Fluidized bed granulator
By adding filter bags and vibration devices above the granulation chamber of the boiling granulator, the problems of dust pollution, pipeline blockage and material waste during powder discharge are solved, and efficient recycling of powder and environmental protection are achieved.
Patent Information
- Application Number
- CN202422048943.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-22
AI Technical Summary
The existing boiling granulators have problems such as dust pollution, pipeline blockage and material waste during the powder discharge process.
Add a filter bag above the granulation chamber to filter the exhausted gas, and the filtered powder is re-recycled into the granulation chamber through a vibration device to prevent the powder from remaining in the pipe.
It effectively avoids powder residue, inconvenience in cleaning and waste of materials, while reducing environmental pollution.
Smart Images

Figure CN223042660U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to a fluidized granulator, which belongs to the technical field of food and drug manufacturing, and particularly relates to a fluidized granulator for manufacturing food and drug granules. Background Art
[0002] Fluidized granulators are mainly used for pharmaceutical granulation and coating. Powdery materials are put into a closed container of a hopper. Due to the action of hot air flow, the powder is suspended and circulated in a fluidized state to achieve uniform mixing. At the same time, atomized binder is sprayed to wet the powder in the container, causing the powder to coagulate into loose small particles. During granulation, due to the efficient drying of the hot air flow, water continuously evaporates and the powder continuously solidifies, forming ideal and uniform multi-porous spherical particles.
[0003] The existing fluidized granulator, such as the Chinese patent with the publication number CN216756338U, uses an induced draft fan to generate negative pressure in the granulation chamber, introduce hot air into the granulation chamber, and granulate the powder therein. At the same time, a circuitous air flow channel formed by multiple first plates and second plates is arranged in the exhaust duct, and the air carrying powder particles is discharged along the circuitous channel. However, the following problems occur during the discharge process: 1. A large amount of dust is carried in the gas discharged into the air, causing environmental pollution; 2. During the process of removing dust, some powder particles remain in the first or second plate body, causing problems such as channel blockage and inconvenient cleaning; 3. A large amount of powder particles cannot be recovered, resulting in serious waste of materials.
[0004] In view of the problems existing in the above-mentioned prior art, it is very necessary to research and design a new type of fluidized granulator to overcome the problems existing in the prior art. Summary of the Invention
[0005] In view of the technical problems of powder residue in the equipment, inconvenient cleaning, material waste, and environmental pollution proposed in the above-mentioned prior art, a fluidized granulator is provided. The utility model mainly filters the discharged gas by adding filter bags above the granulation chamber, and reclaims the filtered powder and guides it back to the granulation chamber for reuse, preventing the powder from remaining in the pipeline at the same time, thereby avoiding inconvenient pipeline cleaning and material waste, and also avoiding problems such as environmental pollution caused by the powder being discharged into the air.
[0006] The technical means adopted by the utility model are as follows:
[0007] A fluidized granulator includes: a bracket, a granulation structure, a mobile feeding structure, a air supply structure, a filtering structure, and an exhaust structure;
[0008] Furthermore, the granulation structure is arranged in the upper middle part of the bracket;
[0009] Further, the movable feeding structure is a movable structure that moves in and out at the lower part of the bracket and is hermetically connected to the bottom of the granulation structure when it moves into the lower part of the bracket;
[0010] Further, the movable feeding structure is connected to the air supply structure;
[0011] Further, a filtering structure is provided at the top of the granulation structure;
[0012] Further, the exhaust structure is connected to the filtering structure.
[0013] Further, the granulation structure includes: an upper cylinder, a middle cylinder, and a granulation chamber;
[0014] Further, the granulation chamber is a vertically penetrating cylindrical structure and is fixedly installed in the middle of the bracket;
[0015] Further, the middle cylinder is a vertically penetrating cylindrical structure and is fixedly installed on the bracket, and its lower end is fixedly connected to the top end of the granulation chamber;
[0016] Further, the upper cylinder is a cylindrical structure with a closed top end and an open bottom end, and is fixedly installed at the upper part of the bracket, and its lower end is fixedly connected to the top end of the middle cylinder;
[0017] Further, an air outlet is provided on the upper cylindrical wall of the upper cylinder for connection to the exhaust structure.
[0018] Further, the movable feeding structure includes: a trolley, a hot air cylinder, and a lifting cylinder;
[0019] Further, the hot air cylinder is fixedly installed on the trolley;
[0020] Further, the bottom end of the lifting cylinder is connected to the through hole at the top end of the hot air cylinder;
[0021] Further, the through hole on one side of the hot air cylinder is connected to the air supply structure;
[0022] Further, the top end of the lifting cylinder is connected to the granulation chamber.
