Anti-wear device for cable at cable outlet of generator

By designing the anti-wear device of the generator outlet cable, the panel composed of modules increases the contact area and the direct flare channel reduces friction, solving the problem of cable wear caused by vibration of the generator set, and achieving the effect of protecting the cable and generator.

CN223039783UActive Publication Date: 2025-06-27ZHENGZHOU FOGUANG ELECTRIC POWER EQUIPMENT CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422211955.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-06-27
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the prior art, vibration of the generator set causes friction between the cable insulation layer and the iron ring, causing cable wear, short circuits and equipment damage, posing a major safety hazard.

Method used

A generator outlet cable anti-wear device is designed, including the front panel and the rear panel. It cooperates with the generator outlet hole through the contact groove, and the front and rear fixing mechanisms tighten the panel. The panel composed of modules increases the contact area, reduces pressure, and reduces friction through the flare and straight channel design.

Benefits of technology

Effectively prevent the cable insulation layer from wear, reduce safety hazards, increase the sealing of the generator, reduce the entry of oil stains and dust, protect the generator, and reduce high-frequency vibration of the cable, and prevent the connection bolts from falling.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223039783U_ABST
    Figure CN223039783U_ABST
Patent Text Reader

Abstract

The utility model discloses a generator wire outlet cable anti-wear device, which comprises a front panel and a rear panel, a contact groove is arranged at the circumferential position of the butt joint of the front panel and the rear panel, the front panel and the rear panel are connected through a front and rear fixing mechanism, and the front panel and the rear panel are fastened at the position of a generator wire outlet hole; the front panel and the rear panel are each composed of a plurality of modules arranged up and down, and the modules are fixedly connected through up-down fixing mechanisms. One or more wire outlet holes which are distributed left and right are formed between the adjacent upper and lower modules, each wire outlet hole is composed of an upper wire outlet half hole and a lower wire outlet half hole, and the upper and lower wire outlet half holes are distributed in the adjacent upper and lower modules. According to the utility model, the cable can be clamped, shaking and friction are avoided, the contact area between the cable outlet of the generator and the cable is increased, the pressure is reduced, the cable is protected, the cable insulation layer is prevented from being damaged, the sealing performance of the generator is increased, oil stains and dust are prevented from entering the generator, and the generator is protected.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of generator outgoing lines, and particularly relates to a cable anti-wear device for a generator outgoing line opening. Background Art

[0002] In the prior art, only a U-shaped iron ring with rubber attached to the surface is clamped around the iron sheet at the generator outgoing line opening. Although the iron ring with rubber attached to the surface can increase the surface area of the iron sheet at the outgoing line opening and reduce the pressure between the cable and the iron sheet, due to the vibration of the generator set, friction will occur between the cable insulation layer and the iron ring. After the generator set runs for a long time, the cable insulation layer will be worn through, resulting in a short circuit and damage to the equipment, which poses a great potential safety hazard. Content of the Utility Model

[0003] The utility model provides a cable anti-wear device for a generator outgoing line opening to solve the problems in the prior art.

[0004] To solve the above technical problems, the utility model adopts the following technical solutions:

[0005] A cable anti-wear device for a generator outgoing line opening includes a front panel and a rear panel. A contact groove is provided at the circumferential position of the docking part of the front panel and the rear panel. The contact groove cooperates with the generator outgoing line hole, and the front panel and the rear panel are connected by a front-rear fixing mechanism to fasten the front panel and the rear panel at the position of the generator outgoing line hole.

[0006] Both the front panel and the rear panel are composed of multiple modules arranged vertically. The modules are fixedly connected by an up-down fixing mechanism.

[0007] One or more outgoing line holes arranged horizontally are provided between two adjacent upper and lower modules. Each outgoing line hole is composed of two upper and lower outgoing line half-holes, and the two upper and lower outgoing line half-holes are respectively located on two adjacent upper and lower modules.

[0008] Preferably, the front and rear ends of the outgoing line hole are respectively set as bell mouths, and the outgoing line hole is a straight channel between the two bell mouths, and the straight channel is smoothly connected to the bell mouths.

[0009] Preferably, it further includes a diameter-changing structure that cooperates with the outgoing line hole. The diameter-changing mechanism includes a diameter-changing sleeve. The outer diameter of the diameter-changing sleeve is adapted to the outgoing line hole, and the inner diameter of the diameter-changing sleeve is an outgoing line hole that is proportionally reduced.

