Ultrasonic scalpel surface coating stability testing device

By designing an ultrasonic scalpel surface coating stability testing device including multiple sets of electric push rods and adjustable clamping components, the problem of slow testing speed and inability to test multiple samples simultaneously in the prior art is solved, and efficient multi-sample testing is achieved.

CN223037665UActive Publication Date: 2025-06-27MINJIANG UNIVERSITY
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Patent Information

Application Number
CN202421277215.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-06-06
Publication Date
2025-06-27
Estimated Expiration
2034-06-06

AI Technical Summary

Technical Problem

In the prior art, ultrasonic scalpel surface coating stability testing equipment can only conduct testing of a single sample, and the test speed is slow and cannot adapt to the simultaneous testing of multiple samples.

Method used

A test device including a base, control device, a stand, an electric push rod and a friction head is designed. Through the arrangement of three sets of electric push rods and a turntable, simultaneous testing of multiple ultrasonic scalpel samples is realized. The clamping assembly adjusts the clamping range to suit samples of different sizes.

Benefits of technology

The efficiency of coating stability testing is improved, and multiple samples can be tested simultaneously, which is more efficient and more adaptable than the prior art single sample test.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of ultrasonic scalpel production detection, and particularly relates to an ultrasonic scalpel surface coating stability testing device which comprises a base, a control device installed on the base, a vertical frame vertically connected to the base, an electric push rod and a friction head installed at the output end of the electric push rod. The three sets of electric push rods are arranged at the front end and the two sides of the vertical frame correspondingly. And a protective cover is further arranged on the surface of the base, a motor is installed in the protective cover, a rotating disc is installed at the output end of the motor, a clamping assembly is arranged on the rotating disc, and the minimum clamping positions of the clamping assembly are all located under the output ends of the three sets of electric push rods. Through the arrangement of the three groups of electric push rods, the turntable and the plurality of clamping assemblies, the whole device can clamp a plurality of ultrasonic scalpel samples to test the coating stability at the same time, and compared with the test of a single sample in the prior art, the efficiency is higher.
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Description

Technical Field

[0001] The utility model belongs to the technical field of ultrasonic scalpel production and detection, and particularly relates to a device for testing the stability of the surface coating of an ultrasonic scalpel. Background Technique

[0002] The ultrasonic scalpel is a necessary tool for ultrasonic treatment. The application principle of the ultrasonic scalpel is to convert electrical energy into mechanical vibration through a transducer, and transmit the vibration to the tool head through a guide rod, so that the tool head generates mechanical oscillation, which plays a role in cutting and coagulating animal or human tissues. Due to the advantages of high cutting accuracy, less bleeding and less thermal damage, the ultrasonic scalpel is widely used in surgical operations.

[0003] When the ultrasonic scalpel is produced, in order to meet the anti-sticking and wear-resistant requirements of the ultrasonic scalpel, an anti-sticking and wear-resistant coating, such as a polymer Teflon coating, needs to be coated on the surface of the ultrasonic scalpel. Therefore, in order to meet the high-quality production of the ultrasonic scalpel, a sampling inspection of the stability test of the coating needs to be carried out before the ultrasonic scalpel leaves the factory;

[0004] For example, a friction and wear tester with the publication number CN219121958U includes a pressure application device, a test device and a control device. The pressure application device includes a base, a support frame, a first motor, a cylinder and a friction and wear head. The support frame is installed on the base, the first motor is fixed on the support frame, and the cylinder is connected to the first motor and can slide up and down on the guide rail of the first motor; the test device includes a second motor, a test platform and a fixing piece. The second motor is fixedly installed on the base, the test platform is installed on the second motor, and the fixing piece is installed on the test platform and can fix the ultrasonic scalpel sample. The friction and wear tester provided by the utility model can quickly and accurately measure the mechanical strength and durability of the coating and the substrate by adjusting the cylinder and the second motor, and the instrument is simple to operate, convenient and fast.

[0005] At present, the existing stability test equipment for coatings can only test single samples, and its test speed is slow, and it cannot adapt to the simultaneous test of multiple samples;

[0006] In view of this, the utility model provides a device for testing the stability of the surface coating of an ultrasonic scalpel to meet the use requirements. Content of the Utility Model

[0007] The purpose of the utility model is to provide a device for testing the stability of the surface coating of an ultrasonic scalpel, aiming to solve the problem that the existing stability test equipment can only test single samples, and its test speed is slow, and it cannot adapt to the simultaneous test of multiple samples.

[0008] To achieve the above object, the utility model provides the following technical solution: A test device for the surface coating stability of an ultrasonic scalpel, comprising a base, a control device mounted on the base, a vertical stand connected to the base, an electric push rod, and a friction head mounted on the output end of the electric push rod. There are three groups of electric push rods, which are respectively mounted at the front end and both sides of the stand.

