Portable battery pack structure

By designing the handle structure on the electric bicycle battery pack and optimizing the structure of the battery pack, the problems of inconvenience of handling the battery pack, exposed screw holes, and large space occupied by the display light ring are solved, and the battery pack is conveniently picked up, improved safety and improved aesthetics.

CN223039045UActive Publication Date: 2025-06-27SHANGHAI PYTES ENERGY CO LTD
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Patent Information

Application Number
CN202421783171.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-26
Publication Date
2025-06-27
Estimated Expiration
2034-07-26

AI Technical Summary

Technical Problem

The existing electric bicycle battery pack is inconvenient to be disassembled and transported and is easy to fall off. The screw holes of the traditional battery packs are exposed and the display light ring occupy a large space, which affects the beauty and safety.

Method used

A portable battery pack structure was designed, and the handle structure was added. The handle fixing screws were connected to the upper cover, which solved the problem of exposed screw holes and large space occupied by the display lamp ring, while improving the aesthetics and safety of the battery pack.

Benefits of technology

It realizes convenient access to the battery pack during disassembly and handling, avoids falling, improves the safety and aesthetics of the battery pack, and saves space to place more battery cells.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of battery packs, in particular to a portable battery pack structure. A portable battery pack structure comprises an aluminum shell, a PCB lamp ring, an upper cover and a handle structure, and is characterized in that the top of the aluminum shell is connected with the upper cover through a plurality of upper shell fixing screws, a plastic plate is arranged at the top of the upper cover, the handle structure is arranged above the upper cover, and the left end and the right end of the handle structure are connected with the upper cover through handle fixing screws respectively; a PCB lamp ring is arranged between the upper cover and the top of the aluminum shell. Compared with the prior art, the hand-held battery pack structure provided by the utility model has the advantages that the handle structure is additionally arranged on the battery pack, so that the battery pack is convenient to take during disassembly and carrying, and meanwhile, the problems that the screw hole is exposed and the display lamp ring occupies a large space are solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of battery packs, and particularly to a structure of a portable battery pack. Background Art

[0002] An electric bicycle refers to a mechatronic vehicle that uses a storage battery as an auxiliary energy source and is installed with a motor, a controller, a storage battery, a throttle grip, a brake lever and other control components and a display instrument system on the basis of an ordinary small vehicle. Due to its economic and convenient advantages, it is widely used, and because it uses clean energy, it is not restricted in the city.

[0003] During the use of an electric bicycle, the biggest problem is charging. Therefore, the structure of the entire battery box needs to be convenient for quick disassembly, handling, and have a certain degree of safety to avoid being easily lost. However, when the user takes the battery box, since there is no convenient handle structure on the battery box, it is inconvenient for the user to take the battery box, and the battery box is likely to fall, thus affecting the performance and service life of the battery cells inside the battery box.

[0004] At the same time, the LEC lamp ring of the traditional battery pack is exposed outside the battery pack, and its appearance looks disharmonious, affecting the beauty of the battery pack. Summary of the Invention

[0005] The utility model aims to overcome the deficiencies of the prior art and provides a structure of a portable battery pack, which adds a handle structure to the battery pack, facilitating the taking of the battery pack during disassembly and handling. At the same time, it solves the problems of exposed screw holes and large space occupation of the display lamp ring.

[0006] To achieve the above object, a structure of a portable battery pack is designed, including an aluminum shell, a PCB lamp ring, an upper cover, and a handle structure. The characteristics are as follows: the top of the aluminum shell is connected to the upper cover through a plurality of upper shell fixing screws, a plastic plate is provided on the top of the upper cover, a handle structure is provided above the upper cover, and the left and right ends of the handle structure are respectively connected to the upper cover by handle fixing screws; a PCB lamp ring is provided between the top of the upper cover and the aluminum shell.

[0007] An inner embedded steel belt is provided inside the handle structure.

[0008] The handle structure is one of a C-shaped, trapezoidal, or rectangular frame structure.

[0009] The plastic plate is a plastic plate with a black adhesive backing.

[0010] The upper cover is a stepped cover plate structure, and a protruding buckle for connecting the PCB lamp ring is provided on the outer edge of the bottom of the upper cover.

[0011] The upper cover is a milky white translucent cover plate.

[0012] A PCB board is provided in the middle of the PCB lamp ring, and the PCB board is connected to the upper cover by PCB board fixing screws. One end of the silicone button is connected to the top of the PCB board, and the other end of the silicone button penetrates through the upper cover and the plastic board and is located on the upper side of the plastic board.

[0013] The bottom of the aluminum outer shell is connected to the lower shell by bolts.

[0014] Compared with the prior art, the present utility model provides a portable battery pack structure, which adds a handle structure to the battery pack, facilitating the taking of the battery pack during disassembly and handling. At the same time, it solves the problems of exposed screw holes and large space occupation of the display lamp ring. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a schematic structural diagram of the present utility model.

