Organic water-soluble fertilizer purification reaction kettle convenient to clean
By designing a stirring mechanism and cleaning mechanism in the organic water-soluble fertilizer purification reactor, the problem of residual impurities on the inner wall of the existing reactor is solved, and a more efficient purification reaction of the organic water-soluble fertilizer is achieved.
Patent Information
- Application Number
- CN202422257003.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-14
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-14
AI Technical Summary
After long-term use of the existing purification reactor, impurities are easily left on the inner wall, resulting in poor purification reactions on organic water-soluble fertilizers.
An organic water-soluble fertilizer purification reactor including a stirring mechanism and a cleaning mechanism is designed. The stirring mechanism achieves full mixing of organic water-soluble fertilizer and catalytic through a servo motor, a drive shaft and a stirring rod, while the cleaning mechanism achieves comprehensive cleaning of the inner wall of the reactor through an electric telescopic rod and a cleaning blade.
Through this design, the inner wall of the reaction kettle can be cleaned more comprehensively, impurity residues can be reduced, and the purification reaction effect of organic water-soluble fertilizer can be improved.
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Figure CN223042730U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of reaction kettles, in particular to an organic water-soluble fertilizer purification reaction kettle which is convenient to clean. Background Technique
[0002] A reaction kettle is a container with physical or chemical reactions. Through the structural design and parameter configuration of the container, functions such as heating, evaporation, cooling, and mixing at low and high speeds required by the process are realized. An organic water-soluble fertilizer reaction kettle is an important mechanical equipment for producing and manufacturing organic water-soluble fertilizers. Organic water-soluble fertilizers are produced using pure natural fine food-grade raw materials and are a kind of refined powdery fully water-soluble high-content organic fertilizers.
[0003] After the existing purification reaction kettle purifies the organic water-soluble fertilizer, the purified organic water-soluble fertilizer is discharged through the discharge pipe at the bottom end of the reaction kettle. After the purification reaction kettle is used for a long time, impurities will remain on its inner wall. Since the purification reaction kettle is a sealed structure, the general cleaning method is to clean its inner wall with a high-pressure water gun. However, this cleaning method cannot clean the inner wall of the purification reaction kettle more comprehensively, resulting in impurities still remaining on its inner wall, thus affecting the purification reaction of the organic water-soluble fertilizer by the purification reaction kettle.
[0004] Therefore, it is very necessary for us to propose an organic water-soluble fertilizer purification reaction kettle which is convenient to clean to solve the above problems. Content of the Utility Model
[0005] The purpose of the utility model is to provide an organic water-soluble fertilizer purification reaction kettle which is convenient to clean. Through the mutual cooperation of the internal parts of the cleaning mechanism, a more comprehensive cleaning operation of the inner wall of the reaction kettle body can be completed, reducing the residue of impurities on the inner wall of the reaction kettle body, so as to solve the problem that in the prior art, this cleaning method cannot clean the inner wall of the purification reaction kettle more comprehensively, resulting in impurities still remaining on its inner wall, thus affecting the purification reaction of the organic water-soluble fertilizer by the purification reaction kettle.
[0006] To achieve the above purpose, the utility model provides the following technical solution: An organic water-soluble fertilizer purification reaction kettle which is convenient to clean, comprising a reaction kettle body. On both sides of the top end of the reaction kettle body, a feed inlet is installed and fixed, and it penetrates into the interior of the reaction kettle body. The bottom end of the reaction kettle body is connected and fixed with a discharge pipe. The top end of the reaction kettle body is connected and fixed with a stirring mechanism, and it is located between the feed inlets and penetrates into the interior of the reaction kettle body. The outer wall of the stirring mechanism is rotationally connected with a cleaning mechanism, which is in contact with the inner wall of the reaction kettle body.
[0007] Preferably, the stirring mechanism includes a protective housing which is fixedly installed at the top of the main body of the reaction kettle and located between the feeding ports. A servo motor is fixedly installed inside the protective housing. The bottom end of the servo motor is rotationally connected to a transmission shaft. A speed reducer is sleeved on the outer wall of the transmission shaft and is fixedly installed at the top of the main body of the reaction kettle. The bottom end of the speed reducer is rotationally connected to a transmission rod which penetrates into the main body of the reaction kettle. A plurality of stirring rods are fixedly connected to the outer wall of the transmission rod and are located inside the main body of the reaction kettle.
