner wall of the corner of the bent pipe member (3), a receiving cavity (12) formed between the elastic plastic arc-shaped integrated cover plate (13) and the inner wall of the bent pipe member (3), and a vibration source component arranged in the receiving cavity (12), wherein the vibration source component generates a mechanical force to strike the inner wall of the elastic plastic arc-shaped integrated cover plate (13), so that the elastic plastic arc-shaped integrated cover plate (13) generates an elastic vibration force.
2. The high-strength elbow for galvanized pipe splicing according to claim 1 is characterized in that: The vibration source component comprises a hand pull rod (5) inserted into the accommodating cavity (12) from the outside of the elbow portion (6) of the bent pipe member (3), an arc-shaped top plate (14) fixed to the free end of the hand pull rod (5), and a return spring (15) sleeved on the end of the hand pull rod (5) located in the accommodating cavity (12).
3. The high-strength elbow for galvanized pipe splicing according to claim 2 is characterized in that: The return spring (15) is located between the arc-shaped top plate (14) and the inner wall of the accommodating chamber (12), and at the same time, two ends of the return spring (15) elastically abut against the arc-shaped top plate (14) and the inner wall of the accommodating chamber (12) respectively.
4. The high-strength elbow for galvanized pipe splicing according to claim 3 is characterized in that: When the reset spring (15) is in a natural state, the curved outer wall of the arc-shaped top plate (14) away from the hand-pulled rod (5) abuts against the inner wall of the elastic plastic arc-shaped integrated cover plate (13); when the hand-pulled rod (5) is pulled, the arc-shaped top plate (14) squeezes the reset spring (15), so that the reset spring (15) forms a stored force on the arc-shaped top plate (14).
5. The high-strength elbow for galvanized pipe splicing according to claim 4, characterized in that: The side of the elastic plastic arc-shaped integrated cover plate (13) facing the arc-shaped top plate (14) is provided with an elastic vibration part (16). After the arc-shaped top plate (14) accumulates force, the hand pull rod (5) is released so that the arc-shaped top plate (14) hits the elastic vibration part (16).
6. The high-strength elbow for galvanized pipe splicing according to claim 5, characterized in that: The elastic vibration part (16) is integrally connected to the elastic plastic arc-shaped integrated cover plate (13); the elastic plastic arc-shaped integrated cover plate (13) and the elastic vibration part (16) are made of styrene-butadiene-styrene block copolymer.
7. The high-strength elbow for galvanized pipe splicing according to claim 6, characterized in that: The inner walls of both ends of the curved pipe fitting (3) are provided with annular grooves (7), a silicone seal ring (8) is bonded in each of the annular grooves (7), and the inner wall of the silicone seal ring (8) is integrally provided with anti-skid protrusions (9), and the anti-skid protrusions (9) are in elastic friction contact with the outer wall of the galvanized pipe fitting (1).
8. The high-strength elbow for galvanized pipe splicing according to claim 7, characterized in that: Each of the fasteners (4) comprises two clamping semicircular rings (10) relatively clamped on the outer wall of the circumference of the bent pipe (3) and two mounting leg seats (11) symmetrically welded to the outer wall of one of the clamping semicircular rings (10).
9. The high-strength elbow for galvanized pipe splicing according to claim 8, characterized in that: Both ends of the two clamp semicircular rings (10) are fastened together by locking bolts (17), and a mounting hole (19) is provided at the lower part of the mounting leg seat (11).
10. The high-strength elbow for galvanized pipe splicing according to claim 9, characterized in that: The inner walls of the two clamp semicircular rings (10) are provided with rubber protective washers (18), and the rubber protective washers (18) are sleeved on the outer wall of the peripheral side of the bent pipe member (3).