Automatic cutter detection equipment
By designing an automatic tool detection device including components such as a detection chamber, observation camera and rotating motor, the problem of traditional manual detection error is solved, timely detection and accurate detection of tool wear conditions is achieved, processing accuracy is improved and production costs are reduced.
Patent Information
- Application Number
- CN202422161230.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-06-27
- Estimated Expiration
- 2034-09-04
AI Technical Summary
The existing traditional tool testing process relies on manual inspection and is prone to errors, which will lead to failure to detect in time when the tool is worn or damaged, which will affect processing accuracy and increase production costs and scrap rate.
An automatic tool detection device is designed, including components such as the base plate of the detection equipment, the detection chamber, the tool placement plate, the support plate, the limiting plate, the observation camera, the adjustment slide rail, the pressing detection rod and the rotating motor. Through the coordinated work of these components, the automatic detection and analysis of the tool is realized.
It effectively solves the error problem of traditional manual inspection, realizes timely detection and accurate detection of tool wear, improves processing accuracy, and reduces production costs and scrap rate.
Smart Images

Figure CN223037841U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of tool detection equipment, and more specifically to automatic tool detection equipment. Background Art
[0002] In modern manufacturing, tools are one of the key factors affecting machining quality and efficiency. However, the existing traditional tool detection process relies on manual inspection, which is prone to errors, resulting in the inability to detect tool wear or damage in a timely manner, thus affecting machining accuracy and increasing production costs and scrap rates. Content of the Utility Model
[0003] In order to overcome the above-mentioned defects of the prior art, the utility model provides an automatic tool detection device to solve the problems existing in the above-mentioned background art, that is, the existing traditional tool detection process relies on manual inspection, is prone to errors, resulting in the inability to detect tool wear or damage in a timely manner, thus affecting machining accuracy and increasing production costs and scrap rates.
[0004] The utility model provides the following technical solutions: It includes a detection equipment bottom plate. The top end of the detection equipment bottom plate is fixedly installed with a detection chamber through a support frame. Inside the detection chamber, there is a tool placement plate. The top end of the tool placement plate is fixedly installed with a support plate. In front of the support plate, two mounting plates are fixedly installed. In front of each mounting plate, two spring telescopic rods are fixedly installed. In front of the spring telescopic rods, a limiting plate is fixedly installed at the same time. The spring telescopic rods are evenly provided with scales. The top end inside the detection chamber is fixedly installed with a main slide rail. The bottom end of the main slide rail is slidably installed with a first electric slider. The bottom end of the first electric slider is fixedly installed with an observation camera through a length telescopic rod. On both sides of the observation camera, white light illumination lamps are fixedly installed. The top end of the detection equipment bottom plate is fixedly installed with a control panel. When in use, the user places the tool on the tool placement plate, then extends the spring telescopic rods, and clamps the limiting plate on the tool. At this time, the user can judge whether the tool is excessively worn by reading the scale. At the same time, the user operates the first electric slider through the control panel to drive the observation camera to move left and right along the main slide rail to change the observation position of the observation camera. At the same time, the user can extend or retract the length telescopic rod on the observation camera to make the observation camera closer to or farther from the tool, and use the white light illumination lamp to supplement light for the tool to better observe the wear condition of the tool, effectively solving the problems existing in the existing traditional tool detection process that rely on manual inspection, are prone to errors, resulting in the inability to detect tool wear or damage in a timely manner, thus affecting machining accuracy and increasing production costs and scrap rates in actual use.
[0005] Furthermore, a second electric slider is slidably installed at the bottom end of the main slide rail. A regulating slide rail is fixedly installed at the bottom end of the second electric slider. The track of the regulating slide rail runs front and back. A pressing detection rod is slidably installed at the bottom end of the regulating slide rail. A pressure detection sensor is fixedly installed at the bottom end of the pressing detection rod. The pressure detection sensor is electrically connected to the control panel through a wire. During use, the position of the pressing detection rod is adjusted by the movement of the second electric slider and the pressing detection rod. By extending the pressing detection rod, the pressure detection sensor can press the tool to perform a pressing test on the tool, and the force condition of the tool can be detected more accurately. The user can freely change the pressing position of the pressing detection rod through the two slide rails to cope with different tools.
[0006] Furthermore, a rotating motor is fixedly installed at the inner bottom end of the detection chamber. The top end of the rotating motor is fixedly connected to the bottom end of the tool placement plate. The rotating motor is electrically connected to the control panel through a wire. During use, by installing a rotating motor at the inner bottom end of the detection chamber, the tool placement plate can rotate, thereby realizing the all-round detection of the tool. This design eliminates the blind area of fixed-angle detection and further improves the comprehensiveness and reliability of the detection.
