Pipeline trenchless ultraviolet curing repair device
By setting up a light source fixing seat and ultraviolet lamp on the mobile rack of the pipeline repair device, the problem of low curing efficiency in the existing devices caused by the ultraviolet lamp close to the pipe wall is solved, achieving more efficient curing effect and better equipment protection.
Patent Information
- Application Number
- CN202422420262.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-10-08
AI Technical Summary
In the existing pipeline ultraviolet curing and repair devices, the ultraviolet lamp is close to the pipe wall, has a small irradiation area, low curing efficiency, and the lamp is easily damaged.
A non-excavation ultraviolet light curing and repair device of pipelines is designed. By setting a light source fixing seat and an ultraviolet lamp on the mobile rack, the radius and length of the light source fixing seat are smaller than that of the mobile rack, the distance between the ultraviolet lamp and the tube wall is larger, the irradiation area is increased, and the curing efficiency is improved.
It improves the efficiency of UV curing, reduces the space occupied by the device, and provides good protection through the design of the mobile rack, reducing the risk of damage to the UV lamp.
Smart Images

Figure CN223035999U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of pipeline repair devices, in particular to a trenchless ultraviolet light curing repair device for pipelines. Background Technique
[0002] The ultraviolet light curing repair technology is to install a prefabricated fiberglass hose into the original pipeline to be repaired, use an air compressor to inflate and expand it to make the fiberglass hose closely adhere to the original pipeline, take the original pipeline as the outer mold and the inner lining of the hose as the inner lining, and then irradiate the inner lining with an ultraviolet light curing repair device for a period of time to make it cure and form a composite inner lining pipe with a certain strength, which closely adheres to the original pipe, thus completing the repair.
[0003] The authorized Chinese patent publication number is CN220016567U, and the name is a trenchless ultraviolet light curing repair device for pipelines, which includes a plurality of moving units and a plurality of support frames with different diameters. An ultraviolet lamp and a connecting component are arranged on the moving unit, and the plurality of moving units are detachably installed on any one of the support frames through the connecting component. The support frame includes an annular ring frame, an inner support member is fixedly connected inside the annular ring frame, and a connecting member is fixedly connected at the position of the axis of the annular ring frame on the inner support member. The moving unit includes a bottom plate connected to the connecting component, the ultraviolet lamp is fixedly connected to the bottom plate, side frames are fixedly connected to both ends of the bottom plate, a rotating rod is rotatably connected to both side frames, and a moving wheel is fixedly connected to the rotating rod; it can achieve trenchless ultraviolet light curing repair projects for different diameter pipe wells through a relatively simple structure.
[0004] The deficiencies of the above-mentioned prior art solutions are as follows: Although the above solution has a simple structure and can adapt to different diameter pipe wells, the ultraviolet lamps arranged on the device are relatively close to the pipe wall, the irradiation area is small, the efficiency is low during curing, and the ultraviolet lamps exposed to the outside are prone to collision during daily use, resulting in damage to the ultraviolet lamps. Content of the Utility Model
[0005] The purpose of the utility model is to provide a trenchless ultraviolet light curing repair device for pipelines to solve the technical problems mentioned in the above background technique.
[0006] The technical problems to be solved by the utility model can be realized through the following technical solutions:
[0007] A trenchless ultraviolet light curing repair device for pipelines includes a moving frame;
[0008] Transverse sliding grooves are symmetrically opened on the outside of the moving frame, and a curing component is arranged on the transverse sliding grooves.
[0009] Among them, the curing component includes a support screw rod slidably arranged inside the horizontal chute, a light source fixing seat erected between the support screw rods, and the radius and length of the light source fixing seat are both smaller than those of the moving frame. There are several groups of lamp holders arranged at intervals on the outside of the light source fixing seat, ultraviolet lamps arranged on the lamp holders, and a fastening nut movably arranged at one end of the support screw rod away from the light source fixing seat.
[0010] As a further scheme of the present utility model: Two symmetrical telescopic sleeve rods are slidably arranged inside the moving frame, the telescopic sleeve rods are located behind the horizontal chute, and moving seats are arranged at the mutually remote ends of the telescopic sleeve rods, and the moving seats are located outside the moving frame.
[0011] As a further scheme of the present utility model: A ball is rotatably arranged inside the moving seat, a bidirectional lead screw is rotatably sleeved on the inner sides of the mutually approaching ends of the telescopic sleeve rods, and a stress part is arranged in the middle area of the bidirectional lead screw.
