Intelligent sorting device

Abstract

The utility model discloses an intelligent sorting device, and belongs to the technical field of logistics sorting. Comprising a feeding module, a recognition module and a sorting module which are sequentially arranged, the feeding module comprises a first conveying belt, the recognition module comprises a scanner and a second conveying belt, the scanner is used for scanning and obtaining information of goods on the second conveying belt, and the sorting module comprises a plurality of sets of swing wheels arranged side by side; and the first conveying belt, the second conveying belt and each group of balance wheels are linearly arranged. According to the utility model, the flexibility of adapting to different-scale sorting production places is improved, and the flexible adjustment of different sorting demand changes is realized.

Description

Technical Field

[0001] The utility model relates to the technical field of logistics sorting, and in particular to an intelligent sorting device. Background Art

[0002] Logistics sorting device is a device used to classify and sort a large number of mixed items according to different destinations or specific attributes. Through the automated and intelligent sorting process, manual operations can be greatly reduced and the speed and accuracy of sorting can be improved. This equipment is widely used in e-commerce logistics, express delivery industry, storage centers, etc., providing important support for the development and operation of the logistics industry.

[0003] The existing intelligent sorting device is shown in the Chinese invention application with application number: 202110792526.8: An intelligent logistics sorting machine, whose structure includes: a frame, a rotating motor, a limit frame, a sorting mechanism, and a conveyor belt. The ejector wheel group, the sorting wheel and the transmission cylinder are coordinated. When the sorting items appear, the pushing module is moved upward under the control of the signal control box to raise the height of the ejector wheel group and the sorting wheel, and the adjustment rod and the offset shaft box are moved in the direction specified by the pushing module, so that the sorting wheel is offset so that the items are smoothly transported to the external sorting box, thereby realizing the transportation of the sorted items.

[0004] The prior art has the following defects: for the sorting machine shown above, the specifications of the conveyor belt and the sorting mechanism need to be prefabricated in advance according to the size of the sorting site. The prefabricated conveyor belt and sorting mechanism may not be able to adapt to changes in the site. If the size of the site needs to be adjusted or replaced, the prefabricated device may not be able to match the new site, and the device needs to be readjusted or replaced, which increases the cost and workload. At the same time, there may be a risk of the goods being drawn into the sorting mechanism, so there is room for improvement. Utility Model Content

[0005] In order to solve the above-mentioned technical problems, the utility model provides an intelligent sorting device to solve the technical problems that the existing logistics sorting machines need to be prefabricated in advance according to the size of the sorting site, are difficult to flexibly adapt to changes in the site and other sorting needs, and have poor flexibility.

[0006] The utility model is realized by the following technical solutions:

[0007] An intelligent sorting device comprises a feeding module, an identification module and a sorting module which are arranged in sequence, the feeding module comprises a first conveyor belt, the identification module comprises a scanner and a second conveyor belt, the scanner is used to scan and obtain information about goods on the second conveyor belt, the sorting module comprises a plurality of groups of pendulum machines arranged side by side, the first conveyor belt, the second conveyor belt and each group of the pendulum machines are arranged in a straight line.

[0008] Preferably, a pre-sorting module is further provided between the identification module and the sorting module. The pre-sorting module includes a third conveyor belt and a pushing mechanism. The third conveyor belt is disposed between the second conveyor belt and the turntable machine. The pushing mechanism is used to push the goods that do not need to participate in sorting off the third conveyor belt.

[0009] Preferably, the pushing mechanism includes a vertical rod, a push rod and a push plate. Both the vertical rod and the push rod are configured as telescopic mechanisms. The push rod is disposed at the telescopic end of the vertical rod, and the push plate is disposed at the telescopic end of the push rod.

[0010] Preferably, the identification module further includes a connecting arm, which is used to connect the scanner to the frame of the second conveyor belt. The connecting arm is hingedly installed on the frame of the second conveyor belt. The connecting arm is a telescopic structure, and the scanner is rotatably installed at the telescopic end of the connecting arm.

[0011] Preferably, the identification module further includes an adjustment lamp, which is used to adjust the scanning environment brightness of the scanner.