[0007] Furthermore, a cleaning pool is fixedly installed on one side of the bottom plate of the detection device. Weak acid cleaning liquid is filled in the cleaning pool. A tool placement rack is arranged inside the cleaning pool. During use, after the detection is completed, the user can immediately put the tool on the tool placement rack in the cleaning pool to clean the tool, which helps to keep the tool clean, extend the service life of the tool, and improve the quality of the tool after detection at the same time.
[0008] Furthermore, a water-absorbing sponge pad is movably installed on the top end of one side of the bottom plate of the detection device through a magic tape. During use, the user can quickly absorb the excess liquid on the tool after cleaning to prevent the remaining cleaning liquid from affecting subsequent processing operations, further ensuring the cleanliness and dryness of the tool surface. At the same time, a new water-absorbing sponge pad can be quickly replaced through the magic tape.
[0009] Furthermore, the main body materials of the bottom plate of the detection device, the detection chamber, and the cleaning pool are all stainless steel metals.
[0010] The technical effects and advantages of the present utility model:
[0011] 1. By providing a detection chamber, a tool placement plate, a support plate, a mounting plate, a limiting plate, and an observation camera, the present utility model effectively solves the problem in the actual use that the existing traditional tool detection process relies on manual inspection, which is prone to errors, resulting in the inability to timely detect when the tool is worn or damaged, thus affecting the processing accuracy and increasing the production cost and the scrap rate.
[0012] 2. The utility model adjusts the slide rail and presses the detection rod. When in use, the position of the pressing detection rod is adjusted by the movement of the second electric slider and the pressing detection rod. By extending the pressing detection rod, the pressure detection sensor can press the tool to perform a pressing test on the tool, and the force condition of the tool can be detected more accurately. The user can freely change the pressing position of the pressing detection rod through the two slide rails to deal with different tools. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 It is the first three-dimensional schematic diagram of the structure of the utility model.
[0014] Figure 2 It is the second three-dimensional schematic diagram of the structure of the utility model.
[0015] Figure 3 It is the third three-dimensional schematic diagram of the structure of the utility model.
[0016] Figure 4 It is the front view schematic diagram of the structure of the utility model.
[0017] The reference numerals are: 100, the bottom plate of the detection device; 110, the detection chamber; 111, the tool placement plate; 112, the support plate; 113, the mounting plate; 114, the limiting plate; 115, the observation camera; 116, the adjustment slide rail; 117, the pressing detection rod; 118, the cleaning pool; 119, the water-absorbing sponge pad. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0018] Next, the technical solutions in the utility model will be clearly and completely described in conjunction with the drawings in the utility model. In addition, the forms of the various structures described in the following embodiments are merely examples, and the automatic tool detection device involved in the utility model is not limited to the various structures described in the following embodiments. All other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of the utility model.
[0019] Embodiment 1:
[0020] Refer to Figure 1 and Figure 2, the present utility model provides an automatic tool detection device, including a detection device bottom plate 100. The top end of the detection device bottom plate 100 is fixedly installed with a detection chamber 110 through a support frame. Inside the detection chamber 110, there is a tool placement plate 111. The top end of the tool placement plate 111 is fixedly installed with a support plate 112. In front of the support plate 112, two mounting plates 113 are fixedly installed. In front of the mounting plates 113, two spring telescopic rods are fixedly installed. In front of the spring telescopic rods, a limiting plate 114 is fixedly installed at the same time. Scales are evenly arranged on the spring telescopic rods. The top end inside the detection chamber 110 is fixedly installed with a main slide rail. The bottom end of the main slide rail is slidably installed with a first electric slider. The bottom end of the first electric slider is fixedly installed with an observation camera 115 through a length telescopic rod. On both sides of the observation camera 115, white light illumination lamps are fixedly installed. The top end of the detection device bottom plate 100 is fixedly installed with a control panel.
[0021] The bottom end of the main slide rail is slidably installed with a second electric slider. The bottom end of the second electric slider is fixedly installed with an adjustment slide rail 116. The trajectory of the adjustment slide rail 116 is in the front-back direction. The bottom end of the adjustment slide rail 116 is slidably installed with a pressing detection rod 117. The bottom end of the pressing detection rod 117 is fixedly installed with a pressure detection sensor. The pressure detection sensor is electrically connected to the control panel through a wire.
