Clamping tool suitable for processing grain unloading cylinder elbow

By designing a clamping tool suitable for grain unloading cylinder elbow processing, the combination of arc grooves and compression components is used to solve the problem that standard tooling cannot stably clamp complex shape elbows, achieving high-precision and high-efficiency processing effect.

CN223043727UActive Publication Date: 2025-07-01WEIFANG FEI YUE IND & TRADE CO LTD
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Patent Information

Application Number
CN202422340905.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-07-01
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

During the processing of grain unloading cylinder elbows, standard elbow clamping tools cannot stably clamp complex-shaped unloading cylinder elbows, resulting in low processing accuracy and efficiency.

Method used

A clamping tooling including a tooling platform, a curved groove support plate and a pressing assembly is designed. The arc-shaped groove is adapted to the shape of the discharge barrel elbow to provide stable support; the compression assembly is set obliquely symmetrically to apply pressure evenly to ensure stable clamping of the elbow during processing.

Benefits of technology

The tooling realizes stable clamping of complex-shaped unloading barrel elbows, ensuring processing accuracy, improving processing efficiency, and reducing processing errors and scrap rate due to structural instability.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of elbow positioning tools, in particular to a clamping tool suitable for processing a grain unloading barrel elbow, which comprises a tool platform, and a first supporting plate and a second supporting plate which are used for respectively supporting and limiting two ends of the grain unloading barrel elbow are arranged at the top of the tool platform. The distribution directions of the first supporting plate and the second supporting plate are perpendicular to each other, the tool platform is further provided with a third supporting plate used for supporting and limiting a shaft barrel on a grain unloading barrel elbow, and fourth supporting plates are arranged at the positions, close to the two ends of a corresponding rectangular step on the grain unloading barrel elbow, of the tool platform correspondingly. Two pressing assemblies are arranged on the tool platform and located on the two sides of the discharging barrel elbow in an oblique symmetry mode. The clamp is simple in structure, convenient to operate and firm and stable in clamping, machining precision is guaranteed, and machining efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of elbow positioning tooling, and particularly relates to a clamping tooling suitable for the processing of the elbow of a grain unloading cylinder. Background Art

[0002] The elbow of the grain unloading cylinder is one of the key components of the grain unloading system of the harvester, and is used to change the flow direction of the grain conveyed from the inside of the harvester and guide it to a specified position at a suitable angle. Therefore, the processing quality of the elbow of the grain unloading cylinder directly affects the grain unloading efficiency and reliability of the harvester.

[0003] During the processing of the elbow of the grain unloading cylinder, it is necessary to use a milling cutter to mill the elbow of the unloading cylinder on a machining center, which requires the use of clamping tooling to clamp and fix the elbow of the unloading cylinder. Due to the complex shape of the elbow of the unloading cylinder, the standard elbow clamping tooling cannot perform stable clamping. Therefore, it is necessary to design a clamping tooling suitable for the processing of the elbow of the grain unloading cylinder. Summary of the Utility Model

[0004] The main technical problem to be solved by the utility model is to provide a clamping tooling suitable for the processing of the elbow of the grain unloading cylinder, which has a simple structure, convenient operation, firm and stable clamping, ensures the processing accuracy, and improves the processing efficiency.

[0005] To solve the above technical problems, the utility model provides the following technical solutions:

[0006] A clamping tooling suitable for the processing of the elbow of the grain unloading cylinder includes a tooling platform. A first support plate and a second support plate for respectively supporting and limiting the two ends of the elbow of the unloading cylinder are arranged on the top of the tooling platform. The distribution directions of the first support plate and the second support plate are perpendicular to each other. A third support plate for supporting and limiting the shaft cylinder on the elbow of the grain unloading cylinder is further arranged on the tooling platform. Fourth support plates are arranged at both ends of the corresponding rectangular step on the elbow of the grain unloading cylinder on the tooling platform. Two pressing components are arranged on the tooling platform in an inclined and symmetric manner on both sides of the elbow of the unloading cylinder.

[0007] The following is the further optimization of the above technical solution of the utility model:

[0008] Further optimization: The first support plate and the second support plate are respectively provided with a first arc-shaped groove and a second arc-shaped groove, and the first arc-shaped groove and the second arc-shaped groove are respectively adapted to the outer side wall of the elbow of the unloading cylinder.