[0008] Preferably, the cleaning mechanism includes cleaning blades which are slidably connected to the top and bottom ends of the outer wall of the stirring rod. A support shaft is arranged on the side of the cleaning blade away from the transmission rod and is rotationally connected to the inside of the stirring rod. An electric telescopic rod is arranged inside the stirring rod. An auxiliary shaft is rotationally connected to the side of the electric telescopic rod close to the cleaning blade. The cleaning blade penetrates to the bottom end inside the stirring rod and is rotationally connected to a connecting shaft. A support rod is connected between the auxiliary shaft and the connecting shaft and is rotationally connected to the auxiliary shaft and the connecting shaft.
[0009] Preferably, installation grooves matching the speed reducer and the servo motor are formed inside the protective housing, a discharge port matching the discharge pipe is formed inside the main body of the reaction kettle, and a stirring groove matching the stirring rod is formed inside the main body of the reaction kettle.
[0010] Preferably, the support shaft is rotationally connected to the stirring rod through a bearing. The cleaning blade is in a conical shape. A storage groove matching the cleaning blade is formed inside the stirring rod.
[0011] Preferably, a telescopic groove matching the electric telescopic rod is formed inside the stirring rod. The support rod is rotationally connected to the auxiliary shaft and the connecting shaft through balls. A support groove matching the support rod is formed inside the stirring rod.
[0012] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0013] 1. Flow the organic water-soluble fertilizer and the catalyst into the main body of the reaction kettle through the feeding port. Start the servo motor. The servo motor rotates to drive the transmission shaft to rotate. After the rotation of the transmission shaft is converted by the internal parts of the speed reducer, the transmission rod is driven to rotate. And the protective housing protects the servo motor during operation. The transmission rod rotates to drive the stirring rod to rotate. The stirring rod rotates to drive the cleaning blades on the outer wall to rotate, so that the stirring rod makes the organic water-soluble fertilizer and the catalyst inside the main body of the reaction kettle fully mixed evenly through the cleaning blades, and the catalytic reaction of the organic water-soluble fertilizer and the catalyst inside the main body of the reaction kettle can be improved.
[0014] 2. By starting the electric telescopic rod, the electric telescopic rod extends from inside the stirring rod, causing the electric telescopic rod to drive the support rod to slide inside the stirring rod through the auxiliary shaft, enabling the support rod to rotate through the connecting shaft and pushing the cleaning blade at the top of the connecting shaft to slide. The cleaning blade rotates through the support shaft and slides out from the inner wall of the stirring rod, causing the cleaning blade to rotate out from the inner wall of the stirring rod and contact the inner wall of the reactor body. At the same time, the transmission rod rotates to drive the stirring rod to rotate, causing the stirring rod to drive the cleaning blade to rotate, and the cleaning blade rotates to clean the impurities on the inner wall of the reactor body. With the cooperation of the high-pressure water gun, the cleaning operation of the impurities on the inner wall of the reactor body can be completed, and the cleaning effect can be improved. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0016] Figure 1 It is a schematic diagram of the overall structure of the present utility model;
[0017] Figure 2 It is a schematic cross-sectional structure diagram of the reactor body of the present utility model;
[0018] Figure 3 It is a schematic cross-sectional structure diagram of the stirring rod of the present utility model;
[0019] Figure 4 For the present utility model Figure 3 The enlarged structure diagram at position A.
[0020] Description of the reference numerals:
[0021] 1. Reactor body; 101. Feed inlet; 102. Discharge pipe; 2. Stirring mechanism; 201. Protective shell; 202. Servo motor; 203. Transmission shaft; 204. Reducer; 205. Transmission rod; 206. Stirring rod; 3. Cleaning mechanism; 301. Cleaning blade; 302. Support shaft; 303. Electric telescopic rod; 304. Auxiliary shaft; 305. Connecting shaft; 306. Support rod. DETAILED DESCRIPTION OF THE EMBODIMENTS
[0022] In order to enable those skilled in the art to better understand the technical solutions of the present utility model, the following will further introduce the present utility model in detail in conjunction with the drawings.
[0023] The present utility model provides as Figures 1-4An organic water-soluble fertilizer purification reactor that is convenient for cleaning, including a reactor main body 1. On both sides of the top of the reactor main body 1, a feed inlet 101 is installed and fixed, and it penetrates into the interior of the reactor main body 1. The bottom end of the reactor main body 1 is connected and fixed with a discharge pipe 102. The top end of the reactor main body 1 is connected and fixed with a stirring mechanism 2, and it is located between the feed inlets 101 and penetrates into the interior of the reactor main body 1. The outer wall of the stirring mechanism 2 is rotatably connected with a cleaning mechanism 3, which is in contact with the inner wall of the reactor main body 1. By flowing the organic water-soluble fertilizer and the catalyst into the interior of the reactor main body 1 through the feed inlet 101, and through the mutual cooperation between the internal parts of the stirring mechanism 2, the catalytic reaction of the organic water-soluble fertilizer and the catalyst on the inner wall of the reactor main body 1 can be improved. By the mutual cooperation between the internal parts of the cleaning mechanism 3, a more comprehensive cleaning operation of the inner wall of the reactor main body 1 can be completed, reducing the residue of impurities on the inner wall of the reactor main body 1.
