Cladding type tool for speed reducer assembly

Abstract

The utility model discloses a speed reducer assembly wrapping type tool which is characterized in that the tool comprises a tool body, the tool body comprises side plates, a top reinforcing plate and a bottom plate, a positioning face is arranged between the side plates, a pressing plate is arranged on the positioning face, the tool body further comprises a base fixing plate, and the base fixing plate is arranged on the top reinforcing plate. The base fixing plate is provided with a reinforcing positioning seat; the tool is designed according to the six-point positioning principle, and the freedom degree of the speed reducer assembly is limited through the points where the fixed side top, the auxiliary side top and the auxiliary support are located; in addition, two reinforcing positioning seats are additionally arranged to enhance rigidity, the reinforcing positioning seats are provided with limiting columns, workpiece pins of the speed reducer and workpiece pin insertion openings in the limiting columns are used for fixing, and the overall structure of the tool can enable the speed reducer assembly to obtain more accurate positioning and stable and reliable machining performance.

Description

Technical Field

[0001] The utility model relates to the field of reducer tooling, in particular to a wrapping type tooling for a reducer assembly. Background Art

[0002] The reducer tooling provides standardized installation, debugging and maintenance processes, making the operation more standardized and efficient, and reducing errors and delays caused by human factors; the tooling provides stable support for the reducer, preventing equipment damage or safety accidents caused by vibration or impact. The tooling design often takes into account the installation position and fixing method of the reducer. Through precise positioning and fixing devices, the reducer can be quickly installed at the designated position, saving a large amount of installation time; the use of the tooling can reduce the mechanical impact and vibration of the reducer during transportation, installation and use, thereby extending the service life of the reducer and reducing the maintenance cost.

[0003] Traditional reducer tooling usually ensures the precise position of the reducer during installation through positioning pins, positioning holes, etc., and uses bolts and nuts to fix the reducer to the tooling; or fixes the reducer to the machine base through four anchor bolts and fixes it to the machine base through washers; this fixing method is simple, but it is suitable for occasions where the reducer power is relatively small, and it is not stable enough for high-power reducers and has low fixing accuracy.

[0004] A "special tooling for the hub reducer housing of Beiben" disclosed in the Chinese patent literature, with the publication number CN207464703U, includes a square limiting ring, support columns evenly distributed in the circumferential direction of the main structure, and bolt holes fixed to the lathe. A high fixing plate and a low fixing plate are fixed between the support columns, and the high fixing plate and the low fixing plate are arranged alternately. The half shaft holes below the reducer housing are fixed through a pressing block and a positioning pin, and the limiting ring above the tooling is fixed above. Through simultaneous limiting of the upper and lower sides, however, the machining features of this tooling design are far from the positioning surface, and the workpiece is extremely prone to vibration and lacks stability. Summary of the Invention

[0005] The utility model mainly solves the problems of inability to accurately and effectively position the reducer assembly, inaccurate positioning, and poor stability, and proposes a wrapping type tooling for a reducer assembly. The workpiece positioning surface is close to the tooling, and a strengthened positioning seat is adopted, which can achieve more accurate and stable positioning of the reducer assembly.

[0006] To achieve the above object, the following technical solutions are proposed:

[0007] A wrapping type tooling for a reducer assembly includes a tooling main body. The tooling main body includes side plates, a top strengthening plate and a bottom plate. A positioning surface is provided between the side plates, a pressing plate is arranged on the positioning surface, and the tooling main body further includes a base fixing plate, and a strengthened positioning seat is arranged on the base fixing plate.

[0008] According to the structural shape of the workpiece, a cladding structure is adopted, and a tooling is designed based on the six-point positioning principle; the positioning surface of the workpiece is closely attached to the tooling. After the workpiece approaches, the upper side is jacked up, the pressing plate is tightened, and the degrees of freedom of the reducer assembly are restricted by the points where the fixed side jack, the auxiliary side jack, and the auxiliary support are located. Each point restricts one degree of freedom respectively. At this time, the workpiece meets the six-point positioning requirements; in addition, two strengthening positioning seats are added to enhance the rigidity. The strengthening positioning seats are provided with limit posts, and the workpiece pins of the reducer itself are used to be fixed to the workpiece pin sockets on the limit posts, and the positioning seats are fixed to the base fixing plate; finally, the auxiliary support is jacked on the reducer assembly, and the overall structure of the tooling can enable the reducer assembly to obtain more accurate positioning and stable and reliable processing performance.