[0010] Preferably, the diameter-changing sleeve is composed of two upper and lower diameter-changing half-sleeves, and the two diameter-changing half-sleeves are respectively adapted to the two outgoing line half-holes.

[0011] Preferably, it further includes a blocking mechanism that cooperates with the outgoing line opening. The outgoing line holes through which no cables pass are closed by the blocking mechanism.

[0012] Preferably, the blocking mechanism is a cylindrical plug that cooperates with the straight channel of the outgoing line hole.

[0013] Preferably, a U-shaped iron ring is provided around the position of the generator outgoing line hole, and the contact groove has a shape matching the U-shaped iron ring.

[0014] Preferably, the module includes a bottom module, a top module, and one or more intermediate modules located between the top module and the bottom module.

[0015] Preferably, the front and rear fixing mechanism includes front and rear fixing bolts extending in the front and rear directions. The front and rear fixing bolts pass through the corresponding modules in the front and rear, and a nut matching the front and rear fixing bolts is embedded in one of the modules.

[0016] Preferably, the up and down fixing mechanism includes up and down fixing bolts extending in the up and down directions. The up and down fixing bolts pass through the corresponding modules in the up and down, and a nut matching the up and down fixing bolts is embedded in the top or bottom module.

[0017] Advantages of the utility model:

[0018] 1. The utility model can clamp the cable to avoid shaking and friction. At the same time, it increases the contact area between the generator outgoing line port and the cable, reduces the pressure, protects the cable, prevents the cable insulation layer from being damaged, and reduces potential safety hazards; it also increases the sealing performance of the generator, reduces the entry of oil stains and dust into the generator interior, and protects the generator; it reduces the high-frequency vibration of the generator cable and reduces the dropping of the connection bolts of the cable due to vibration.

[0019] 2. The front and rear ends of the outgoing line hole of the utility model are respectively provided as bell mouths. Due to gravity, the cable naturally sags and contacts the bell mouths, increasing the contact surface and reducing the pressure to protect the cable.

[0020] The outgoing line hole of the utility model is a straight channel between the two bell mouths. After the module and the cable are fixed, the module closely adheres to the generator outgoing line hole, and at the same time, the straight channel closely adheres to the cable, reducing the friction between the outgoing line hole and the cable.

[0021] 3. Since the thicknesses of the outgoing cables are different, a suitable diameter-changing mechanism can be made according to requirements and placed into the outgoing line hole of the main device, which can reduce the diameter of the outgoing line port to adapt to cables of different thicknesses.

[0022] 4. Since the number of outgoing cables may be other numbers, a plugging mechanism is designed. The plugging mechanism can be placed into the outgoing line hole of the main device to plug the idle (not passing through the cable) outgoing line holes. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] Figure 1 is the front view of the utility model;

[0024] Figure 2 is the left view of the utility model;

[0025] Figure 3 It is the top view of the present utility model;

[0026] Figure 4 It is the front view of the diameter-changing mechanism in the present utility model;

[0027] Figure 5 It is the left view of the diameter-changing mechanism in the present utility model;

[0028] Figure 6 It is the top view of the diameter-changing mechanism in the present utility model;

[0029] Figure 7 It is the schematic diagram of the plugging mechanism in the present utility model.

[0030] The attached drawings are only for illustrative purposes and should not be construed as a limitation of this patent; for better illustrating this embodiment, some components in the attached drawings will be omitted, enlarged or reduced, which do not represent the dimensions of the actual product; for those skilled in the art, it is understandable that some well-known structures and their descriptions in the attached drawings may be omitted. Specific embodiments

[0031] Next, the technical solutions in the embodiments of the present utility model will be clearly and completely described in conjunction with the attached drawings in the embodiments of the present utility model. The hole surface of the wire outlet hole is shown in the hatched part in the figure.

[0032] As Figures 1 to 7 shown, this embodiment provides a cable anti-wear device for the generator wire outlet, including a front panel 10 and a rear panel 20. A contact groove 30 is provided at the circumferential position of the butt joint of the front panel 10 and the rear panel 20, and the contact groove 30 cooperates with the generator wire outlet hole. In this embodiment, a U-shaped iron ring is provided around the generator wire outlet hole, and the contact groove 30 is in a shape that cooperates with the U-shaped iron ring.