[0009] A protective cover is further provided on the surface of the base. A motor is installed inside the protective cover. A turntable is installed at the output end of the motor. A clamping assembly is provided on the turntable. The minimum clamping positions of the clamping assembly are all directly below the output ends of the three groups of electric push rods.

[0010] To facilitate the heat dissipation of the motor and its maintenance and repair, as an optimization of the test device for the surface coating stability of an ultrasonic scalpel of the utility model, heat dissipation holes are provided on the surface of the protective cover, and the protective cover is communicated with the bottom surface of the base.

[0011] To achieve the rotation of the turntable driven by the motor, as an optimization of the test device for the surface coating stability of an ultrasonic scalpel of the utility model, the output end of the motor penetrates through the top of the protective cover and is connected to the turntable through a coupling.

[0012] As an optimization of the test device for the surface coating stability of an ultrasonic scalpel of the utility model, the turntable includes: a disc body and an adjustment groove, and the adjustment groove is opened inside the disc body.

[0013] To achieve the clamping and fixing of ultrasonic scalpels of different sizes, as an optimization of the test device for the surface coating stability of an ultrasonic scalpel of the utility model, the clamping assembly includes: a backing plate, an adjustment bolt, an adjustment knob, a rotating shaft, and a clamping plate. The backing plate is connected to the surface of the disc body and is located at the inner end of the adjustment groove. The clamping plate is slidably connected inside the adjustment groove. The adjustment bolt penetrates from the edge surface of the disc body into the adjustment groove and is rotatably connected to the adjustment groove through the rotating shaft. The adjustment knob is connected to the end of the adjustment bolt away from the rotating shaft. The clamping plate is threadedly connected to the adjustment bolt.

[0014] Compared with the prior art, the beneficial effects of the utility model are:

[0015] 1. Through the setting of three groups of electric push rods, a turntable, and multiple clamping assemblies, the whole device can clamp multiple ultrasonic scalpel samples for simultaneous testing of coating stability, and the efficiency is higher compared with the single-sample testing of the prior art.

[0016] 2. Through the setting of the clamping assembly, when the adjustment knob is rotated, the clamping range of the clamping assembly can be adjusted, and thus ultrasonic scalpel samples of different sizes can be clamped and tested, with better practicability. Description of the Drawings

[0017] The accompanying drawings are used to provide a further understanding of the present utility model and constitute a part of the specification. They are used together with the embodiments of the present utility model to explain the present utility model and do not constitute a limitation to the present utility model. In the accompanying drawings:

[0018] Figure 1 is a schematic three-dimensional structure diagram of the present utility model;

[0019] Figure 2 is a schematic cross-sectional structure diagram of the protective cover of the present utility model;

[0020] Figure 3 is a schematic cross-sectional structure diagram of the turntable of the present utility model.

[0021] In the figure: 1, base; 2, control device; 3, vertical frame; 4, electric push rod; 5, friction head; 6, protective cover; 7, heat dissipation holes; 8, motor; 9, turntable; 901, disc body; 902, adjustment groove; 10, coupling; 11, clamping assembly; 1101, abutting plate; 1102, adjustment bolt; 1103, adjustment knob; 1104, rotating shaft; 1105, clamping plate. Specific embodiments

[0022] The following will clearly and completely describe the technical solutions in the embodiments of the present utility model with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. All other embodiments obtained by those of ordinary skill in the art based on the embodiments of the present utility model without creative efforts shall fall within the protection scope of the present utility model.

[0023] Please refer to Figures 1 - 3 , the present utility model provides the following technical solutions: A test device for the stability of the surface coating of an ultrasonic scalpel, including a base 1, a control device 2 installed on the base 1, a vertical frame 3 vertically connected to the base 1, an electric push rod 4, and a friction head 5 installed at the output end of the electric push rod 4. There are three groups of electric push rods 4, which are respectively installed at the front end and both sides of the vertical frame 3. A protective cover 6 is also provided on the surface of the base 1. A motor 8 is installed inside the protective cover 6. A turntable 9 is installed at the output end of the motor 8. A clamping assembly 11 is provided on the turntable 9. The minimum clamping positions of the clamping assembly 11 are all directly below the output ends of the three groups of electric push rods 4;

[0024] The three groups of electric push rods 4 and the motor 8 are both electrically connected to the control device 2. The control device 2 can independently control the three groups of electric push rods 4 and the motor 8. The model is: KG316T, or the control device can also adopt the control device in a friction and wear tester with the publication number CN219121958U in the background technology; such as controlling the downward thrust of the electric push rod 4, the telescopic length of the electric push rod 4, the rotation direction of the motor 8, and the rotation speed of the motor 8 to achieve precise pressure control of the sample to be tested and change the friction direction;

[0025] Preferably: The surface of the protective cover 6 is provided with heat dissipation holes 7, and the protective cover 6 is communicated with the bottom surface of the base 1.