[0009] Preferably, both sides of the base fixing plate are fixed to the side plates, the strengthening positioning seats are fixed to the base fixing plate through flanges and bolts, the number of the strengthening positioning seats is at least 2, and further accurate positioning of the reducer assembly is realized through the strengthening positioning seats.

[0010] Preferably, the strengthening positioning seats are provided with limit posts, and workpiece pin sockets are arranged inside the limit posts. The workpiece pin sockets are fixedly connected with the workpiece pins of the reducer assembly itself to position the reducer assembly to obtain more stable processing performance.

[0011] Preferably, the positioning surface includes a first positioning surface and a second positioning surface. The first positioning surface is arranged vertically below the top strengthening plate, and the second positioning surface is arranged vertically above the bottom plate. The positioning surface is a rectangular plate, and both sides are respectively fixed to the side plates through fixing bolts. The positioning surface has the same thickness as the top strengthening plate, the side plates, and the bottom plate.

[0012] Preferably, an intermediate fixing plate is arranged on the first positioning surface, and a lifting ring is arranged above the intermediate fixing plate. An external lifting tool can hoist and clamp the whole tooling through the lifting ring; an auxiliary side jack is also arranged on the first positioning surface, and the auxiliary side jack is arranged between the pressing plates. The pressing plates and the auxiliary side jack are used to fix the position of the reducer assembly.

[0013] The positioning surface is provided with pressing plates. The pressing plates are rectangular plates with protrusions at one end, which are used to fix the position of the reducer assembly. The pressing plates are symmetrically located on the first positioning surface and the second positioning surface. By adjusting the tightening degree of the fixing bolts, the degrees of freedom of the reducer assembly and the accuracy of the fixed position can be adjusted.

[0014] Preferably, the bottom plate is provided with auxiliary supports which are respectively located on both sides of the second positioning surface. The auxiliary supports inside the tooling main body are symmetrically distributed on the bottom plate. Through the auxiliary supports, the weight of the reducer is borne to fix the position of the reducer.

[0015] Preferably, the side plates include a first side plate and a second side plate. The upper and lower sides of the side plates are respectively fixed to the top reinforcement plate and the bottom plate. The side plates are respectively provided with side tops. The second side plate is further provided with a fixed side top which is located on the opposite side of the side top to position the reducer assembly.

[0016] Preferably, a backing is provided vertically below the base fixing plate. The backings are symmetrically distributed, and the two right-angle sides are respectively fixed to the side plate and the bottom plate to stabilize the structure of the tooling main body and maintain its working stability.

[0017] Preferably, a tooling bottom plate is provided below the bottom plate. The tooling bottom plate is attached to the bottom plate and is used to bear and place the tooling main body for operating on the reducer assembly.

[0018] The beneficial effects of the present utility model are as follows: The degrees of freedom of the reducer assembly are restricted by the points where the fixed side top, the auxiliary side top and the auxiliary supports are located. Each point restricts one degree of freedom respectively to enable the workpiece to meet the six-point positioning requirements. In addition, two strengthening positioning seats are installed to enhance rigidity. The strengthening positioning seats are provided with limit posts. By using the workpiece pins on the workpiece itself to fix with the workpiece pin sockets on the limit posts, the positioning seats are fixed to the base fixing plate. Finally, the auxiliary supports are propped against the reducer assembly. The overall structure of the tooling can enable the reducer assembly to obtain more accurate positioning and stable and reliable processing performance. Description of the Drawings

[0019] As Figure 1 shown is the structural diagram of a wrapping-type tooling for a reducer assembly of the present utility model.