[0012] Preferably, the turntable machine includes a box body, guide wheels and a driving assembly. A plurality of groups of mounting openings are formed in the top surface of the box body. A plurality of groups of rotating plates are rotatably installed in the mounting openings. The rotating plates are in shape fit with the mounting openings. The guide wheels are rotatably installed in the rotating plates, and the driving assembly is used to drive the guide wheels and the rotating plates to rotate.

[0013] Preferably, four groups of parallel guide wheels are rotatably installed in each group of rotating plates.

[0014] Preferably, the guide wheels are made of rubber material.

[0015] The beneficial effects of the present utility model are as follows:

[0016] 1. By flexibly adjusting the number of groups and the length of the conveyor belts according to the specific situation of the site, the operator can increase or decrease the number of conveyor belts and turntable machines, and adjust the length of the conveyor belts to adapt to the change of the sorting scale, so that the sorting device can operate efficiently in different working environments, avoiding redundant equipment investment and space waste, effectively improving the overall operation efficiency, and providing a convenient solution for sorting sites of different scales; the operator can flexibly adjust the sorting parameters of each group of turntable machines according to the characteristics of different goods, such as changing the conveying speed, sorting speed, etc., to meet the needs of different goods;

[0017] 2. The introduction of the third conveyor belt enables the goods to be preliminarily classified before entering the final sorting stage, and pushes away the goods that do not need to be sorted, preventing unnecessary interference and thus improving the overall sorting efficiency; the design of the vertical pole is a retractable mechanism, which can adjust the height or position as needed to accommodate goods of different heights and sizes; the retractability of the push rod allows it to adjust the thrust and pushing distance according to actual conditions, thereby achieving accurate pushing action in different situations; the existence of the push mechanism enhances the automation level of the system and reduces manual intervention in unnecessary sorting of goods;

[0018] 3. The installation of the mounting plate can effectively prevent smaller materials from being drawn into the internal space of the pendulum machine, thus avoiding blockage or jamming of the equipment due to the entry of small materials, reducing equipment downtime, and helping to extend the service life and stability of the pendulum machine, and reducing maintenance costs. The installation of four sets of guide wheels increases the friction between the guide wheels and the goods, and can better respond to changes in the shape of the goods, thereby adjusting the rotation state of the guide wheels in real time and improving the sorting accuracy.

[0019] It is to be understood that both the foregoing general description and the following detailed description are exemplary and explanatory only and are not restrictive of the disclosure. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the background technology, the drawings required for use in the embodiments of the present invention or the background technology will be described below.

[0021] The drawings herein are incorporated into the specification and constitute a part of the specification. These drawings illustrate embodiments consistent with the present disclosure and, together with the specification, are used to illustrate the technical solutions disclosed in the present utility model.

[0022] Figure 1 This is a schematic diagram of the overall structure of the sorting device of the utility model;

[0023] Figure 2 for Figure 1 The enlarged view of point A in the middle;

[0024] Figure 3 This is a schematic diagram of the overall structure of the sorting device of the utility model from another perspective;

[0025] Figure 4 for Figure 3 Enlarged view of B.

[0026] Legend: 1. First conveyor belt; 2. Scanner; 3. Second conveyor belt; 4. Swing wheel machine; 5. Third conveyor belt; 6. Pushing mechanism; 61. Vertical rod; 62. Push rod; 63. Push plate; 7. Connecting arm; 8. Adjusting lamp; 9. Box body; 10. Guide wheel; 11. Installation opening; 12. Rotating plate. Detailed implementation

[0027] In order to enable those skilled in the art of this technology to better understand the solution of the present utility model, the following will clearly and completely describe the technical solutions in the embodiments of the present utility model in conjunction with the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without making creative efforts shall fall within the protection scope of the present utility model.

[0028] It should be noted that similar reference numerals and letters represent similar items in the following drawings. Therefore, once an item is defined in one drawing, it does not need to be further defined and explained in subsequent drawings.

[0029] The following will, in conjunction with the accompanying drawings, elaborate on some embodiments of the present utility model in detail. Without conflict, the following embodiments and the features in the embodiments can be combined with each other.

[0030] To further elaborate on the technical means and effects adopted by the present utility model to achieve the intended utility model purpose, the following will, in conjunction with the accompanying drawings and preferred embodiments, elaborate in detail on the specific implementation, structure, features and their effects according to the present utility model.