[0023] Further, the lifting cylinder is a telescopic cylindrical structure and is hermetically connected to the bottom end of the granulation chamber above it after extension.
[0024] Further, the main body of the air supply structure is a blower;
[0025] Further, the blower is connected to the through hole on one side of the hot air cylinder.
[0026] Further, an electric heating box is provided between the blower and the hot air cylinder.
[0027] Further, an air filter is provided between the blower and the electric heating box.
[0028] Further, the filtering structure is a filter bag support equipped with filter bags;
[0029] Further, the filter bags are assembled on the top end of the upper cylinder through the filter bag support, and are located below the connection between the regulating air damper and the upper cylinder;
[0030] Further, the filter bag support can be moved up and down to adjust its position;
[0031] Further, a vibration device is arranged on the filter bag support to vibrate the filter bag support at intervals, so that the powder materials fall into the granulation chamber below the filter bags.
[0032] Further, the exhaust structure includes: an induced draft fan, a regulating air damper, and an exhaust pipe;
[0033] Further, one end of the regulating air damper is communicated with the top of the upper cylinder, and the other end is communicated with one end of the exhaust pipe;
[0034] Further, the other end of the exhaust pipe is connected to the induced draft fan.
[0035] Further, a muffler is arranged between the induced draft fan and the exhaust pipe.
[0036] Compared with the prior art, the utility model has the following advantages:
[0037] 1. For the fluidized bed granulator provided by the utility model, by arranging a blower at the front end of the equipment and an induced draft fan at the rear end, the gas circulation process is increased, the process of drying and granulating the materials in the granulation chamber is shortened, and the working efficiency is improved;
[0038] 2. For the fluidized bed granulator provided by the utility model, by adding filter bags in the exhaust pipeline, the powder particles are collected, avoiding the powder particles remaining in the pipeline and forming blockages;
[0039] 3. For the fluidized bed granulator provided by the utility model, by adding filter bags in the exhaust pipeline, the powder particles are collected, avoiding the problem of inconvenient cleaning caused by the powder particles remaining in the pipeline;
[0040] 4. For the fluidized bed granulator provided by the utility model, by adding filter bags in the exhaust pipeline, the powder particles are collected, avoiding the powder particles being discharged and causing environmental pollution;
[0041] 5. For the fluidized bed granulator provided by the utility model, by arranging a vibration device on the filter bags to vibrate the filter bags at intervals, it is convenient for the powder particles to fall into the granulation chamber below the filter bags for re-granulation of the powder particles, avoiding material waste.
[0042] In summary, the technical solution of the utility model solves the problems of powder residue in the prior art, inconvenient cleaning in the equipment, material waste, and environmental pollution. Description of the Drawings
[0043] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings required for the description of the embodiments or the prior art. Obviously, the drawings in the following description are some embodiments of the present invention. For those of ordinary skill in the art, without creative efforts, other drawings can also be obtained based on these drawings.
[0044] Figure 1 It is a schematic structural diagram of the present invention.
[0045] In the figure: 1, support; 2, upper cylinder body; 3, middle cylinder body; 4, granulation chamber; 5, trolley; 6, hot air cylinder; 7, lifting cylinder; 8, electric heating box; 9, air filter; 10, induced draft fan; 11, regulating air damper; 12, exhaust duct; 13, muffler is provided; 14, filter bag support; 15, blower. Specific embodiments
[0046] It should be noted that, without conflict, the embodiments in the present invention and the features in the embodiments can be combined with each other. The following will refer to the drawings and combine with the embodiments to detail the present invention.
[0047] To make the objectives, technical solutions and advantages of the embodiments of the present invention clearer, the following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the drawings in the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, rather than all embodiments. The following description of at least one exemplary embodiment is actually only illustrative and in no way limits the present invention and its application or use. Based on the embodiments in the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts belong to the scope of protection of the present invention.
[0048] It should be noted that the terms used here are only for describing specific embodiments and are not intended to limit the exemplary embodiments according to the present invention. As used here, unless the context clearly indicates otherwise, the singular form is also intended to include the plural form. In addition, it should be understood that when the terms "include" and / or "comprise" are used in this specification, they indicate the presence of features, steps, operations, devices, components and / or their combinations.
