Sand filter layer replacing mechanism
Through the combination of worm gear and gear driven by the servo motor, the thread sleeve and spiral twisting dragon are driven, and the filter material is automated and loose, which solves the problem of high labor intensity for changing sand in the existing technology and improves the efficiency of the filter.
Patent Information
- Application Number
- CN202422236549.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-12
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-12
AI Technical Summary
The existing shallow sand filters cannot effectively flow out during backwashing, and the tank body needs to be turned upside down when replacing the filter sand, which is highly labor-intensive.
The worm and worm gear and gear combination driven by servo motor drives the thread sleeve and spiral twisting dragon to achieve loosening and discharge of filter material, combined with the insertion of conical tube and buffering of the material bearing box, realize the automatic replacement of filter material.
The labor intensity of filter sand replacement is reduced, the automatic discharge and looseness of filter materials is achieved, and the efficiency of filter usage is improved.
Smart Images

Figure CN223042221U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a sand filter layer replacement mechanism, in particular to a sand filter layer replacement mechanism with a discharging component. Background Technique
[0002] The shallow sand filter, also known as a side filter, is mainly used for filtering circulating water, feed water, and wastewater in the industrial field. The medium filtration system of HGBMF uses deep media and can effectively remove particulate matter and reduce turbidity. If specific filter media, such as activated carbon, zeolite, etc., are installed, corresponding organic matters, ions, etc. can also be adsorbed and removed. The fluidization device (bottom drainage device) in the system can fluidize the filter media, remove the pollutants intercepted on the media, and discharge them to obtain thorough cleaning.
[0003] Although the existing shallow sand filters have automatic normal washing and backwashing functions, during backwashing, the water flow impact generated by backwashing cannot effectively drive the circulation of impurities inside the filter sand. Under the layer-by-layer accumulation of impurities in the filter sand, they cannot flow out completely with the backwashing water. Moreover, when using the filter sand for filtration work, when the filter sand needs to be replaced, the tank body often needs to be inverted to pour out the filter sand for replacement, resulting in a relatively high labor intensity. Content of the Utility Model
[0004] To solve the problems raised in the above background technique. The utility model provides a sand filter layer replacement mechanism.
[0005] To achieve the above object, the utility model provides the following technical solution: A sand filter layer replacement mechanism, including a shallow sand filter body, one end of a connecting pipe is connected to the lower surface of the shallow sand filter body, a threaded sleeve is installed in a bearing on the upper surface of the shallow sand filter body, a threaded cylinder is threadedly connected to the inner wall of the threaded sleeve, a lifting component is arranged on the outer surface of the threaded sleeve, one end of a discharging pipe is connected to the right side surface of the threaded cylinder, a discharging component is arranged inside the threaded cylinder, a power box is installed on the outer surface of the threaded cylinder, a connecting sleeve is rotatably connected to the outer surface of the threaded cylinder, and a loosening component is arranged on the outer surface of the connecting sleeve.
[0006] Preferably, the lifting component includes a gear a installed on the outer surface of the threaded sleeve, the outer surface of the gear a meshes with the outer surface of a gear b, the upper surface of the gear b is fixedly connected to the output shaft of a servo motor a, and the servo motor a is installed on the upper surface of the shallow sand filter body.
[0007] Preferably, a connecting plate is fixedly connected to the left side surface of the threaded cylinder, a sliding hole is opened on the upper surface of the connecting plate, a sliding rod is slidably connected to the inner wall of the sliding hole, and the bottom end of the sliding rod is fixedly connected to the upper surface of the shallow sand filter body.
[0008] Preferably, the discharging assembly includes a spiral auger slidably connected to the inner wall of the threaded barrel. The top end of the spiral auger is fixedly connected to the output shaft of the servo motor b, and the servo motor b is installed on the upper surface of the spiral auger.
[0009] Preferably, a material receiving box is fixedly connected to the right side of the shallow sand filter body.
[0010] Preferably, a tapered pipe is installed on the lower surface of the threaded barrel.