[0031] Please refer to Figures 1 - 4 , an intelligent sorting device, including a feeding module, an identification module and a sorting module arranged in sequence. The feeding module includes a first conveyor belt 1, the identification module includes a scanner 2 and a second conveyor belt 3. The scanner 2 is used to scan and obtain the information of the goods on the second conveyor belt 3. The sorting module includes several groups of swing wheel machines 4 arranged side by side. The first conveyor belt 1, the second conveyor belt 3 and each group of swing wheel machines 4 are arranged in a straight line.

[0032] The operating principle of the sorting device in the present utility model is as follows:

[0033] The operator places the materials on the first conveyor belt 1, and the first conveyor belt 1 conveys the materials to the second conveyor belt 3. The scanner 2 scans and obtains the material information on the second conveyor belt 3, including data such as barcode information, weight and volume information, etc. The scanned materials are conveyed to the swing wheel machine 4 through the second conveyor belt 3, and the sorting of the materials is realized according to the preset parameters in the swing wheel machine 4.

[0034] The structure of this intelligent sorting device allows operators to flexibly adjust the number and length of conveyor belts according to the specific conditions of the site. Sorting sites of different scales may face different logistics requirements. Operators can adapt to changes in sorting scale by increasing or decreasing the number of conveyor belts and swing wheel machines 4, and adjusting the conveyor belt length. This flexible configuration enables the sorting device to operate efficiently in different working environments, avoiding redundant equipment investment and space waste. For example, during peak periods, operators can expand the number of groups of the feeding module to process more goods simultaneously, and use multiple groups of swing wheel machines 4 to achieve more detailed classification and sorting; while during off-peak periods, the system can be simplified to save space and resources. This dynamic adjustment ability effectively improves the overall operation efficiency and provides a convenient solution for sorting sites of different scales. Operators can flexibly adjust the sorting parameters of each group of swing wheel machines 4 according to the characteristics of different goods, such as changing the conveying speed, sorting speed, etc., to meet the needs of different goods. This flexibility ensures that all types of goods can be sorted efficiently and accurately, whether it is small-scale sorting or large-scale sorting. In addition, operators can also monitor the sorting process in real time during work and make targeted adjustments to local areas to cope with sudden logistics changes, improving the flexibility and response ability of this sorting device.

[0035] In order to improve the overall sorting efficiency and make the sorting operation more smooth, in one embodiment, a pre-sorting module is further provided between the recognition module and the sorting module. The pre-sorting module includes a third conveyor belt 5 and a pushing mechanism 6. The third conveyor belt 5 is arranged between the second conveyor belt 3 and the swing wheel machine 4. The pushing mechanism 6 is used to push the goods that do not need to participate in the sorting on the third conveyor belt 5 away. The introduction of the third conveyor belt 5 enables the goods to be preliminarily classified before entering the final sorting link. By setting a pre-sorting module between the recognition module and the sorting module, the sorting system can immediately push away the goods that do not need to participate in the sorting after the goods are accurately recognized. This design can prevent unnecessary interference and thus improve the overall sorting efficiency. For example, when the recognition module finds that some goods do not need to participate in the current sorting task, or the scanner 2 fails to accurately identify the barcodes of the items, the pushing mechanism 6 will quickly push these goods to other areas instead of letting them continue to occupy positions on the sorting line; this not only reduces the blockage on the sorting line but also makes the sorting operation more smooth. By using the pushing mechanism 6 to push away the goods that do not need to be sorted, the pre-sorting module can effectively reduce the failures caused by inappropriate goods types. In traditional sorting systems, if a batch of goods contains unsuitable items, it often leads to chaos and delays. The existence of the pre-sorting module can quickly eliminate these goods that do not meet the sorting requirements, reducing the error rate caused by mis-sorting.

[0036] In order to achieve precise pushing actions under different circumstances and reduce manual intervention in unnecessary sorting of goods, in one embodiment, the pushing mechanism 6 includes a vertical rod 61, a push rod 62, and a push plate 63. Both the vertical rod 61 and the push rod 62 are configured as telescopic mechanisms. The push rod 62 is disposed at the telescopic end of the vertical rod 61, and the push plate 63 is disposed at the telescopic end of the push rod 62. The design of the vertical rod 61 as a telescopic mechanism allows its height or position to be adjusted as needed to adapt to goods of different heights and sizes, enabling the pushing mechanism 6 to effectively handle various types of goods and ensuring normal operation in different working environments; the telescopic property of the push rod 62 enables it to adjust the magnitude of the thrust and the pushing distance according to the actual situation, thereby achieving precise pushing actions under different circumstances; the presence of the pushing mechanism 6 enhances the automation level of the system, reduces manual intervention in unnecessary sorting of goods, and improves work efficiency and accuracy.

