Isolating membrane cleaning device for film

Abstract

The utility model discloses an isolating membrane cleaning device for a film. The isolating membrane cleaning device comprises a feeding assembly, a cleaning assembly, a detection assembly, a storage assembly and a control system which are connected in sequence, wherein the cleaning assembly is used for cleaning dirt on the surface of an isolating plastic membrane; the detection assembly is used for checking the cleanliness of the isolating plastic membrane and detecting defective products; according to the device, automatic cleaning of the isolating membrane for the film is achieved, and the cleanliness of the isolating membrane is improved; naked eye inspection is replaced by image inspection, so that the detection rate of defective products is increased; the labor intensity of workers is reduced, and the production efficiency is improved; damage to the isolating membrane and the omission ratio of defective products in the manual cleaning process are reduced, the cleaning quality of the isolating membrane is further improved, and isolation and protection operation on the film is guaranteed and improved.

Description

Technical Field

[0001] The utility model relates to an automatic cleaning device, in particular to a cleaning device for isolation film used in film. Background Art

[0002] During the production process of film, an isolation plastic film is placed between films to prevent the films from sticking to each other. The isolation plastic film has relatively strong adsorption, and it is easy to adhere to pollutants such as dust and debris during stacking and transportation. The contaminated isolation plastic film placed between films is likely to cause damage to the film, resulting in a reduction in its quality, and in severe cases, the film will be scrapped. Therefore, the cleaning work of the isolation plastic film is very important. Currently, it is mainly cleaned manually. The cleanliness after cleaning cannot be fully guaranteed, and creases will be generated on the isolation plastic film during the cleaning process, which will further affect the quality of the film. At the same time, manual cleaning is time-consuming and laborious, and the efficiency is low and cannot meet the production requirements. Summary of the Utility Model

[0003] Purpose of the utility model: The purpose of the utility model is to improve the cleaning quality and production efficiency of the isolation film for film, reduce the intensity of manual operation, and provide a cleaning device for the isolation film for film.

[0004] Technical solution: The cleaning device for the isolation film for film described in the utility model includes a feeding component, a cleaning component for cleaning the dirt on the surface of the isolation plastic film, a detection component for checking the cleanliness of the isolation plastic film and detecting defective products, a storage component, and a control system for controlling the operation of all components, which are connected in sequence.

[0005] Further, the feeding component includes a feeding roller for conveying the isolation plastic film, and a material pulling device for adjusting the position of the isolation film box is arranged above it. A empty box collecting device for collecting empty isolation film boxes is arranged below the material pulling device and perpendicular to the feeding roller.

[0006] Further, the cleaning component includes a wiping device and a rinsing device connected in sequence. The wiping device includes a first suction disc for sending the isolation film from the feeding component into the wiping device and a material conveyor belt. A scraper for removing large particle contaminants on the isolation film is arranged at the end of the material conveyor belt. A set of cloth winding devices for automatically supplying wiping cloth to wipe the dirt on the isolation film is arranged above and below the scraper. The scrubbing device includes a clamp for sending the isolation film into the cloth winding device, a spraying component for wetting the wiping cloth inside the cloth winding device, and a suction device for collecting the rubber scraped by the scraper. An electrostatic removal device for eliminating static electricity is arranged above. The large particle dirt on the isolation film is removed by the scraper and the wiping cloth, and the cleanliness of the isolation film is further improved by the spraying and cleaning device. Instead of manual cleaning, it can ensure the cleaning quality of the isolation film and avoid artificial damage to the isolation film during the cleaning process.

[0007] Further, the detection component includes a second suction tray for feeding the isolation film into the detection component, an imaging detector, a display screen for displaying the detection screen, and a third suction tray for sending the isolation film out of the detection component. Imaging inspection replaces visual inspection, improving the inspection accuracy and reducing the omission rate of defective products.

[0008] Further, the storage component includes a discharge box for storing qualified isolation films and a waste box for collecting defective products.