[0011] Preferably, the loosening assembly includes a worm gear installed on the outer surface of the connecting sleeve. The outer surface of the worm gear meshes with the outer surface of the worm. The right side of the worm is fixedly connected to the output shaft of the servo motor c, and the servo motor c is installed on the right side of the inner wall of the power box. Stirring blades are installed on the outer surface of the connecting sleeve.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] In the present utility model, the servo motor c drives the worm and the worm gear to rotate. The rotation of the worm gear drives the connecting sleeve and the stirring blades to rotate, stirring the filter material to make it loose, facilitating the insertion of the tapered pipe into the filter material. The servo motor b drives the spiral auger to rotate, and the rotation of the spiral auger drives the filter material to move upward, discharging the filter material into the material receiving box through the discharge pipe. The servo motor a drives the gear b and the gear a to rotate. The rotation of the gear a drives the threaded sleeve to rotate, and the rotation of the threaded sleeve drives the threaded barrel to move downward, gradually discharging the filter material, solving the problem that the existing device needs to invert the tank body to pour out the filter sand for replacement, with a relatively high labor intensity. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings are used to provide a further understanding of the present utility model, and constitute a part of the specification. Together with the embodiments of the present utility model, they are used to explain the present utility model, and do not constitute a limitation to the present utility model. In the drawings:
[0015] Figure 1 is a schematic structural diagram of the present utility model;
[0016] Figure 2 is a schematic cross-sectional structural diagram of the front view of the present utility model;
[0017] Figure 3 is a schematic internal structural diagram of the power box of the present utility model;
[0018] In the figure: 1. Shallow sand filter body; 2. Connecting pipe; 3. Threaded sleeve;
[0019] Lifting assembly: 41. Gear a; 42. Gear b; 43. Servo motor a; 5. Threaded barrel;
[0020] Discharging assembly: 61. Servo motor b; 62. Screw auger
[0021] 7. Connecting plate; 8. Slide hole; 9. Slide bar; 10. Discharge pipe; 11. Material receiving box; 12. Power box
[0022] Loosening assembly: 131. Servo motor c; 132. Worm; 133. Worm gear; 134. Stirring blade
[0023] 14. Tapered pipe; 15. Connecting sleeve Specific embodiments
[0024] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0025] Embodiment
[0026] Please refer to Figures 1-3 , the present invention provides the following technical solutions: A sand filter layer replacement mechanism includes a shallow sand filter body 1. One end of a connecting pipe 2 is connected to the lower surface of the shallow sand filter body 1. A threaded sleeve 3 is installed in a bearing on the upper surface of the shallow sand filter body 1. A threaded cylinder 5 is threadedly connected to the inner wall of the threaded sleeve 3. A lifting assembly is arranged on the outer surface of the threaded sleeve 3. One end of a discharge pipe 10 is connected to the right side surface of the threaded cylinder 5. A discharging assembly is arranged inside the threaded cylinder 5. A power box 12 is installed on the outer surface of the threaded cylinder 5. A connecting sleeve 15 is rotatably connected to the outer surface of the threaded cylinder 5. A loosening assembly is arranged on the outer surface of the connecting sleeve 15.
[0027] Specifically, by setting that the lifting assembly includes a gear a 41 installed on the outer surface of the threaded sleeve 3. The outer surface of the gear a 41 meshes with the outer surface of a gear b 42. The upper surface of the gear b 42 is fixedly connected to the output shaft of a servo motor a 43. The servo motor a 43 is installed on the upper surface of the shallow sand filter body 1:
[0028] The servo motor a 43 drives the gear b 42 and the gear a 41 to rotate. The rotation of the gear a 41 drives the threaded sleeve 3 to rotate. The rotation of the threaded sleeve 3 drives the threaded cylinder 5 to move downward, facilitating the discharging of the filter material.
[0029] Specifically, a connecting plate 7 is fixedly connected to the left side surface of the threaded cylinder 5. A sliding hole 8 is formed in the upper surface of the connecting plate 7. A sliding rod 9 is slidably connected to the inner wall of the sliding hole 8. The bottom end of the sliding rod 9 is fixedly connected to the upper surface of the shallow sand filter body 1:
[0030] When the threaded cylinder 5 moves downward, it drives the connecting plate 7 and the sliding hole 8 to be slidably connected to the outer surface of the sliding rod 9. The threaded cylinder 5 is limited by the sliding rod 9 and the sliding hole 8.
[0031] Specifically, the discharge assembly is provided with a spiral auger 62 slidably connected to the inner wall of the threaded cylinder 5. The top end of the spiral auger 62 is fixedly connected to the output shaft of the servo motor b61. The servo motor b61 is installed on the upper surface of the spiral auger 62:
[0032] The servo motor b61 drives the spiral auger 62 to rotate. The spiral auger 62 rotates to drive the filter material to move upward, and the filter material is discharged into the material receiving box 11 through the discharge pipe 10.
[0033] Specifically, a material receiving box 11 is fixedly connected to the right side surface of the shallow sand filter body 1:
[0034] The material receiving box 11 buffers the weight of the falling filter material.
[0035] Specifically, a tapered pipe 14 is installed on the lower surface of the threaded cylinder 5;
[0036] By inserting the tapered pipe 14 into the filter material, it is convenient for the threaded cylinder 5 to enter the filter material.