[0024] Refer to the attached instructions Figures 1-4 The stirring mechanism 2 includes a protective shell 201. The protective shell 201 is installed and fixed at the top of the reactor main body 1 and is located between the feed inlets 101. A servo motor 202 is installed and fixed inside the protective shell 201. The bottom end of the servo motor 202 is rotatably connected with a transmission shaft 203. A speed reducer 204 is sleeved on the outer wall of the transmission shaft 203 and is installed and fixed at the top of the reactor main body 1. The bottom end of the speed reducer 204 is rotatably connected with a transmission rod 205, which penetrates into the interior of the reactor main body 1. A plurality of stirring rods 206 are connected and fixed on the outer wall of the transmission rod 205 and are located inside the reactor main body 1. By the mutual cooperation between the internal parts of the stirring mechanism 2, the catalytic reaction of the organic water-soluble fertilizer and the catalyst on the inner wall of the reactor main body 1 can be improved.
[0025] Refer to the attached instructions Figures 1-4 The cleaning mechanism 3 includes cleaning blades 301. The cleaning blades 301 are slidably connected to the top and bottom of the outer wall of the stirring rod 206. On the side of the cleaning blade 301 away from the transmission rod 205, a support shaft 302 is provided and is rotatably connected to the inside of the stirring rod 206. An electric telescopic rod 303 is provided inside the stirring rod 206. On the side of the electric telescopic rod 303 close to the cleaning blade 301, an auxiliary shaft 304 is rotatably connected. The cleaning blade 301 penetrates to the bottom inside the stirring rod 206 and is rotatably connected with a connecting shaft 305. A support rod 306 is connected between the auxiliary shaft 304 and the connecting shaft 305 and is rotatably connected to the auxiliary shaft 304 and the connecting shaft 305. By the mutual cooperation between the internal parts of the cleaning mechanism 3, a more comprehensive cleaning operation of the inner wall of the reactor main body 1 can be completed, reducing the residue of impurities on the inner wall of the reactor main body 1.
[0026] Refer to the attached instructions Figures 1-4, an installation groove matching the speed reducer 204 and the servo motor 202 is provided inside the protective shell 201, a discharge port matching the discharge pipe 102 is provided inside the reaction kettle body 1, and a stirring groove matching the stirring rod 206 is provided inside the reaction kettle body 1. By providing a stirring groove matching the stirring rod 206 inside the reaction kettle body 1, it is convenient for the stirring rod 206 to rotate so that the organic water-soluble fertilizer and the catalyst are fully stirred and contacted on the inner wall of the reaction kettle body 1.
[0027] Refer to the attached instructions Figures 1-4 , the support shaft 302 is rotatably connected to the stirring rod 206 through a bearing. The shape of the cleaning blade 301 is conical. A storage groove matching the cleaning blade 301 is provided inside the stirring rod 206. By the shape of the cleaning blade 301 being conical, it is convenient for the cleaning blade 301 to be in close contact with the inner wall of the reaction kettle body 1.
[0028] Refer to the attached instructions Figures 1-4 , a telescopic groove matching the electric telescopic rod 303 is provided inside the stirring rod 206. The support rod 306 is rotatably connected to the auxiliary shaft 304 and the connecting shaft 305 through balls. A support groove matching the support rod 306 is provided inside the stirring rod 206. By providing a support groove matching the support rod 306 inside the stirring rod 206, it is convenient for the support rod 306 to slide out from inside the stirring rod 206.