[0037] In order to enable the scanner 2 to adapt to goods of different sizes and shapes and reduce the need for manual intervention, in one embodiment, the recognition module further includes a connecting arm 7. The connecting arm 7 is used to connect the scanner 2 to the frame of the second conveyor belt 3. The connecting arm 7 is hingedly mounted on the frame of the second conveyor belt 3. The connecting arm 7 is a telescopic structure, and the scanner 2 is rotatably mounted at the telescopic end of the connecting arm 7. The connecting arm 7 being a telescopic structure allows the position of the scanner 2 to be adjusted according to different operation requirements or the height of the goods, enabling the scanner 2 to adapt to goods of different sizes and shapes and ensuring effective reading of barcodes, two-dimensional codes, or other identification information; the hinged structure allows the connecting arm 7 to adjust the angle in the vertical and horizontal directions, enabling the scanner 2 to better align with different types of goods and enhancing the effectiveness of recognition; during operation, the hinged structure enables the connecting arm 7 to be adjusted at any time according to the actual situation, ensuring real-time adaptation to changes in goods on the fast-moving conveyor belt; the design of the connecting arm 7 ensures that the scanner 2 can scan at the optimal angle and distance, thereby improving the recognition accuracy and reducing the probability of recognition failure; by enhancing the scanning efficiency and accuracy, the recognition module reduces the need for manual intervention and optimizes the overall work process; the telescopic and hinged design endows the system with higher flexibility and adaptability, enabling the recognition process to quickly adapt to various operating environments and goods conditions.

[0038] In order to adapt to various working environments and improve recognition efficiency, in one embodiment, the recognition module also includes an adjustment light 8, which is used to adjust the brightness of the scanning environment of the scanner 2. The adjustment light 8 can provide uniform and stable light to avoid scanning errors or reading failures caused by uneven light; according to the changes in the light in the surrounding environment, the adjustment light 8 can adjust the brightness in real time to adapt to various working environments (such as warehouses, outdoors, etc.), ensuring effective scanning under any conditions; in low-light or high-reflection environments, the adjustment light 8 can ensure that the scanner 2 can clearly read information such as barcodes and QR codes, thereby improving recognition efficiency; when external light sources cause interference, the adjustment light 8 can help filter the influence of ambient light, ensuring stability and accuracy during the scanning process.

[0039] In order to effectively prevent smaller materials from being rolled into the internal space of the oscillating wheel machine 4 and avoid material jamming and equipment failure, in one embodiment, the oscillating wheel machine 4 includes a box body 9, a guide wheel 10 and a driving assembly. The top surface of the box body 9 is provided with a plurality of mounting openings 11, and a plurality of rotating plates 12 are rotatably mounted in the mounting openings 11. The rotating plates 12 are shaped in accordance with the mounting openings 11, and the guide wheel 10 is rotatably mounted in the rotating plates 12. The driving assembly is used to drive the guide wheel 10 and the rotating plates 12 to rotate. The mounting plate can effectively prevent smaller materials from being rolled into the internal space of the oscillating wheel machine 4 and avoid the blockage or jamming of the equipment caused by the entry of small materials. Small materials are often one of the main causes of equipment failure and maintenance. The setting of the mounting plate can reduce the frequent failures caused by small materials and reduce the equipment downtime. It avoids material jamming and equipment failure, helps to extend the service life and stability of the oscillating wheel machine 4 and reduces the maintenance cost. At the same time, the existence of the mounting plate can also protect the internal components of the oscillating wheel machine 4 and avoid damage caused by the accidental entry of small materials, thereby improving the overall safety and reliability.