[0020] As Figure 2 shown is the front view of a wrapping-type tooling for a reducer assembly of the present utility model.

[0021] As Figure 3 shown is the side view of a wrapping-type tooling for a reducer assembly of the present utility model.

[0022] As Figure 4 shown is the rear view of a wrapping-type tooling for a reducer assembly of the present utility model.

[0023] As Figure 5 shown is the structural diagram of the strengthening positioning seat of a wrapping-type tooling for a reducer assembly of the present utility model.

[0024] Reference numerals in the drawings: fixture main body 1; side plate 2; first side plate 21; second side plate 22; top reinforcement plate 3; bottom plate 4; pressing plate 5; base fixing plate 6; reinforcement positioning seat 7; limit post 8; workpiece pin socket 9; first positioning surface 10; second positioning surface 11; lifting ring 12; auxiliary side jack 13; auxiliary support 14; side jack 15; fixed side jack 16; backstop 17; fixture bottom plate 18; intermediate fixing plate 19. Detailed implementation manners

[0025] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present invention without creative efforts shall fall within the protection scope of the present invention.

[0026] The specific embodiments of the present invention are as follows.

[0027] The present invention discloses a wrap-around fixture for a reducer assembly, as Figures 1 to 5 shown, including a fixture main body 1, the fixture main body 1 includes a side plate 2, a top reinforcement plate 3 and a bottom plate 4, a positioning surface is provided between the side plates, a pressing plate 5 is arranged on the positioning surface, the fixture main body 1 further includes a base fixing plate 6, and the base fixing plate 6 is provided with a reinforcement positioning seat 7; both sides of the base fixing plate 6 are fixed to the side plate 2, the reinforcement positioning seat 7 is fixed to the base fixing plate 6 through a flange and bolts, and the number of the reinforcement positioning seats 7 is at least 2; the positioning surface includes a first positioning surface 10 and a second positioning surface 11, the first positioning surface 10 is arranged vertically below the top reinforcement plate 3, and the second positioning surface 11 is arranged vertically above the bottom plate 4; a lifting ring 12 is arranged at the middle position of the first positioning surface 10, and the lifting ring 12 is fixed in the pressing plate 5; an auxiliary side jack 13 is further arranged on the first positioning surface 10, and the auxiliary side jack 13 is arranged between the pressing plates 5; the bottom plate 4 is provided with auxiliary supports 14, and the auxiliary supports 14 are respectively located on both sides of the second positioning surface 11; the side plate 2 includes a first side plate 21 and a second side plate 22, the upper and lower sides of the side plate 2 are respectively fixed to the top reinforcement plate 3 and the bottom plate 4, side jacks 15 are respectively arranged on the side plate 2, and a fixed side jack 16 is further arranged on the second side plate 22, and the fixed side jack 16 is located on the opposite side of the 15; a backstop 17 is arranged vertically below the base fixing plate 6, the backstops 17 are symmetrically distributed, and the two right-angled sides are respectively fixed to the side plate 2 and the bottom plate 4; a fixture bottom plate 18 is arranged below the bottom plate 4, and the fixture bottom plate 18 is attached to the bottom plate 4.

[0028] The fixture main body 1 is in the shape of a cuboid, including a top reinforcement plate 3, side plates 2 on both sides, and a bottom plate 4; a base fixing plate 6 is provided on the back, and both ends of the base fixing plate 6 are fixed to the side plates 2 on both sides; two symmetrically distributed backstops 17 are provided below the base fixing plate 6. The backstops 17 are in the shape of a right triangle, and the two right-angled sides are respectively fixed to the side plate 2 and the bottom plate 4. According to the principle of its stability, the side plate 2 and the bottom plate 4 are firmly and reliably fixed; a first positioning surface 10 and a second positioning surface 11 are provided on the front. The first positioning surface 10 and the second positioning surface 11 are respectively fixed to the side plates 2 on both sides; through the horizontal and vertical fixed connections and the setting of the triangular backstop 17, the reliability of the fixture main body 1 is enhanced, ensuring its stable processing performance.