[0049] Unless otherwise specifically stated, the relative arrangements, numerical expressions, and numerical values of the components and steps set forth in these embodiments do not limit the scope of the present utility model. At the same time, it should be clear that, for the sake of convenience of description, the dimensions of the various parts shown in the drawings are not drawn in actual proportional relationships. Technologies, methods, and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such technologies, methods, and devices should be regarded as part of the authorized specification. In all the examples shown and discussed here, any specific value should be construed as merely exemplary and not as a limitation. Therefore, other examples of the exemplary embodiments may have different values. It should be noted that like reference numerals and letters denote like items in the following drawings, and thus, once an item is defined in one drawing, it does not need to be further discussed in subsequent drawings.
[0050] In the description of the present utility model, it should be understood that the orientation or positional relationships indicated by orientation terms such as "front, rear, upper, lower, left, right", "lateral, vertical, perpendicular, horizontal", and "top, bottom" are generally based on the orientation or positional relationships shown in the drawings, and are only for the convenience of describing the present utility model and simplifying the description. Without contrary description, these orientation terms do not indicate and imply that the device or element referred to must have a specific orientation or be constructed and operated in a specific orientation, and thus should not be construed as limiting the protection scope of the present utility model: the orientation terms "inside, outside" refer to the inside and outside relative to the contour of each component itself.
[0051] For the convenience of description, spatial relative terms such as "above...", "over...", "on the upper surface of...", "above" can be used here to describe the spatial positional relationship of a device or feature shown in the figure with other devices or features. It should be understood that the spatial relative terms are intended to include different orientations in use or operation in addition to the orientation described in the figure for the device. For example, if the device in the figure is inverted, the device described as "above other devices or structures" or "over other devices or structures" will then be positioned "below other devices or structures" or "under other devices or structures". Thus, the exemplary term "above..." can include both the orientations of "above..." and "below...". The device can also be positioned in other different ways (rotated 90 degrees or in other orientations), and corresponding interpretations should be made for the spatial relative descriptions used here.
[0052] In addition, it should be noted that the use of words such as "first", "second" to limit components is only for the convenience of distinguishing the corresponding components. Without additional statement, the above words have no special meaning, and thus should not be construed as limiting the protection scope of the present utility model.
[0053] As shown in the figure, the utility model provides a fluidized bed granulator, which comprises: a bracket 1, a granulation structure, a mobile feeding structure, a air supply structure, a filtering structure and an exhaust structure; the granulation structure is arranged in the upper middle part of the bracket 1; the mobile feeding structure is a movable structure, which moves out / into at the lower part of the bracket 1 and is hermetically connected to the bottom of the granulation structure when moving into the lower part of the bracket 1; the mobile feeding structure is connected to the air supply structure; a filtering structure is arranged at the top of the granulation structure; the exhaust structure is connected to the filtering structure.
[0054] The granulation structure comprises: an upper cylinder 2, a middle cylinder 3 and a granulation chamber 4; the granulation chamber 4 is a cylindrical structure that is vertically through, and is fixedly installed in the middle of the bracket 1; the middle cylinder 3 is a cylindrical structure that is vertically through, and is fixedly installed on the bracket 1, and its lower end is fixedly connected to the top end of the granulation chamber 4; the upper cylinder 2 is a cylindrical structure with a closed top end and an open bottom end, and is fixedly installed at the upper part of the bracket 1, and its lower end is fixedly connected to the top end of the middle cylinder 3; an air outlet is provided on the upper cylinder wall of the upper cylinder 2 for connecting with the exhaust structure.
[0055] The mobile feeding structure comprises: a trolley 5, a hot air cylinder 6 and a lifting cylinder 7; the hot air cylinder 6 is fixedly installed on the trolley 5; the bottom end of the lifting cylinder 7 is connected to the through hole at the top end of the hot air cylinder 6; the through hole on one side of the hot air cylinder 6 is connected to the air supply structure; the top end of the lifting cylinder 7 is connected to the granulation chamber 4.
[0056] The lifting cylinder 7 is a telescopic cylindrical structure, and after extension, it is hermetically connected to the bottom end of the granulation chamber 4 above it.
[0057] The main body of the air supply structure is a blower 15; the blower 15 is connected to the through hole on one side of the hot air cylinder 6.
[0058] An electric heating box 8 is arranged between the blower 15 and the hot air cylinder 6.
[0059] An air filter 9 is arranged between the blower 15 and the electric heating box 8.