[0026] During specific use, through the opened heat dissipation holes 7, the heat generated by the operation of the motor 8 can be better dissipated. Secondly, through the bottom of the base 1, the motor 8 can be conveniently disassembled and repaired, effectively improving the service life of the motor 8.

[0027] Preferably: The output end of the motor 8 penetrates through the top of the protective cover 6 and is connected to the turntable 9 through a coupling 10.

[0028] During specific use, when the motor 8 is controlled to rotate by the control device 2, the motor 8 can drive the turntable 9 to rotate, thereby realizing the rotation of multiple ultrasonic scalpel samples on the turntable 9, facilitating the simultaneous testing of multiple samples.

[0029] Preferably: a disk body 901 and an adjustment groove 902. The adjustment groove 902 is opened inside the disk body 901. The clamping assembly 11 includes: a backing plate 1101, an adjustment bolt 1102, an adjustment knob 1103, a rotating shaft 1104, and a clamping plate 1105. The backing plate 1101 is connected to the surface of the disk body 901 and is located at the inner end of the adjustment groove 902. The clamping plate 1105 is slidably connected in the adjustment groove 902. The adjustment bolt 1102 penetrates from the edge surface of the disk body 901 into the adjustment groove 902 and is rotatably connected to the adjustment groove 902 through the rotating shaft 1104. The adjustment knob 1103 is connected to the end of the adjustment bolt 1102 away from the rotating shaft 1104. The clamping plate 1105 is threadedly connected to the adjustment bolt 1102.

[0030] During specific use, place the ultrasonic scalpel sample between the backing plate 1101 and the clamping plate 1105, and then rotate the adjustment knob 1103. Through the threaded connection between the clamping plate 1105 and the adjustment bolt 1102, the clamping plate 1105 gradually approaches the backing plate 1101, thereby realizing the clamping and fixing of ultrasonic scalpel samples of different sizes.

[0031] Working principle: When in use, the ultrasonic scalpel samples to be tested are successively clamped on the clamping assembly 11, and then the telescopic movement of the electric push rod 4 is controlled by the control device 2, so that the friction head 5 abuts against the surface of the ultrasonic scalpel sample to be tested. Then, the downward pressure of the electric push rod 4 and the rotation of the control motor 8 are controlled by the control device 2, so that the ultrasonic scalpel sample to be tested rubs back and forth under the friction head 5. By observing the friction condition of the coating on the ultrasonic scalpel sample, the stability test of the coating on the ultrasonic scalpel sample is realized.

[0032] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included within the protection scope of the present invention.

Claims

1. A device for testing the stability of the surface coating of an ultrasonic surgical knife, comprising a base (1), a control device (2) mounted on the base (1), a stand (3) vertically connected to the base (1), an electric push rod (4) and a friction head (5) mounted at the output end of the electric push rod (4), characterized in that: The electric push rods (4) are provided in three groups, which are respectively installed at the front end and both sides of the stand (3); The surface of the base (1) is also provided with a protective cover (6), a motor (8) is installed inside the protective cover (6), a turntable (9) is installed at the output end of the motor (8), a clamping assembly (11) is provided on the turntable (9), and the minimum clamping position of the clamping assembly (11) is located directly below the output ends of the three groups of electric push rods (4).

2. The ultrasonic surgical knife surface coating stability testing device according to claim 1, characterized in that: The surface of the protective cover (6) is provided with heat dissipation holes (7), and the protective cover (6) is connected to the bottom surface of the base (1).

3. The ultrasonic surgical knife surface coating stability testing device according to claim 2, characterized in that: The output end of the motor (8) passes through the top of the protective cover (6) and is connected to the rotating disk (9) through a coupling (10).

4. The ultrasonic surgical knife surface coating stability testing device according to claim 3, characterized in that: The rotating disk (9) comprises a disk body (901) and an adjusting groove (902), wherein the adjusting groove (902) is arranged inside the disk body (901).

5. The ultrasonic surgical knife surface coating stability testing device according to claim 4, characterized in that: The clamping assembly (11) comprises: a butt plate (1101), an adjusting bolt (1102), an adjusting knob (1103), a rotating shaft (1104) and a clamping plate (1105); the butt plate (1101) is connected to the surface of the disk body (901) and is located at the inner end of the adjusting groove (902); the clamping plate (1105) is slidably connected in the adjusting groove (902); the adjusting bolt (1102) penetrates from the edge surface of the disk body (901) into the adjusting groove (902) and is rotatably connected to the adjusting groove (902) through the rotating shaft (1104); and the adjusting knob (1103) is connected to the end of the adjusting bolt (1102) away from the rotating shaft (1104).

6. The ultrasonic surgical blade surface coating stability testing device according to claim 5, characterized in that: The clamping plate (1105) and the adjusting bolt (1102) are connected by threads.

Citation Information

Patent Citations

  • Friction wear tester

    CN219121958U