[0029] Both sides of the base fixing plate 6 are fixed to the side plates 2. The base fixing plate 6 is arranged at the middle position between the two side plates 2, which is beneficial to the mechanical balance and also facilitates subsequent maintenance and adjustment; both sides of the base fixing plate 6 are fixedly installed on the side plates 2 through external bolts, and the base fixing plate 6 is also provided with screw holes; the base fixing plate 6 is provided with a reinforced positioning seat 7. The reinforced positioning seat 7 is set in an oval shape to avoid scratches caused by sharp corners during the processing of the fixture, protecting the fixture and the reducer assembly from damage during the processing. In addition, the oval design also has a certain anti-deformation ability, which can improve the load-bearing capacity and stability of the entire device to a certain extent; the reinforced positioning seat 7 is provided with 3 screw holes, and the positions of the screw holes correspond to the screw hole positions of the base fixing plate 6. The centers of the screw holes are on the same straight line and are fixed to the base fixing plate 6 through bolts, ensuring that the reinforced positioning seat 7 can be accurately fixed on the base fixing plate 6 to achieve precise positioning and installation; the number of the reinforced positioning seats 7 is at least 2, which are respectively fixed to the left and right ends behind the reducer assembly. It can not only effectively disperse the stress and improve the stability of the entire device, but also further accurately position the reducer assembly through the reinforced positioning seat 7 to ensure the accuracy and consistency during the processing.

[0030] The reinforced positioning seat 7 is provided with 2 limit posts 8. The 2 limit posts 8 are symmetrically distributed, so that the reducer assembly can be evenly stressed during the processing, effectively reducing the risk of deformation caused by uneven stress; a workpiece pin socket 9 is arranged inside the limit post 8, and the workpiece pin socket 9 is fixedly connected to the workpiece pin of the accelerator assembly itself to position the left and right ends at the rear of the reducer assembly, so as to obtain more stable processing performance and ensure that the relative position can still be maintained stably in the dynamic processing environment. Through its stable supporting effect, the processing error caused by position deviation or shaking can be avoided.

[0031] Such as Figure 5As shown, the limiting post 8 is T-shaped as a whole, and screw holes are respectively provided on the side walls at both ends and the central position for fixing with the strengthening positioning seat 7; a workpiece pin socket 9 is provided on the protruding part of the limiting post 8, and the workpiece pin socket 9 is used for fixing with the workpiece pin of the reducer assembly; the two limiting posts 8 act together to fix both ends of the reducer assembly respectively, which can effectively enhance the rigidity and ensure that the reducer assembly can still maintain a stable machining posture under complex working conditions such as vibration and impact.

[0032] The side plate 2 includes a first side plate 21 and a second side plate 22. The side plate 2 is tightly fixed to the top strengthening plate 3 and the bottom plate 4 respectively, forming a stable tetrahedral structure, effectively improving the rigidity and stability of the overall structure; a base fixing plate 6 and a positioning surface are fixed between the two side plates 2; the first side plate 21 and the second side plate 22 are respectively provided with side tops 15, and the second side plate 22 is further provided with a fixed side top 16. The fixed side top 16 is located on the opposite side of the side top 15. The fixed side top 16 can limit one degree of freedom of the reducer assembly and position the reducer assembly, which can avoid problems such as vibration, deviation, and dislocation caused by excessive degrees of freedom and ensure the overall performance and reliability of the system.

[0033] The first positioning surface 10 is arranged vertically below the top strengthening plate 3. The first positioning surface 10 is a rectangular plate, and three right-angled sides are respectively connected and fixed to the top strengthening plate 3, the first side plate 21, and the second side plate 22, enhancing the overall rigidity and stability of the structure; an intermediate fixing plate 19 is arranged in the middle of the first positioning surface 10. The intermediate fixing plate 19 is a rectangular plate and is connected and fixed by external bolts. There is a gap between the two plates of the pressing plate 5 for clamping the reducer assembly, and the position and fixing accuracy of the reducer assembly can be adjusted by the tightening degree of the bolts; a lifting ring 12 is arranged on the intermediate pressing plate 5. The lifting ring 12 is circular and is arranged on the detachable plate of the intermediate pressing plate 5, facilitating the repair and replacement after the component is damaged.