[0012] As a further scheme of the present utility model: A guide rod is arranged on one side of the moving seat, one end of the guide rod penetrates through the moving frame, and a baffle is arranged at the penetrating end.
[0013] As a further scheme of the present utility model: A strengthening frame is arranged at the end of the moving frame, the strengthening frame is located behind the telescopic sleeve rods, and the strengthening frame and the bidirectional lead screw are cross-distributed.
[0014] As a further scheme of the present utility model: A traction ear seat for connecting a traction rope is arranged in the middle of the strengthening frame.
[0015] The beneficial effects of the present utility model:
[0016] In the present utility model, the balls are synchronously adjusted through the arranged bidirectional lead screw, so that the distances between the balls and the center of the moving frame are equal, ensuring that the device can be placed in pipes with different diameters. The light source fixing seat is slidably arranged in the moving frame through the support screw rod. After removing the fastening nut, the light source fixing seat can be pulled outwards, so that the ultraviolet lamp cures the inner lining of the pipe. The radius of the light source fixing seat is small, so the distance between the ultraviolet lamp and the pipe wall is relatively large, and the irradiation area of the ultraviolet lamp is large, further improving the curing effect of the device. When the device is not in use, the light source fixing seat is slid into the moving frame, which forms good protection for the light source fixing seat through the moving frame, and also further reduces the occupied space of the device, facilitating storage. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The following further describes the present utility model with reference to the drawings.
[0018] Figure 1 It is a schematic three-dimensional view of the whole device in the present utility model;
[0019] Figure 2 It is a three-dimensional schematic diagram of the curing component in the present utility model;
[0020] Figure 3 It is a schematic diagram of the overall structure of the device in the present utility model.
[0021] In the figure: 1, moving frame; 2, horizontal sliding groove; 3, support screw; 4, light source fixing seat; 5, lamp holder; 6, ultraviolet lamp; 7, fastening nut; 8, telescopic sleeve rod; 9, moving seat; 10, ball; 11, bidirectional lead screw; 12, stress part; 13, guide rod; 14, strengthening frame; 15, towing ear seat. Specific embodiments
[0022] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
[0023] As Figures 1-3 shown, a trenchless ultraviolet light curing repair device for pipelines includes a moving frame 1;
[0024] Symmetrically arranged horizontal sliding grooves 2 are provided on the outer side of the moving frame 1, and a curing component is arranged on the horizontal sliding grooves 2;
[0025] Among them, the curing component includes a support screw rod 3 slidably arranged inside the horizontal chute 2, a light source fixing seat 4 erected between the support screw rods 3, and the radius and length of the light source fixing seat 4 are both smaller than those of the moving frame 1. A plurality of groups of lamp holders 5 are arranged at intervals outside the light source fixing seat 4, ultraviolet lamps 6 are arranged on the lamp holders 5, and fastening nuts 7 are movably arranged at one end of the support screw rod 3 away from the light source fixing seat 4. The light source fixing seat 4 is slidably arranged in the moving frame 1 through the support screw rod 3, and the light source fixing seat 4 can be fixed by the fastening nut 7. When the fixing of the light source fixing seat 4 by the fastening nut 7 is released, the light source fixing seat 4 can move along the horizontal chute 2 through the support screw rod 3. Since the radius and length of the light source fixing seat 4 are both smaller than those of the moving frame 1, the staff can pull out the light source fixing seat 4 outward during use, so that the ultraviolet lamp 6 is exposed outside the moving frame 1, which is convenient for curing the inner lining of the pipeline. And because the radius of the light source fixing seat 4 is small, the distance between the ultraviolet lamp 6 and the pipe wall is relatively large during use, so that the irradiation area of the ultraviolet lamp 6 is large, further improving the curing effect of the device. When the device is not in use, the staff can slide the light source fixing seat 4 into the interior of the moving frame 1, which forms good protection for the light source fixing seat 4 through the moving frame 1, and also further reduces the occupied space of the device during placement, facilitating storage.