[0033] At the same time, the front panel 10 and the rear panel 20 are connected by a front-back fixing mechanism to fasten the front panel 10 and the rear panel 20 at the generator wire outlet hole position.

[0034] Both the front panel 10 and the rear panel 20 are composed of a plurality of modules arranged up and down, and the modules are fixedly connected by an up-down fixing mechanism. The modules are made of nylon material.

[0035] The module includes a bottom module 1, a top module 3, and an intermediate module 2 located between the top module 1 and the bottom module. The number of intermediate modules 2 can be increased according to needs, so as to increase the number of wire outlet holes.

[0036] In this embodiment, the front-back fixing mechanism includes a front-back fixing bolt 40 extending in the front-back direction. The front-back fixing bolt 40 passes through the corresponding front and rear modules, and a nut cooperating with the front-back fixing bolt is embedded in one of the modules.

[0037] In this embodiment, the up-and-down fixing mechanism includes an up-and-down fixing bolt 50 extending in the up-and-down direction. The up-and-down fixing bolt 50 passes through the corresponding modules in the up-and-down direction, and a nut cooperating with the up-and-down fixing bolt 50 is embedded in the bottom module.

[0038] A plurality of wire outlet holes 4 arranged left and right are provided between two adjacent upper and lower modules. Each wire outlet hole 4 is composed of two upper and lower wire outlet half-holes, and the two upper and lower wire outlet half-holes are respectively located on two adjacent upper and lower modules.

[0039] In this embodiment, the front and rear ends of the wire outlet hole 4 are respectively provided as flared mouths 5. The wire outlet hole 4 is a straight channel 6 between the two flared mouths 5, and the straight channel 6 is smoothly connected to the flared mouths 5. Due to gravity, the cable naturally sags and contacts the flared mouths 5, increasing the contact surface, reducing the pressure, and protecting the cable.

[0040] Since the thicknesses of the outgoing cables are different, a suitable diameter-changing mechanism can be made according to requirements and placed in the wire outlet hole of the main device, which can reduce the diameter of the wire outlet to adapt to cables of different thicknesses.

[0041] Specifically, the diameter-changing mechanism includes a diameter-changing sleeve 7. The diameter-changing sleeve 7 is composed of two upper and lower diameter-changing half-sleeves, and the two diameter-changing half-sleeves are respectively matched with the two wire outlet half-holes. The outer diameter of the diameter-changing sleeve 7 is adapted to the wire outlet hole, and the inner diameter of the diameter-changing sleeve 7 is a wire outlet hole with an equal-proportion reduction.

[0042] Since the number of outgoing cables may be other numbers, a plugging mechanism is designed. The plugging mechanism can be placed in the wire outlet hole of the main device and is used to plug the idle (without passing cables) wire outlet holes.

[0043] Specifically, the plugging mechanism is a cylindrical plug 8 cooperating with the straight channel 6 of the wire outlet hole 4.

[0044] The combination process and working principle of the present utility model are as follows:

[0045] The overall device is composed of six modules made of nylon material and can be 3D printed (the middle module can be added according to requirements to increase the number of wire outlet holes).

[0046] During installation, first install the bottom module 1, align the contact groove 30 with the U-shaped iron ring of the generator wire outlet hole, fix the six front and rear fixing bolts 40 of the bottom module 1, then put the cable into the wire outlet hole of the bottom module 1, and then install the middle module 2. Slightly fix the six front and rear fixing bolts 40 of the middle module 2 to make it movable up and down, then put the cable into the wire outlet hole of the middle module 2, and then install the upper module 3. Slightly fix the six front and rear fixing bolts 40 inside and outside the upper module 3. After arranging and installing, fix the up-and-down fixing bolt 50 of the module, and tighten the bolts of the front and rear fixing bolts 40 and the up-and-down fixing bolt 50 back and forth in turn.

[0047] After the module and the cable are fixed, the module can be closely attached to the generator outlet or the cable, reducing the friction between the outlet and the cable. Due to gravity, the cable naturally sags and contacts the module bell mouth, increasing the contact area and reducing the pressure to protect the cable.