[0034] The pressing plate 5 is a rectangular plate with a protrusion at one end for fixing the position of the reducer assembly. The pressing plate 5 is symmetrically located between the first positioning surface 10 and the second positioning surface 11. By adjusting the tightening degree of the fixing bolts, the degree of freedom of the reducer assembly and the fixing position accuracy can be adjusted. Through the combined action of the upper and lower groups of pressing plates 5 to form a lock on the reducer assembly, the accuracy of fixing the position of the reducer assembly can be further improved, making it maintain a stable working performance.

[0035] The first low positioning surface is provided with an auxiliary side jack 13. The auxiliary side has threads and is fixed to the screw holes on the positioning surface through nuts. By adjusting the length of the auxiliary side jack 13 screwed into the screw hole, the relative position of the auxiliary side jack 13 relative to the reducer assembly can be adjusted, restricting the degrees of freedom of the reducer assembly and ensuring a more stable and tight fixation of the position of the reducer assembly. In addition, since the auxiliary side jack 13 can be flexibly adjusted, it is convenient for operators to maintain and replace.

[0036] The auxiliary supports 14 are arranged inside and outside the tooling main body 1. There are two symmetrically distributed auxiliary supports 14 inside the tooling main body 1. The auxiliary supports 14 are columnar structures with threads. The supporting screws are tightened on the columnar structures with threads through nuts. The position of fixing the reducer assembly can be controlled by adjusting the length of the screws screwed into the main body, restricting the degrees of freedom of the reducer assembly. The two side auxiliary supports 14 are respectively fixed to the bottom plate 4 for supporting the reducer assembly inside the tooling main body 1.

[0037] In summary, the present utility model mainly includes a tooling main body 1. The tooling main body 1 includes side plates 2, a top reinforcing plate 3 and a bottom plate 4. There are positioning surfaces between the side plates. The positioning surfaces are provided with pressing plates 5. The tooling main body 1 further includes a base fixing plate 6. The base fixing plate 6 is provided with a reinforcing positioning seat 7. The two sides of the base fixing plate 6 are fixed to the side plates 2. The reinforcing positioning seat 7 is fixed to the base fixing plate 6 through a flange and bolts. The number of the reinforcing positioning seats 7 is at least 2. The positioning surfaces include a first positioning surface 10 and a second positioning surface 11. The first positioning surface 10 is arranged vertically below the top reinforcing plate 3. The second positioning surface 11 is arranged vertically above the bottom plate 4. A lifting ring 12 is arranged at the middle position of the first positioning surface 10. The lifting ring 12 is fixed inside the pressing plate 5. The first positioning surface 10 is further provided with an auxiliary side jack 13. The auxiliary side jack 13 is arranged between the pressing plates 5. The bottom plate 4 is provided with auxiliary supports 14. The auxiliary supports 14 are respectively located on both sides of the second positioning surface 11. The side plates 2 include a first side plate 21 and a second side plate 22. The upper and lower sides of the side plates 2 are respectively fixed to the top reinforcing plate 3 and the bottom plate 4. The side plates 2 are respectively provided with side jacks 15. The second side plate 22 is further provided with a fixed side jack 16. The fixed side jack 16 is located on the opposite side of the side jack 15. A backstop 17 is arranged vertically below the base fixing plate 6. The backstops 17 are symmetrically distributed. The two right-angled sides are respectively fixed to the side plates 2 and the bottom plate 4. A tooling bottom plate 18 is arranged below the bottom plate 4. The tooling bottom plate 18 is attached to the bottom plate 4.