[0009] Further optimization: A third arc-shaped groove is arranged on the third support plate, and the third arc-shaped groove is adapted to the outer side wall of the shaft cylinder of the elbow of the grain unloading cylinder.

[0010] Further optimization: The top of the fourth support plate is in an "L"-shaped step structure and its step plane is horizontal. The top of the fourth support plate is closely attached to the rectangular step on the outer side wall of the discharge tube elbow.

[0011] Further optimization: The pressing assembly includes a bearing plate fixedly installed on the top of the tooling platform, and the bearing plate is arranged perpendicular to the tooling platform.

[0012] Further optimization: A pressing plate is movably arranged on the top of the bearing plate, and the bottom of the pressing plate is flush with the top of the grain unloading tube elbow.

[0013] Further optimization: A baffle is fixedly connected to the bottom of the end of the pressing plate away from the grain unloading tube elbow.

[0014] Further optimization: The pressing plate is provided with a movable groove running through it, and the movable groove is arranged along the length direction of the bearing plate. The movable groove is in a long strip structure, and both ends of the movable groove are arc-shaped.

[0015] Further optimization: A threaded rod is slidably inserted through the movable groove. The bottom end of the threaded rod is fixedly connected to the tooling platform by threading, and the top end of the threaded rod passes through the movable groove and is threadedly connected to a fastening nut.

[0016] Further optimization: The first support plate, the second support plate, the third support plate and the fourth support plate are all arranged perpendicular to the tooling platform.

[0017] In the present utility model, the two ends of the grain unloading tube elbow are respectively supported and limited by the first support plate and the second support plate, and their distribution directions are perpendicular to each other, so that the elbow can be stably supported from two different directions, ensuring that the elbow will not displace or shake during the processing.

[0018] In the present utility model, the shaft tube of the grain unloading tube elbow is supported and limited by the third support plate, and the rectangular step on the grain unloading tube elbow is supported and limited by the fourth support plate, providing additional support points for the entire grain unloading tube structure, enhancing its stability on the tooling, thereby helping to withstand various forces and vibrations during the processing, and reducing the processing errors and scrap rate caused by structural instability.

[0019] In the present utility model, two pressing assemblies are symmetrically arranged obliquely on both sides of the discharge tube elbow, which can apply uniform pressure to the elbow from different angles, ensuring that the elbow always maintains a stable clamping state during the processing, and effectively avoiding the deformation or displacement of the elbow caused by excessive unilateral force.

[0020] Adopting the above technical solutions, the present utility model has a simple structure, convenient operation, firm and stable clamping, ensures the processing accuracy, and improves the processing efficiency.

[0021] The present utility model will be further described below in conjunction with the drawings and embodiments. Brief Description of the Drawings

[0022] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the present utility model;

[0023] Figure 2 It is a schematic diagram of the structure in the use state of an embodiment of the present utility model.

[0024] In the figure: 1 - tooling platform; 2 - first support plate; 3 - second support plate; 4 - third support plate; 5 - fourth support plate; 6 - pressing assembly; 61 - bearing plate; 62 - pressing plate; 63 - baffle; 64 - movable groove; 65 - threaded rod; 66 - fastening nut; 7 - connecting hole; 8 - convex groove. Detailed Description of the Preferred Embodiment

[0025] As Figure 1-2 shown, a clamping tooling suitable for the processing of the elbow of a grain unloading cylinder includes a tooling platform 1. On the top of the tooling platform 1, there are a first support plate 2 and a second support plate 3 for respectively supporting and limiting the two ends of the elbow of the unloading cylinder. The distribution directions of the first support plate 2 and the second support plate 3 are perpendicular to each other. On the tooling platform 1, there is also a third support plate 4 for supporting and limiting the shaft cylinder on the elbow of the grain unloading cylinder. On the tooling platform 1, fourth support plates 5 are arranged near both ends of the corresponding rectangular steps on the elbow of the grain unloading cylinder. On the tooling platform 1, two pressing assemblies 6 are arranged symmetrically and obliquely on both sides of the unloading cylinder elbow.