[0009] Further, the control system includes a manual control module, an automatic control module, an IO imaging module, a parameter setting module, a user management module, a status monitoring module, and an axis debugging module. The operation touch screen 5 debugs the equipment and sets relevant parameters through the control system to meet the production requirements, improving the cleaning quality and production efficiency.

[0010] Further, a protective cover is provided outside the device to prevent external dust from entering. The equipment installation area has requirements for cleanliness and humidity: class 100 cleanliness level, daily humidity of 90%, monthly humidity of 80%. This ensures that no new dirt is introduced during the cleaning process of the isolation film, further ensuring the cleaning quality of the isolation film and thus better protecting the film.

[0011] Beneficial effects: Compared with the prior art, the present utility model has the following advantages: 1. It realizes the automatic cleaning of the isolation film for the film, improving the cleanliness of the isolation film; 2. Imaging inspection replaces visual inspection, improving the detection rate of defective products; 3. It reduces the labor intensity of workers and improves the production efficiency; 4. It reduces the damage to the isolation film and the omission rate of defective products during manual cleaning, further improving the cleaning quality of the isolation film, and ensuring and enhancing the isolation and protection of the film. Description of the Drawings

[0012] Figure 1 It is a schematic structural diagram of the present utility model. Detailed Embodiments

[0013] The technical solutions of the present utility model will be further described below with reference to the drawings.

[0014] As Figure 1A cleaning device for a separator film used in a film, comprising a feeding assembly, a cleaning assembly for cleaning the dirt on the surface of the separator plastic film, a detection assembly for inspecting the cleanliness of the separator plastic film and detecting defective products, a storage assembly, and a control system for controlling the operation of all components. A protective cover for preventing external dust from entering is provided outside the device. A touch screen 5 for regulating the control system, a first electrical box 17 for supplying power to the device, and a second electrical box 16 are provided on the protective cover. The feeding assembly includes a feeding roller 1 for conveying the separator plastic film, and a pulling device 3 for adjusting the position of the separator film box is arranged above it. The pulling device 3 and an empty box collecting device 2 perpendicular to the feeding roller 1 for collecting empty separator film boxes are provided; the cleaning assembly includes a wiping device and a scrubbing device connected in sequence: the wiping device includes a first suction tray 4 for sending the separator film from the feeding assembly into the wiping device and a material conveyor belt 6. A scraper 7 for removing large particle contaminants on the separator film is arranged at the end of the material conveyor belt 6. A set of cloth winding devices 8 for automatically supplying wiping cloths is arranged above and below the scraper 7. The scrubbing device includes a jaw 9 for sending the separator film into the cloth winding device 8, a spraying assembly for wetting the wiping cloth inside the cloth winding device 8, and an air extraction device for collecting the rubber sheets scraped off by the scraper 7. An air extractor 10 provides clean air for the air extraction device to collect the rubber sheets scraped off by the scraper 7. An electrostatic removal device 19 for eliminating static electricity is arranged above; the detection assembly includes a second suction tray 11 for sending the separator film into the detection assembly, an image detector 18, a display screen 15 for displaying the detection screen, and a third suction tray 12 for sending the separator film out of the detection assembly; the storage assembly includes a discharge box 13 for storing qualified separator films and a waste box 14 for collecting defective products; the control system includes a manual control module, an automatic control module, an IO image module, a parameter setting module, a user management module, a status monitoring module, and an axis debugging module.

[0015] Equipment installation requirements: 1. Class 100 clean grade; 2. Temperature and humidity requirements: daily humidity 90%, monthly humidity 80%; 3. Requirements for power supply (voltage, current, frequency): 380v voltage; 4. The pressure of compressed air is greater than 0.8 Mpa.

[0016] In use, corresponding adjustments and settings are made to the operating system through the touch screen 5. The user management module is used to add, modify, or delete the account passwords of users, and set user permissions to prevent unauthorized personnel from accidentally operating and changing the operating parameters of the machine. The manual control module is used to separately debug the operation of some equipment before trial production or production. The parameter setting module is used to debug the parameters of each equipment of the feeding, material conveying, discharging, and cloth winding devices to meet the production requirements. The IO imaging module is used to view the current input and output states of the inspection components. The status monitoring module monitors the entire current operation process, and in case of abnormalities, alarms are used to prompt the operators to handle them in a timely manner. The axis debugging module is used to monitor the operating states of the various axes of the feeding, material conveying, discharging, and cloth winding devices, and at the same time, manually adjust the parameters of each axis. The automatic control module is used to automatically operate the equipment according to the set process flow and equipment parameters to achieve automatic cleaning of the separator film.