[0060] The filtering structure is a filter bag support 14 equipped with filter bags; the filter bags are assembled on the top end of the upper cylinder 2 through the filter bag support 14, and are located below the connection part of the regulating damper 11 and the upper cylinder 2; the filter bag support 14 can be moved up and down to adjust the position; a vibration device is arranged on the filter bag support 14 to vibrate the filter bag support 14 at intervals, so that the powder falls into the granulation chamber 4 below the filter bag 14.
[0061] The exhaust structure comprises: an induced draft fan 10, a regulating damper 11 and an exhaust pipe 12; one end of the regulating damper 11 is communicated with the top of the upper cylinder 2, and the other end is communicated with one end of the exhaust pipe 12; the other end of the exhaust pipe 12 is connected to the induced draft fan 10.
[0062] A muffler 13 is arranged between the induced draft fan 10 and the exhaust pipe 12.
[0063] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that they can still modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements on some or all of the technical features; and these modifications or replacements do not cause the essence of the corresponding technical solutions to deviate from the scope of the technical solutions of the embodiments of the present invention.
Claims
1. A boiling granulator, characterized in that: The boiling granulator comprises: a support (1), a granulation structure, a mobile feeding structure, an air supply structure, a filtering structure and an exhaust structure; The granulation structure is arranged at the upper middle part of the support (1); The movable feeding structure is a movable structure, which moves out / in at the bottom of the bracket (1), and is sealed and connected to the bottom of the granulation structure when it moves into the bottom of the bracket (1); The mobile feeding structure is connected to the air supply structure; A filtering structure is provided on the top of the granulation structure; The exhaust structure is connected to the filtering structure.
2. The boiling granulator according to claim 1, characterized in that: The granulation structure comprises: an upper cylinder (2), a middle cylinder (3) and a granulation chamber (4); The granulation chamber (4) is a cylindrical structure that is connected from top to bottom and is fixedly mounted in the middle of the bracket (1); The middle cylinder (3) is a cylindrical structure that penetrates from top to bottom and is fixedly mounted on the bracket (1), with its lower end fixedly connected to the top of the granulation chamber (4); The upper cylinder (2) is a cylindrical structure with a closed top and an open bottom, and is fixedly mounted on the upper part of the bracket (1), and its lower end is fixedly connected to the top of the middle cylinder (3); A filtering structure is installed at the air outlet at the upper end of the upper cylinder (2).
3. The boiling granulator according to claim 1, characterized in that: The mobile loading structure comprises: a trolley (5), a hot air cylinder (6) and a lifting cylinder (7); The hot air cylinder (6) is fixedly mounted on the trolley (5); The bottom end of the lifting cylinder (7) is connected to the through hole at the top end of the hot air cylinder (6); The through hole on one side of the hot air cylinder (6) is connected to the air supply structure; The top end of the lifting cylinder (7) is connected to the granulation chamber (4).
4. The boiling granulator according to claim 3, characterized in that: The lifting cylinder (7) is a retractable cylindrical structure, which is sealed and connected to the bottom end of the granulation chamber (4) above it after being extended.
5. The boiling granulator according to claim 1, characterized in that: The main body of the air supply structure is a blower (15); The blower (15) is connected to a through hole on one side of the hot air cylinder (6).
6. The boiling granulator according to claim 5, characterized in that: An electric heating box (8) is provided between the blower (15) and the hot air cylinder (6).
7. The boiling granulator according to claim 6, characterized in that: An air filter (9) is provided between the blower (15) and the electric heating box (8).
8. The boiling granulator according to claim 1, characterized in that: The filtering structure is a filter bag support (14) equipped with a filter bag; The filter bag is assembled on the top of the upper cylinder (2) via a filter bag bracket (14), and is located below the connection between the regulating damper (11) and the upper cylinder (2); The filter bag support (14) can be moved up and down to adjust the position; The filter bag support (14) is provided with a vibration device, which vibrates the filter bag support (14) at intervals, so that the powder falls into the granulation chamber (4) below the filter bag support (14).
9. The boiling granulator according to claim 1, characterized in that: The exhaust structure comprises: an induced draft fan (10), an adjustable damper (11) and an exhaust pipe (12); One end of the regulating damper (11) is connected to the top of the upper cylinder (2), and the other end is connected to one end of the exhaust pipe (12); The other end of the exhaust pipe (12) is connected to the induced draft fan (10).
10. The boiling granulator according to claim 9, characterized in that: A muffler (13) is provided between the induced draft fan (10) and the exhaust duct (12).
Citation Information
Patent Citations
Fluidized bed granulator
CN216756338U