[0048] The application of the present utility model increases the contact area between the generator outlet and the cable insulation layer, reduces the pressure, protects the cable, prevents damage to the cable insulation layer, and reduces potential safety hazards.

[0049] The application of the present utility model increases the sealing performance of the generator, reduces the entry of oil stains and dust into the generator through the outlet, and protects the generator.

[0050] The application of the present utility model reduces the high-frequency vibration of the generator cable and reduces the dropping of the connection bolts of the cable due to vibration.

[0051] The above embodiments are only used to illustrate rather than limit the technical solutions of the present utility model. Although the present utility model has been described in detail with reference to the above embodiments, those of ordinary skill in the art should understand that: the present utility model can still be modified or equivalently replaced, and any modification or partial replacement without departing from the spirit and scope of the present utility model shall be covered by the scope of the claims of the present utility model.

[0052] If terms such as "first" and "second" are used in this article to limit components, those skilled in the art should be aware that the use of "first" and "second" is only for the convenience of describing the present utility model and simplifying the description. Without additional statements, the above terms have no special meanings.

[0053] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by terms such as "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of the present utility model.

[0054] In the description of the present utility model, it should be noted that unless otherwise clearly specified and defined, the terms "installation", "connection", and "coupling" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be directly connected or indirectly connected through an intermediate medium, and it can be the communication inside two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

Claims

1. A generator outlet cable anti-wear device, characterized in that: It includes a front panel and a rear panel, wherein a contact groove is provided at a circumferential position of the joint between the front panel and the rear panel, the contact groove matches with the generator outlet hole, and the front panel and the rear panel are connected by front and rear fixing mechanisms to fasten the front panel and the rear panel to the generator outlet hole; The front panel and the rear panel are composed of a plurality of modules arranged vertically, and the modules are fixedly connected by upper and lower fixing mechanisms; One or more outlet holes arranged left and right are provided between adjacent upper and lower modules, and each outlet hole is composed of two upper and lower outlet half holes, and the upper and lower outlet half holes are distributed on the adjacent upper and lower modules.

2. The generator outlet cable anti-wear device according to claim 1, characterized in that: The front and rear ends of the wire outlet hole are respectively set as bell mouths, and the wire outlet hole is a straight channel between the two bell mouths, and the straight channel is smoothly connected to the bell mouth.

3. The generator outlet cable anti-wear device according to claim 2, characterized in that: It also includes a diameter-changing structure that matches the outlet hole. The diameter-changing mechanism includes a diameter-changing sleeve. The outer diameter of the diameter-changing sleeve is adapted to the outlet hole, and the inner diameter of the diameter-changing sleeve is proportionally reduced to the outlet hole.

4. The generator outlet cable anti-wear device according to claim 3, characterized in that: The reducer sleeve is composed of two upper and lower reducer half sleeves, and the two reducer half sleeves are distributed and matched with the two outlet half holes.

5. The generator outlet cable anti-wear device according to claim 2, characterized in that: It also includes a blocking mechanism that cooperates with the wire outlet, and the wire outlet hole that does not pass the cable is closed by the blocking mechanism.

6. The generator outlet cable anti-wear device according to claim 5, characterized in that: The blocking mechanism is a cylindrical plug matched with the straight channel of the outlet hole.

7. The generator outlet cable anti-wear device according to claim 1, characterized in that: A U-shaped iron ring is arranged around the generator outlet hole, and the contact groove is in a shape matching with the U-shaped iron ring.

8. The generator outlet cable anti-wear device according to claim 1, characterized in that: The modules include a bottom module, a top module, and one or more intermediate modules located between the top module and the bottom module.

9. The generator outlet cable anti-wear device according to claim 1 or 8, characterized in that: The front and rear fixing mechanism comprises front and rear fixing bolts extending in the front and rear directions, the front and rear fixing bolts pass through the front and rear corresponding modules, and a nut matching with the front and rear fixing bolts is embedded in one of the modules.

10. The generator outlet cable anti-wear device according to claim 1 or 8, characterized in that: The upper and lower fixing mechanism includes upper and lower fixing bolts extending in the upper and lower directions, the upper and lower fixing bolts pass through the upper and lower corresponding modules, and nuts matching the upper and lower fixing bolts are embedded in the top or bottom module.