[0017] Start the equipment, enter the correct account password on the touch screen 5, and start the automatic separator film cleaning equipment. Select the automatic control mode on the function interface to make the equipment enter the automatic operation mode. Stack the separator plastic films neatly and place the box on the feeding roller 1 at the feeding station of the frame. Send the separator plastic films to the cloth wiping device through the first suction cup 4 and the material conveyor belt 6. Remove large particle dirt on the separator film through the upper and lower sets of cloth winding devices 8 for automatically supplying cleaning cloths by the scraper 7 and the scraper 7. The gripper 9 sends the separator film into the cloth winding device 8. The spray component inside the cloth winding device 8 that wets the cleaning cloth wets the cleaning cloth to scrub the separator film, and at the same time, the scraper 7 scrapes the separator film. The exhaust fan 10 provides clean air for the exhaust device to collect the rubber scraped off by the scraper 7. The static eliminator 19 eliminates the static electricity on the surface of the separator film. The second suction cup 11 sends the separator film into the inspection component. The imaging detector 18 inspects the separator film, outputs the inspection results through the display screen 15, and sends the separator film to the discharge box 13 for storing qualified separator films and the waste box 14 for collecting unqualified products according to the inspection results through the third suction cup 12. During the operation process, when the equipment is abnormal, alarms are given to prompt the operators to conduct inspections. After the faults are eliminated, reset and continue to run the automatic cleaning mode.

Claims

1. A film isolation film cleaning device, characterized in that: The invention comprises a feeding component connected in sequence, a cleaning component for cleaning dirt on the surface of an isolating plastic film, a detection component for checking the cleanliness of the isolating plastic film and detecting defective products, a storage component, and a control system for controlling the operation of all components; the feeding component comprises a feeding roller (1) for conveying the isolating plastic film, a pulling device (3) for adjusting the position of the isolating film box body is arranged above the feeding roller, and an empty box collecting device (2) for collecting empty boxes of the isolating film is arranged below the pulling device (3) and perpendicular to the feeding roller (1); the cleaning component comprises a wiping device and a scrubbing device connected in sequence; the wiping device comprises a first suction plate (4) and a material conveyor belt (6) for conveying the isolating film from the feeding component to the wiping device, and the material conveyor belt A scraper (7) for removing large particles of dirt on the isolation film is provided at the end of (6); a group of cloth rolling devices (8) for automatically supplying rags for wiping dirt on the isolation film are provided above and below the scraper (7); the scrubbing device comprises a clamp (9) for feeding the isolation film into the cloth rolling device (8), a spray assembly inside the cloth rolling device (8) for soaking the rags, and an exhaust device for collecting the rubber scraped off by the scraper (7); an electrostatic removal device (19) for eliminating static electricity is provided above; the detection component comprises a second suction plate (11) for feeding the isolation film into the detection component, an image detector (18), a display screen (15) for displaying the detection screen, and a third suction plate (12) for feeding the isolation film out of the detection component.

2. The film isolation film cleaning device according to claim 1, characterized in that: The storage assembly comprises a discharge box (13) for storing qualified isolation films and a waste box (14) for collecting unqualified products.

3. The film isolation film cleaning device according to claim 1, characterized in that: The control system includes a manual control module, an automatic control module, an IO image module, a parameter setting module, a user management module, a status monitoring module and an axis debugging module.

4. The film isolation film cleaning device according to claim 3, characterized in that: Also included is a touch screen (5) for controlling the control system.

5. The film isolation film cleaning device according to claim 1, characterized in that: A protective cover is provided on the outside of the device to prevent external dust from entering.

Images