[0026] In this embodiment, specifically, two groups of symmetric telescopic sleeve rods 8 are slidably arranged inside the moving frame 1. The telescopic sleeve rods 8 are located behind the horizontal chute 2. Moving seats 9 are arranged at the mutually remote ends of the telescopic sleeve rods 8. The moving seats 9 are located outside the moving frame 1. Ball bearings 10 are rotatably arranged inside the moving seats 9. Bidirectional lead screws 11 are rotatably sleeved inside the mutually close ends of the telescopic sleeve rods 8. A stress part 12 is arranged in the middle area of the bidirectional lead screws 11. A guide rod 13 is arranged on one side of the moving seat 9. One end of the guide rod 13 penetrates through the moving frame 1, and a baffle is arranged at the penetrating end.
[0027] During the use of the device, the arranged bidirectional lead screws 11 can drive the moving seats 9 and the ball bearings 10 to move synchronously, so as to ensure that when the staff drives the bidirectional lead screws 11 to rotate through the stress part 12, the distances between the two ball bearings 10 and the center of the moving frame 1 are equal, enabling the device to be smoothly placed into pipelines with different diameters, ensuring the stable movement of the moving frame 1. During the movement of the moving seats 9, the arranged guide rod 13 can form guiding and limiting for it, preventing the moving seats 9 from deflecting and ensuring the stability of the moving seats 9 during adjustment.
[0028] In this embodiment, specifically, a reinforcing frame 14 is provided at the end of the moving frame 1. The reinforcing frame 14 is located behind the telescopic sleeve rod 8, and the reinforcing frame 14 and the bidirectional lead screw 11 are cross-distributed. A towing ear seat 15 for connecting the towing rope is provided in the middle of the reinforcing frame 14. The provided reinforcing frame 14 can effectively improve the overall strength of the moving frame 1, and the cross-distribution with the bidirectional lead screw 11 will not block the normal rotation of the bidirectional lead screw 11 by the staff. During use, the staff can connect the towing rope through the towing ear seat 15, thereby facilitating the staff to tow the device to move in the pipeline.
[0029] The above has described in detail an embodiment of the present invention, but the content described is only a preferred embodiment of the present invention and cannot be considered as limiting the scope of implementation of the present invention. All equivalent changes and improvements made according to the scope of the application of the present invention should still fall within the scope covered by the patent of the present invention.
Claims
1. A trenchless UV curing repair device for a pipeline, comprising a mobile frame (1); characterized in that: The outer side of the movable frame (1) is symmetrically provided with a transverse sliding groove (2), and a curing component is arranged on the transverse sliding groove (2); The curing assembly comprises a support screw (3) slidably arranged inside a transverse slide groove (2), a light source fixing seat (4) mounted between the support screws (3), wherein the radius and length of the light source fixing seat (4) are both smaller than those of the movable frame (1), a plurality of groups of lamp holders (5) arranged at intervals outside the light source fixing seat (4), an ultraviolet lamp (6) arranged on the lamp holder (5), and a fastening nut (7) movably arranged at one end of the support screw (3) away from the light source fixing seat (4).
2. A trenchless UV curing repair device for pipelines according to claim 1, characterized in that: Two groups of symmetrical telescopic sleeve rods (8) are slidably arranged on the inner side of the mobile frame (1), and the telescopic sleeve rods (8) are located behind the transverse slide groove (2). A moving seat (9) is arranged at one end of the telescopic sleeve rods (8) that is away from each other, and the moving seat (9) is located on the outer side of the mobile frame (1).
3. A trenchless UV curing repair device for pipelines according to claim 2, characterized in that: A ball (10) is rotatably arranged inside the movable seat (9), a bidirectional screw rod (11) is rotatably sleeved inside one end of the telescopic sleeve rod (8) close to each other, and a force-bearing portion (12) is arranged in the middle area of the bidirectional screw rod (11).
4. The trenchless UV curing repair device for pipelines according to claim 3, characterized in that: A guide rod (13) is provided on one side of the movable seat (9), one end of the guide rod (13) penetrates the movable frame (1), and a baffle is provided at the penetrated end.
5. The trenchless UV curing repair device for pipelines according to claim 1, characterized in that: A reinforcing frame (14) is provided at the end of the movable frame (1), the reinforcing frame (14) is located behind the telescopic sleeve rod (8), and the reinforcing frame (14) and the bidirectional screw rod (11) are cross-distributed.
6. The trenchless UV curing repair device for pipelines according to claim 5, characterized in that: A traction ear seat (15) for connecting a traction rope is arranged in the middle of the reinforcement frame (14).
Citation Information
Patent Citations
Pipeline ultraviolet curing trenchless repairing device
CN220016567U