[0026] With such a design, firstly, the two ends of the elbow of the grain unloading cylinder are respectively supported and limited by the first support plate 2 and the second support plate 3, and the distribution directions are perpendicular to each other, which can stably support the elbow from two different directions and ensure that the elbow will not be displaced or shaken during the processing.

[0027] Secondly, the shaft cylinder of the elbow of the grain unloading cylinder is supported and limited by the third support plate 4, and the rectangular steps on the elbow of the grain unloading cylinder are supported and limited by the fourth support plate 5, providing additional support points for the entire grain unloading cylinder structure, enhancing its stability on the tooling, thereby helping to withstand various forces and vibrations during the processing and reducing the processing errors and scrap rates caused by unstable structures.

[0028] Furthermore, the two pressing assemblies 6 are symmetrically and obliquely arranged on both sides of the unloading cylinder elbow, which can apply uniform pressure to the elbow from different angles, ensuring that the elbow always maintains a stable clamping state during the processing and effectively avoiding deformation or displacement of the elbow caused by excessive unilateral force.

[0029] The first support plate 2 and the second support plate 3 are respectively provided with a first arc groove and a second arc groove, and the first arc groove and the second arc groove are respectively adapted to the outer side walls of the elbow of the unloading cylinder.

[0030] With such a design, first of all, both the first arc-shaped groove and the second arc-shaped groove are adapted to the outer wall of the discharge barrel elbow. The tight fit can achieve precise positioning, prevent the transverse and longitudinal displacement of the discharge barrel elbow during processing, and ensure the accuracy of processing. At the same time, the fit increases the contact area, improves the support stability, firmly fixes the discharge barrel elbow, and prevents it from shaking and tilting during processing, which is conducive to ensuring the processing quality.

[0031] Secondly, the design of the first arc-shaped groove and the second arc-shaped groove can evenly distribute the processing force on the surface of the discharge barrel elbow, so that it can better withstand forces in different directions, reduce local stress concentration, and lower the risk of deformation and damage. Moreover, the smooth surface of the arc-shaped groove can reduce the wear and scratch on the outer wall of the discharge barrel elbow, improving the service life and appearance quality of the discharge barrel elbow.

[0032] Finally, the fact that both the first arc-shaped groove and the second arc-shaped groove are adapted to the discharge barrel elbow enables quick and accurate placement during installation, without the need for complex adjustment and alignment, saving installation time and improving processing efficiency.

[0033] A third arc-shaped groove is provided on the third support plate 4, and the third arc-shaped groove is adapted to the outer wall of the shaft barrel of the grain unloading barrel elbow.

[0034] With such a design, first of all, the third arc-shaped groove is adapted to the outer wall of the shaft barrel of the grain unloading barrel elbow. The tight fit can achieve precise positioning and ensure the accuracy of processing. At the same time, the fit increases the contact area, improves the support stability, firmly fixes the discharge barrel elbow, and prevents it from shaking and tilting during processing, which is conducive to ensuring the processing quality.

[0035] Secondly, the design of the third arc-shaped groove can evenly distribute the processing force on the surface of the shaft barrel of the grain unloading barrel elbow, so that it can better withstand forces in different directions, reduce local stress concentration, and lower the risk of deformation and damage. Moreover, the smooth surface of the third arc-shaped groove can reduce the wear and scratch on the outer wall of the shaft barrel surface of the grain unloading barrel elbow, improving the service life and appearance quality of the shaft barrel surface of the grain unloading barrel elbow.

[0036] Finally, the adaptation of the third arc-shaped groove to the shaft barrel of the discharge barrel elbow enables quick and accurate placement during installation, without the need for complex adjustment and alignment, saving installation time and improving processing efficiency.

[0037] The top of the fourth support plate 5 is of an "L"-shaped step structure and its step plane is horizontal. The top of the fourth support plate 5 is in close contact with the rectangular step on the outer wall of the discharge barrel elbow.

[0038] With such a design, firstly, it provides stable support for the discharge barrel, making it not easy to shake or shift during operation. Secondly, it evenly distributes the weight of the discharge barrel, reduces local stress concentration, and extends the service life. Thirdly, during installation, only alignment and fitting are required, enabling quick and accurate placement during installation, without the need for complex adjustment and alignment, saving installation time and improving processing efficiency.