[0040] In order to increase the contact area between the oscillating wheel machine 4 and the goods and improve the guiding ability of the guide wheel 10 to the materials, in one embodiment, four sets of parallel guide wheels 10 are rotatably installed in each set of rotating plates 12. The four sets of parallel guide wheels 10 increase the contact area between the oscillating wheel machine 4 and the goods, improve the stability of the contact, ensure the accurate positioning of the goods during sorting, and increase the contact area to help improve the guiding ability of the guide wheel 10 to the materials, ensure that the goods can be accurately guided to the predetermined sorting port or exit, and reduce the probability of wrong sorting; when the contact surface increases, the friction between the guide wheel 10 and the goods increases, which can better respond to changes in the shape of the goods, thereby adjusting the rotation state of the guide wheel 10 in real time and improving the sorting accuracy.

[0041] In order to improve the accuracy of sorting and reduce the risk of misoperation, in one embodiment, the guide wheel 10 is made of rubber material. Rubber materials generally have a relatively high coefficient of friction, which can effectively increase the gripping force of the contact surface between the guide wheel 10 and the goods. The increased frictional force enables the guide wheel 10 to be more precise when guiding the goods, ensuring that the goods can pass through the sorting point along the predetermined path, thereby improving the accuracy of sorting and reducing the risk of misoperation.

[0042] The above are only the preferred embodiments of the present invention, and do not impose any form of limitation on the present invention. Although the present invention has been disclosed above with the preferred embodiments, it is not intended to limit the present invention. Any person skilled in the art can make some changes or modifications to the equivalent embodiments by using the disclosed technical content within the scope of the technical solution of the present invention. However, as long as it does not depart from the content of the technical solution of the present invention, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention still fall within the scope of the technical solution of the present invention.

Claims

1. An intelligent sorting device, characterized in that: The invention comprises a loading module, an identification module and a sorting module which are arranged in sequence, the loading module comprising a first conveyor belt (1), the identification module comprising a scanner (2) and a second conveyor belt (3), the scanner (2) being used to scan and obtain information of goods on the second conveyor belt (3), the sorting module comprising a plurality of groups of pendulum machines (4) arranged side by side, the first conveyor belt (1), the second conveyor belt (3) and the groups of pendulum machines (4) being arranged in a straight line.

2. An intelligent sorting device according to claim 1, characterized in that: A pre-sorting module is also arranged between the identification module and the sorting module, the pre-sorting module comprising a third conveyor belt (5) and a push-out mechanism (6), the third conveyor belt (5) being arranged between the second conveyor belt (3) and the swing wheel machine (4), the push-out mechanism (6) being used to push away goods on the third conveyor belt (5) that do not need to be sorted.

3. The intelligent sorting device according to claim 2, characterized in that: The ejection mechanism (6) comprises a vertical rod (61), a push rod (62) and a push plate (63); the vertical rod (61) and the push rod (62) are both configured as retractable mechanisms; the push rod (62) is disposed at the retractable end of the vertical rod (61), and the push plate (63) is disposed at the retractable end of the push rod (62).

4. The intelligent sorting device according to claim 1, characterized in that: The identification module also includes a connecting arm (7), which is used to connect the scanner (2) to the frame of the second conveyor belt (3). The connecting arm (7) is hingedly mounted on the frame of the second conveyor belt (3). The connecting arm (7) is a retractable structure, and the scanner (2) is rotatably mounted on the retractable end of the connecting arm (7).

5. The intelligent sorting device according to claim 4, characterized in that: The recognition module also includes an adjustment light (8), and the adjustment light (8) is used to adjust the brightness of the scanning environment of the scanner (2).

6. The intelligent sorting device according to claim 1, characterized in that: The balance wheel machine (4) comprises a box body (9), a guide wheel (10) and a driving assembly. The top surface of the box body (9) is provided with a plurality of mounting openings (11). A plurality of rotating plates (12) are rotatably mounted in the mounting openings (11). The rotating plates (12) are matched in shape with the mounting openings (11). The guide wheel (10) is rotatably mounted in the rotating plates (12). The driving assembly is used to drive the guide wheel (10) and the rotating plates (12) to rotate.

7. The intelligent sorting device according to claim 6, characterized in that: Four groups of parallel guide wheels (10) are rotatably mounted in each group of rotating plates (12).

8. An intelligent sorting device according to claim 7, characterized in that: The guide wheel (10) is made of rubber material.

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