[0029] The working principle of this utility model:
[0030] Refer to the attached instructions Figures 1-4 , the organic water-soluble fertilizer and the catalyst are introduced into the inside of the reaction kettle body 1 through the feed port 101. The servo motor 202 is started. The servo motor 202 rotates to drive the transmission shaft 203 to rotate. After the rotation of the transmission shaft 203 is converted by the internal parts of the speed reducer 204, it drives the transmission rod 205 to rotate. And the protective shell 201 protects the servo motor 202 during operation. The transmission rod 205 rotates to drive the stirring rod 206 to rotate. The stirring rod 206 rotates to drive the cleaning blade 301 on the outer wall to rotate, so that the stirring rod 206 makes the organic water-soluble fertilizer and the catalyst inside the reaction kettle body 1 fully mixed evenly through the cleaning blade 301, and the catalytic reaction of the organic water-soluble fertilizer and the catalyst inside the reaction kettle body 1 can be improved;
[0031] Refer to the attached instructions Figures 1-4, by starting the electric telescopic rod 303, the electric telescopic rod 303 extends from inside the stirring rod 206, so that the electric telescopic rod 303 drives the support rod 306 to slide inside the stirring rod 206 through the auxiliary shaft 304, so that the support rod 306 rotates through the connecting shaft 305, and pushes the cleaning blade 301 at the top of the connecting shaft 305 to slide. The cleaning blade 301 rotates through the support shaft 302 and slides out from the inner wall of the stirring rod 206, so that the cleaning blade 301 rotates out from the inner wall of the stirring rod 206 and contacts the inner wall of the reactor main body 1. At the same time, the transmission rod 205 rotates to drive the stirring rod 206 to rotate, so that the stirring rod 206 rotates to drive the cleaning blade 301 to rotate, and the cleaning blade 301 rotates to clean the impurities on the inner wall of the reactor main body 1. That is, with the cooperation of the high-pressure water gun, the cleaning operation of the impurities on the inner wall of the reactor main body 1 can be completed, and the cleaning effect is improved.
[0032] Only some exemplary embodiments of the present invention have been described by way of illustration above. Without doubt, for those of ordinary skill in the art, the described embodiments can be modified in various different ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of the claims of the present invention.
Claims
1. An organic water-soluble fertilizer purification reactor that is easy to clean, comprising a reactor body (1), characterized in that: Feed ports (101) are fixedly installed on both sides of the top of the reactor body (1) and extend through the interior of the reactor body (1); a discharge pipe (102) is fixedly connected to the bottom of the reactor body (1); a stirring mechanism (2) is fixedly connected to the top of the reactor body (1) and is located between the feed ports (101) and extends through the interior of the reactor body (1); a cleaning mechanism (3) is rotatably connected to the outer wall of the stirring mechanism (2) and fits the inner wall of the reactor body (1).
2. The organic water-soluble fertilizer purification reactor that is easy to clean according to claim 1, characterized in that: The stirring mechanism (2) comprises a protective shell (201), the protective shell (201) is fixedly mounted on the top of the reactor body (1) and is located between the feed ports (101), a servo motor (202) is fixedly mounted inside the protective shell (201), the bottom end of the servo motor (202) is rotatably connected to a transmission shaft (203), the outer wall of the transmission shaft (203) is sleeved with a reducer (204) and is fixedly mounted on the top of the reactor body (1), the bottom end of the reducer (204) is rotatably connected to a transmission rod (205) and penetrates into the interior of the reactor body (1), and a plurality of stirring rods (206) are fixedly connected to the outer wall of the transmission rod (205) and are located inside the reactor body (1).
3. The organic water-soluble fertilizer purification reactor that is easy to clean according to claim 2, characterized in that: The cleaning mechanism (3) comprises a cleaning blade (301), wherein the cleaning blade (301) is slidably connected to the top and bottom ends of the outer wall of the stirring rod (206); a support shaft (302) is provided on the side of the cleaning blade (301) away from the transmission rod (205) and is rotatably connected to the inside of the stirring rod (206); an electric telescopic rod (303) is provided inside the stirring rod (206); a side of the electric telescopic rod (303) close to the cleaning blade (301) is rotatably connected to an auxiliary shaft (304); the bottom end of the cleaning blade (301) that passes through the inside of the stirring rod (206) is rotatably connected to a connecting shaft (305); a support rod (306) is connected between the auxiliary shaft (304) and the connecting shaft (305) and is rotatably connected to the auxiliary shaft (304) and the connecting shaft (305).
4. The organic water-soluble fertilizer purification reactor that is easy to clean according to claim 2, characterized in that: The protective shell (201) is provided with a mounting groove matching the reducer (204) and the servo motor (202), the reactor body (1) is provided with a discharge port matching the discharge pipe (102), and the reactor body (1) is provided with a stirring groove matching the stirring rod (206).
5. The organic water-soluble fertilizer purification reactor that is easy to clean according to claim 3, characterized in that: The support shaft (302) is rotatably connected to the stirring rod (206) via a bearing, the cleaning blade (301) is in a conical shape, and a receiving groove matching the cleaning blade (301) is provided inside the stirring rod (206).
6. The organic water-soluble fertilizer purification reactor that is easy to clean according to claim 3, characterized in that: The stirring rod (206) has a telescopic groove inside that matches the electric telescopic rod (303), the support rod (306) is rotatably connected to the auxiliary shaft (304) and the connecting shaft (305) via a ball bearing, and the stirring rod (206) has a support groove inside that matches the support rod (306).