[0039] The pressing assembly 6 includes a bearing plate 61 fixedly installed on the top of the tooling platform 1, and the bearing plate 61 is arranged perpendicular to the tooling platform 1.

[0040] A pressing plate 62 is movably arranged on the top of the bearing plate 61, and the bottom of the pressing plate 62 is flush with the top of the grain unloading pipe elbow.

[0041] With such a design, firstly, the vertically arranged bearing plate 61 and the tooling platform 1 form a stable right-angle structure, enabling the bearing plate 61 to better withstand the pressure from the pressing plate 62, ensuring that it will not deform or tilt during the process of pressing the grain unloading pipe elbow, thereby providing stable support for the entire pressing operation.

[0042] Secondly, the bottom of the pressing plate 62 is flush with the top of the grain unloading pipe elbow, so that when the pressing plate 62 presses the grain unloading pipe elbow, it can be closely attached to the grain unloading pipe elbow, ensuring uniform distribution of the pressing force, improving the pressing effect, and guaranteeing the stability and sealing performance of the grain unloading pipe elbow during operation.

[0043] Thirdly, this design allows the operator to intuitively see the relative position between the pressing plate 62 and the grain unloading pipe elbow, facilitating accurate adjustment of the position of the pressing plate 62, and making the operation process more convenient and efficient.

[0044] A baffle 63 is fixedly connected to the bottom of the end of the pressing plate 62 away from the grain unloading pipe elbow.

[0045] An activity groove 64 is formed through the top of the pressing plate 62, and the activity groove 64 is arranged along the length direction of the bearing plate 61.

[0046] The activity groove 64 is of a long strip structure, and both ends of the activity groove 64 are arc-shaped.

[0047] With such a design, stress concentration can be reduced, avoiding excessive stress at the corners that may cause cracks or damage to the bearing plate 61, making the stress distribution more uniform, and enhancing the overall strength and durability.

[0048] A threaded rod 65 is slidably inserted into the activity groove 64. The bottom end of the threaded rod 65 is fixedly connected to the tooling platform 1 by threading, and the top end of the threaded rod 65 passes through the activity groove 64 and is threadedly connected to a fastening nut 66.

[0049] During specific use, firstly, according to the actual situation of the grain unloading pipe elbow, the pressing plate 62 is pushed to move on the top of the bearing plate 61. At the same time, since the activity groove 64 is arranged along the length direction of the bearing plate 61 and the threaded rod 65 is slidably inserted into the activity groove 64, the threaded rod 65 slides in the activity groove 64 of the pressing plate 62, so that the pressing plate 62 is adjusted to a suitable position to effectively press the grain unloading pipe elbow.

[0050] When the clamping plate 62 is adjusted to a suitable position, tighten the fastening nut 66, which rotates downward on the threaded rod 65. The clamping plate 62 is firmly fixed at the current position through the squeezing effect with the supporting plate 61. At this time, the clamping plate 62 plays a role in limiting the movement of the elbow of the grain unloading drum.

[0051] With this design, firstly, the position can be easily adjusted by pushing the clamping plate 62 to move, which is simple and convenient and does not require complicated tools and skills, thus greatly saving time and labor costs.

[0052] Secondly, the clamping plate 62 can be firmly fixed by tightening the clamping nut 66, effectively preventing the grain unloading drum elbow from loosening or shifting due to various external forces, and effectively ensuring the stability and safety of the work.

[0053] Thirdly, the convenient operation and reliable fixing method greatly reduce the time required for equipment installation and commissioning, thereby greatly improving the efficiency of the entire workflow and making the entire work process smoother and more efficient.

[0054] The first support plate 2 , the second support plate 3 , the third support plate 4 and the fourth support plate 5 are all arranged perpendicular to the tooling platform 1 .

[0055] With this design, each support plate is vertically arranged with the tooling platform 1 to form a stable right-angle structure, which not only enables the support plate to better withstand pressure and various forces, ensuring that the device does not tilt or shake; it also achieves uniform force, evenly transferring the force to the tooling platform 1, reducing local stress concentration and extending the life of the equipment; it is also easy to install and adjust, without the need for complex angle adjustments during installation, and it is also easier to measure and position during adjustment, thereby improving efficiency.