[0037] Specifically, the loosening assembly includes a worm gear 133 installed on the outer surface of the connecting sleeve 15. The outer surface of the worm gear 133 meshes with the outer surface of a worm 132. The right side surface of the worm 132 is fixedly connected to the output shaft of the servo motor c131. The servo motor c131 is installed on the right side surface of the inner wall of the power box 12. A stirring blade 134 is installed on the outer surface of the connecting sleeve 15;
[0038] The servo motor c131 drives the worm 132 and the worm gear 133 to rotate. The rotation of the worm gear 133 drives the connecting sleeve 15 and the stirring blade 134 to rotate, stirring the filter material to loosen the filter material, which is convenient for the tapered pipe 14 to be inserted into the filter material.
[0039] The working principle and usage process of the present utility model:
[0040] When the present utility model is in use:
[0041] The servo motor c131 drives the worm 132 and the worm gear 133 to rotate. The rotation of the worm gear 133 drives the connecting sleeve 15 and the stirring blade 134 to rotate, stirring the filter material to make it loose, facilitating the insertion of the tapered pipe 14 into the filter material. The servo motor b61 drives the spiral auger 62 to rotate. The rotation of the spiral auger 62 drives the filter material to move upward, and the filter material is discharged into the material receiving box 11 through the discharge pipe 10. The material receiving box 11 buffers the weight of the falling filter material. The servo motor a43 drives the gear b42 and the gear a41 to rotate. The rotation of the gear a41 drives the threaded sleeve 3 to rotate. The rotation of the threaded sleeve 3 drives the threaded cylinder 5 to move downward, gradually discharging the filter material.
[0042] The circuits, electronic components and modules involved are all prior arts, which can be fully realized by those skilled in the art without further elaboration. The content protected by the present utility model does not involve the improvement of software and methods either.
[0043] Finally, it should be noted that the above are only the preferred embodiments of the present utility model and are not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present utility model shall be included within the protection scope of the present utility model.
Claims
1. A sand filter layer replacement mechanism, comprising a shallow sand filter body (1), characterized in that: The lower surface of the shallow sand filter body (1) is connected to one end of the connecting pipe (2); a threaded sleeve (3) is installed in the bearing on the upper surface of the shallow sand filter body (1); the inner wall of the threaded sleeve (3) is threadedly connected to a threaded barrel (5); a lifting assembly is arranged on the outer surface of the threaded sleeve (3); the right side surface of the threaded barrel (5) is connected to one end of a discharge pipe (10); a discharge assembly is arranged inside the threaded barrel (5); a power box (12) is installed on the outer surface of the threaded barrel (5); a connecting sleeve (15) is rotatably connected to the outer surface of the threaded barrel (5); and a loose assembly is arranged on the outer surface of the connecting sleeve (15).
2. A sand filter layer replacement mechanism according to claim 1, characterized in that: The lifting assembly comprises a gear a (41) mounted on the outer surface of a threaded sleeve (3), the outer surface of the gear a (41) meshing with the outer surface of a gear b (42), the upper surface of the gear b (42) being fixedly connected to the output shaft of a servo motor a (43), and the servo motor a (43) being mounted on the upper surface of a shallow sand filter body (1).
3. A sand filter layer replacement mechanism according to claim 1, characterized in that: A connecting plate (7) is fixedly connected to the left side of the threaded cylinder (5), a sliding hole (8) is opened on the upper surface of the connecting plate (7), a sliding rod (9) is slidably connected to the inner wall of the sliding hole (8), and the bottom end of the sliding rod (9) is fixedly connected to the upper surface of the shallow sand filter body (1).
4. The sand filter layer replacement mechanism according to claim 1, characterized in that: The discharge assembly comprises a spiral auger (62) slidably connected to the inner wall of the threaded barrel (5), the top end of the spiral auger (62) is fixedly connected to the output shaft of a servo motor b (61), and the servo motor b (61) is mounted on the upper surface of the spiral auger (62).
5. The sand filter layer replacement mechanism according to claim 1, characterized in that: A material receiving box (11) is fixedly connected to the right side surface of the shallow sand filter body (1).
6. A sand filter layer replacement mechanism according to claim 1, characterized in that: A tapered tube (14) is installed on the lower surface of the threaded cylinder (5).
7. The sand filter layer replacement mechanism according to claim 1, characterized in that: The loose assembly comprises a worm wheel (133) mounted on the outer surface of the connecting sleeve (15), the outer surface of the worm wheel (133) meshing with the outer surface of the worm (132), the right side surface of the worm (132) being fixedly connected to the output shaft of the servo motor c (131), the servo motor c (131) being mounted on the right side surface of the inner wall of the power box (12), and a stirring blade (134) being mounted on the outer surface of the connecting sleeve (15).