[0022] The bottom end inside the detection chamber 110 is fixedly installed with a rotating motor. The top end of the rotating motor is fixedly connected to the bottom end of the tool placement plate 111. The rotating motor is electrically connected to the control panel through a wire.
[0023] Working principle: When in use, the user places the tool on the tool placement plate 111, and then extends the spring telescopic rod to clamp the limiting plate 114 on the tool. At this time, the user can judge whether the tool is excessively worn by reading the scale. At the same time, the user operates the first electric slider through the control panel to drive the observation camera 115 to move left and right along the main slide rail to change the observation position of the observation camera 115. At the same time, the user can make the observation camera 115 approach or move away from the tool by telescoping the length telescopic rod on the observation camera 115, and use the white light illumination lamp to supplement light for the tool to better observe the wear condition of the tool.
[0024] Embodiment Two:
[0025] Refer to Figure 1 , the difference between Embodiment Two and Embodiment One is that: on one side of the detection device bottom plate 100, a cleaning pool 118 is fixedly installed. Inside the cleaning pool 118, a weak acid cleaning solution is filled. Inside the cleaning pool 118, there is a tool placement rack.
[0026] On one side top end of the detection device bottom plate 100, a water-absorbing sponge pad 119 is movably installed through a magic tape.
[0027] The main materials of the bottom plate 100 of the detection device, the detection chamber 110, and the cleaning tank 118 are all stainless steel metals.
[0028] Working principle: When in use, the user can quickly suck the excess liquid on the tool after cleaning, preventing the remaining cleaning liquid from affecting subsequent processing operations, further ensuring the cleanliness and dryness of the tool surface, and at the same time, a new absorbent sponge pad 119 can be quickly replaced through Velcro.
[0029] Finally, several points should be noted: In the description of this application, it should be noted that unless otherwise specified and limited, the terms "installation", "connection", and "linkage" should be understood in a broad sense, which can be mechanical connection or electrical connection, or the internal connection of two components, and can be directly connected. "Up", "down", "left", "right", etc. are only used to represent relative positional relationships. When the absolute position of the object being described changes, the relative positional relationship may change.
Claims
1. A tool automatic detection device, comprising a detection device bottom plate (100), characterized in that: A detection chamber (110) is fixedly installed on the top of the detection equipment base plate (100) through a support frame, a tool placement plate (111) is arranged inside the detection chamber (110), a support plate (112) is fixedly installed on the top of the tool placement plate (111), two mounting plates (113) are fixedly installed in front of the support plate (112), two spring telescopic rods are fixedly installed in front of the mounting plates (113), and a limit plate (114) is fixedly installed in front of the spring telescopic rods, and scales are evenly provided on the spring telescopic rods. A main slide rail is fixedly installed on the top of the detection chamber (110), a first electric slide block is slidably installed on the bottom end of the main slide rail, an observation camera (115) is fixedly installed on the bottom end of the first electric slide block through a length telescopic rod, and white light lamps are fixedly installed on both sides of the observation camera (115), and a control panel is fixedly installed on the top of the detection equipment base plate (100).
2. The tool automatic detection device according to claim 1, characterized in that: A second electric slider is slidably mounted on the bottom end of the main slide rail, an adjusting slide rail (116) is fixedly mounted on the bottom end of the second electric slider, the track of the adjusting slide rail (116) is forward and backward, a pressing detection rod (117) is slidably mounted on the bottom end of the adjusting slide rail (116), a pressure detection sensor is fixedly mounted on the bottom end of the pressing detection rod (117), and the pressure detection sensor is electrically connected to the control panel through a wire.
3. The tool automatic detection device according to claim 1, characterized in that: A rotating motor is fixedly installed at the inner bottom end of the detection chamber (110), the top end of the rotating motor is fixedly connected to the bottom end of the tool placement plate (111), and the rotating motor is electrically connected to the control panel via a wire.
4. The tool automatic detection device according to claim 1, characterized in that: A cleaning pool (118) is fixedly mounted on one side of the bottom plate (100) of the detection equipment, the interior of the cleaning pool (118) is filled with a weak acid cleaning liquid, and a tool placement rack is arranged inside the cleaning pool (118).
5. The tool automatic detection device according to claim 4, characterized in that: A water-absorbing sponge pad (119) is movably mounted on the top of one side of the bottom plate (100) of the detection device via Velcro.
6. The tool automatic detection device according to claim 1, characterized in that: The main body materials of the detection equipment bottom plate (100), the detection chamber (110) and the cleaning pool (118) are all stainless steel metal.
Citation Information
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