[0038] The auxiliary side top 13, the fixed side top 16, and the auxiliary support 14 fixed to the bottom plate 4 respectively limit one degree of freedom at the points where they are located. Among them, the two auxiliary side tops 13 and the auxiliary support 14 located outside the second positioning surface 11 form three limit points, and a limit surface is formed by the three limit points, which can limit three degrees of freedom of the reducer assembly; the two auxiliary supports 14 located inside the tooling body 1 can limit two degrees of freedom of the reducer assembly; the fixed side top 16 located on the second side plate 22 can limit one degree of freedom of the reducer assembly; thus, the position of the reducer assembly is defined by six points.

[0039] In addition, two strengthening positioning seats 7 are installed on the base fixing plate 6 to enhance rigidity. The strengthening positioning seat 7 is provided with a limit post 8, and is fixed to the base fixing plate 6 by using the workpiece pin of the workpiece itself and the workpiece pin socket 9 on the limit post 8; finally, the auxiliary support 14 is pressed against the reducer assembly, and the overall structure of the tooling can enable the reducer assembly to obtain more accurate positioning and stable and reliable processing performance.

[0040] The utility model is not limited to the specific technical solutions described in the above embodiments. In addition to the above embodiments, the utility model can also have other implementation manners. For those skilled in the art, any technical solutions formed by making any modifications, equivalent replacements, improvements, etc. within the spirit and principle of the utility model shall be included within the protection scope of the utility model.

Claims

1. A reducer assembly wrapping tool, characterized in that: The tooling body (1) comprises a tooling body (1), the tooling body (1) comprising side panels (2), a top reinforcing panel (3) and a bottom panel (4), a positioning surface is provided between the side panels (2), the positioning surface is provided with a pressing plate (5), the tooling body (1) further comprises a base fixing plate (6), the base fixing plate (6) is provided with a reinforcing positioning seat (7).

2. A reducer assembly wrapping tool according to claim 1, characterized in that: The base fixing plate (6) is fixed to the side plates (2) at both sides, and the reinforced positioning seat (7) is fixed to the base fixing plate (6) by bolts, and the number of the reinforced positioning seats (7) is at least two.

3. A reducer assembly wrapping tool according to claim 2, characterized in that: The reinforced positioning seat (7) is provided with a limiting column (8), and a workpiece pin socket (9) is provided in the limiting column (8).

4. A reducer assembly wrapping tool according to claim 1, 2 or 3, characterized in that: The positioning surface comprises a first positioning surface (10) and a second positioning surface (11); the first positioning surface is arranged vertically below the top reinforcing plate (3), and the second positioning surface (11) is arranged vertically above the bottom plate (4).

5. A reducer assembly wrapping tool according to claim 4, characterized in that: The first positioning surface (10) is provided with an intermediate fixing plate (19), a lifting ring (12) is provided above the intermediate fixing plate (19), and the first positioning surface (10) is further provided with an auxiliary side top (13), and the auxiliary side top (13) is provided between the pressing plates (5).

6. A reducer assembly wrapping tool according to claim 5, characterized in that: The pressing plate (5) is a rectangular plate with a protrusion at one end, and the pressing plate (5) is symmetrically located on the first positioning surface (10) and the second positioning surface (11).

7. The reducer assembly wrapping tool according to claim 4, characterized in that: The bottom plate (4) is provided with auxiliary supports (14), and the auxiliary supports (14) are respectively located on both sides of the second positioning surface (11).

8. A reducer assembly wrapping tool according to claim 1 or 2, characterized in that: The side plate (2) comprises a first side plate (21) and a second side plate (22), the side plates (2) are respectively provided with a side top (15), and the second side plate (22) is further provided with a fixed side top (16), the fixed side top (16) being located on the opposite side of the side top (15).

9. A reducer assembly wrapping tool according to claim 8, characterized in that: A backrest (17) is arranged vertically below the base fixing plate (6); the backrest (17) is symmetrically distributed, and two right-angled sides are respectively fixed to the side plate (2) and the bottom plate (4).

10. The reducer assembly wrapping tool according to claim 7, characterized in that: A tooling bottom plate (18) is provided below the bottom plate (4), and the tooling bottom plate (18) is fitted to the bottom plate (4).

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