[0016] Figure 2 It is an exploded view of the structure of the present utility model.

[0017] Figure 3 It is a cross-sectional view of the structure of the present utility model.

[0018] Figure 4 It is a partial schematic diagram of the structure of the present utility model.

[0019] See Figures 2 to 4 , 1 is the handle structure, 2 is the handle fixing screw, 3 is the plastic board, 4 is the upper cover, 4-1 is the protruding buckle, 5 is the PCB lamp ring, 5-1 is the PCB board, 6 is the aluminum outer shell, 7 is the lower shell, 8 is the silicone button, 9 is the upper shell fixing screw, 10 is the inner pre-embedded steel belt, and 11 is the PCB board fixing screw. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0020] The following further describes the present utility model with reference to the drawings.

[0021] As Figures 1 to 4 shown, the top of the aluminum outer shell 6 is connected to the upper cover 4 by a plurality of upper shell fixing screws 9. A plastic board 3 is provided on the top of the upper cover 4. A handle structure 1 is provided above the upper cover 4, and the left and right ends of the handle structure 1 are respectively connected to the upper cover 4 by handle fixing screws 2; a PCB lamp ring 5 is provided between the top of the upper cover 4 and the aluminum outer shell 6.

[0022] An inner pre-embedded steel belt 10 is provided inside the handle structure 1.

[0023] The handle structure 1 is one of a C-shaped, trapezoidal, or rectangular frame structure.

[0024] The plastic board 3 is a plastic board with a black back glue.

[0025] The upper cover 4 is a stepped cover plate structure, and a protruding buckle 4-1 for connecting the PCB lamp ring 5 is provided at the outer edge of the bottom of the upper cover 4.

[0026] The upper cover 4 is a milky white translucent cover plate.

[0027] A PCB board 5-1 is provided in the middle of the PCB lamp ring 5, and the PCB board 5-1 is connected to the upper cover 4 by PCB board fixing screws 11. One end of a silicone button 8 is connected to the top of the PCB board 5-1, and the other end of the silicone button 8 penetrates through the upper cover 4 and the plastic board 3 and is located on the upper side of the plastic board 3.

[0028] The bottom of the aluminum shell 6 is connected to the lower shell 7 by bolts.

[0029] Advantages of the structure of the present utility model:

[0030] 1. It mainly solves the problems of exposed screw holes and large space occupied by the PCB lamp ring 5, and the shape of the handle structure 1 is more comfortable.

[0031] 2. The upper cover 4 covers the screw holes on the aluminum shell 6, and the plastic board 3 covers the positions that do not need to have lights.

[0032] 3. The structure of the present utility model also occupies less space, and there is more space to place the battery core.

[0033] 4. The handle structure 1 is made of rubber, which is more comfortable to hold, and an internal pre-embedded steel belt 10 is provided to ensure the strength of the handle structure 1.

[0034] 5. The handle structure 1 can be directly fixed on the aluminum shell 6, so that the structural strength will be higher.

Claims

1. A portable battery pack structure, comprising an aluminum housing, a PCB light ring, an upper cover, and a handle structure, characterized in that: The top of the aluminum shell (6) is connected to the upper cover (4) via a plurality of upper shell fixing screws (9); a plastic plate (3) is provided on the top of the upper cover (4); a handle structure (1) is provided above the upper cover (4); and the left and right ends of the handle structure (1) are connected to the upper cover (4) via handle fixing screws (2); a PCB light ring (5) is provided between the upper cover (4) and the top of the aluminum shell (6).

2. A portable battery pack structure according to claim 1, characterized in that: An internal embedded steel belt (10) is provided inside the handle structure (1).

3. A portable battery pack structure according to claim 1 or 2, characterized in that: The handle structure (1) is one of a C-shaped, trapezoidal, and rectangular frame structure.

4. The portable battery pack structure according to claim 1, characterized in that: The plastic plate (3) is a plastic plate with black adhesive backing.

5. The portable battery pack structure according to claim 1, characterized in that: The upper cover (4) is a stepped cover structure, and a protruding buckle (4-1) connected to the PCB light ring (5) is provided at the outer edge of the bottom of the upper cover (4).

6. A portable battery pack structure according to claim 1 or 5, characterized in that: The upper cover (4) is a milky white translucent cover plate.

7. The portable battery pack structure according to claim 1, characterized in that: A PCB board (5-1) is provided in the middle of the PCB light ring (5), and the PCB board (5-1) is connected to the upper cover (4) by means of PCB board fixing screws (11). One end of the silicone button (8) is connected to the top of the PCB board (5-1), and the other end of the silicone button (8) passes through the upper cover (4) and the plastic plate (3) and is located on the upper side of the plastic plate (3).

8. The portable battery pack structure according to claim 1, characterized in that: The bottom of the aluminum housing (6) is connected to a lower housing (7) by bolts.