[0056] The four corners of the tooling platform 1 are penetrated by connection holes 7 .

[0057] In this design, the connection holes 7 are arranged at the four corners of the tooling platform 1, so that the tooling platform can be conveniently fixed at a desired position by connecting members such as bolts and screws.

[0058] The bottom of the tooling platform 1 is evenly provided with a plurality of convex grooves 8 along its length direction, and the convex grooves 8 extend along its width direction.

[0059] With this design, firstly, the design of the convex groove 8 increases the contact area between the bottom of the tooling platform 1 and the external support structure or the installation foundation, so that the tooling platform 1 can more evenly distribute the pressure when bearing weight and external force, thereby improving the stability of the support.

[0060] Secondly, the shape of the convex groove 8 has a certain guiding effect, enabling the tooling platform 1 to be more easily aligned and positioned with the external support structure or installation foundation during the installation process. This guiding effect can reduce errors during the installation process and improve the installation accuracy and efficiency.

[0061] For those of ordinary skill in the art, according to the teachings of the present utility model, without departing from the principles and spirit of the present utility model, changes, modifications, substitutions, and variations made to the embodiments still fall within the protection scope of the present utility model.

Claims

1. A clamping tool suitable for processing a grain unloading drum elbow, comprising a tooling platform (1), characterized in that: A first support plate (2) and a second support plate (3) are provided on the top of the tooling platform (1) for supporting and limiting the two ends of the discharge barrel elbow respectively. The distribution directions of the first support plate (2) and the second support plate (3) are perpendicular to each other. A third support plate (4) is also provided on the tooling platform (1) for supporting and limiting the shaft cylinder on the grain discharge barrel elbow. Fourth support plates (5) are provided on both ends of the corresponding rectangular steps on the grain discharge barrel elbow on the tooling platform (1). Two clamping assemblies (6) are obliquely symmetrically provided on the tooling platform (1) on both sides of the discharge barrel elbow.

2. According to claim 1, a clamping tool suitable for processing the elbow of a grain unloading drum is characterized in that: The first support plate (2) and the second support plate (3) are respectively provided with a first arc-shaped groove and a second arc-shaped groove, and the first arc-shaped groove and the second arc-shaped groove are respectively adapted to the outer side wall of the elbow of the discharge barrel.

3. A clamping tool suitable for processing the elbow of a grain unloading drum according to claim 2, characterized in that: The third support plate (4) is provided with a third arc-shaped groove, and the third arc-shaped groove is matched with the outer side wall of the shaft cylinder of the grain unloading cylinder elbow.

4. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 1 is characterized in that: The top of the fourth support plate (5) is in an "L"-shaped step structure and its step plane is horizontal, and the top of the fourth support plate (5) fits tightly against the rectangular step on the outer side wall of the elbow of the discharge barrel.

5. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 1, characterized in that: The clamping assembly (6) comprises a bearing plate (61) fixedly mounted on the top of the tooling platform (1), and the bearing plate (61) and the tooling platform (1) are arranged vertically.

6. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 5, characterized in that: A pressing plate (62) is movably provided on the top of the bearing plate (61), and the bottom of the pressing plate (62) is flush with the elbow of the grain unloading drum.

7. A clamping tool suitable for processing the elbow of a grain unloading drum according to claim 6, characterized in that: A baffle (63) is fixedly connected to the bottom of one end of the pressing plate (62) away from the elbow of the grain unloading barrel.

8. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 7, characterized in that: A movable groove (64) is provided through the top of the pressing plate (62), and the movable groove (64) is arranged along the length direction of the bearing plate (61). The movable groove (64) is a long strip structure, and both ends of the movable groove (64) are arc-shaped.

9. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 8, characterized in that: A threaded rod (65) is slidably inserted into the movable groove (64), the bottom end of the threaded rod (65) is threadedly fixedly connected to the tooling platform (1), and the top end of the threaded rod (65) passes through the movable groove (64) and is threadedly connected to a fastening nut (66).

10. The clamping tool suitable for processing the elbow of a grain unloading drum according to claim 1, characterized in that: The first support plate (2), the second support plate (3), the third support plate (4) and the fourth support plate (5) are all arranged vertically to the tooling platform (1).