Aluminum lattice seamless welding machine

Abstract

The utility model relates to the technical field of seamless welding equipment, in particular to an aluminum lattice seamless welding machine which comprises a rack, a material placing mechanism, an adjusting mechanism, a mounting seat and a supporting mechanism, the material placing mechanism is arranged in the rack and is used for placing an aluminum lattice frame; the adjusting mechanism is driven by the horizontal moving part to move in the length direction of the material placing mechanism; the mounting base is driven by the adjusting mechanism to rotate along the material placing mechanism, the welding machine body is mounted at the output end of the mechanical arm, the supporting mechanism is composed of a supporting base and a lifting part, and the supporting base is used for supporting an aluminum lattice frame on the material placing mechanism. The adjusting mechanism is conveniently driven to horizontally move along the aluminum lattice through the horizontal moving part, the camera shooting device and the welding machine body at the output end of the mechanical arm are conveniently driven to rotate along the aluminum lattice through the adjusting mechanism to adjust the welding angle, then the aluminum lattice can be comprehensively welded, the welding steps are simplified, and the welding efficiency is improved. The machining time is shortened, and the seamless welding efficiency is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of seamless welding equipment, in particular to a seamless welder for aluminum flower grilles. Background Technique

[0002] Seamless welding is a fusion welding that uses an electric arc as a heat source and a gas as a shielding medium. When processing aluminum flower grilles, a seamless welder can be selected for welding.

[0003] A Chinese patent with the authorization announcement number CN214322341U discloses a seamless welder for aluminum flower grilles, which includes a support plate, a fixed seat, a locking mechanism, a movable seat, a movable block, a welder body and an adjustment disk; the fixed seat is arranged on the support plate and located on both sides of the support plate; the first slider is slidably arranged on the fixed seat; the first threaded rod is rotatably arranged on the first limiting plate and connected to the output shaft of the motor, and the first slider is threadedly connected to the first threaded rod; the movable seat is arranged on the first slider, and the second slider is slidably arranged on the movable seat; the second slider is threadedly connected to the second threaded rod; the adjustment disk is arranged on the second threaded rod and located outside the second limiting plate; the movable block is arranged on the second slider, the fixing plate is arranged on the first cylinder and connected to the welder body; the push plate is arranged on the telescopic rod of the second cylinder, and the fixed column is slidably arranged on the fixed seat and connected to the push plate. In the utility model, the operator is not easy to inhale harmful gases, is safer, does not need to hold the welder by hand for a long time, is not easy to produce fatigue, and improves work efficiency.

[0004] However, the above disclosed solution has the following deficiencies: the welder body in the above seamless welder can only weld the top surface and the longitudinal parts of the aluminum flower grille, while when welding the bottom surface of the aluminum flower grille, the aluminum flower grille needs to be turned over, which prolongs the processing time and reduces the welding efficiency. Content of the Utility Model

[0005] The purpose of the utility model is to propose a seamless welder for aluminum flower grilles aiming at the problems existing in the background technique.

[0006] The technical solution of the utility model: A seamless welder for aluminum flower grilles includes a frame, on which a horizontal moving member is arranged; a material placing mechanism, which is arranged inside the frame for placing the aluminum flower grille frame; an adjusting mechanism, which is sleeved outside the material placing mechanism, and the adjusting mechanism is driven by the horizontal moving member to displace along the length direction of the material placing mechanism; a mounting seat, which is mounted on the adjusting mechanism, and the mounting seat is driven by the adjusting mechanism to rotate along the material placing mechanism, a camera device and a robotic arm are arranged on the mounting seat, and a welder body is mounted at the output end of the robotic arm; and a supporting mechanism, which is mounted on the adjusting mechanism, and the supporting mechanism is composed of a supporting seat and a lifting member, the supporting seat corresponds to the welder body at the output end of the robotic arm and is used to support the aluminum flower grille frame on the material placing mechanism.

[0007] Preferably, the material placing mechanism includes a material placing frame installed inside the machine frame. Support legs are provided at the bottom end of the material placing frame, and the bottom ends of the support legs are connected to the bottom end of the machine frame; a first clamping seat installed on the inner wall of the material placing frame; and a second clamping seat adjustably installed on the inner wall of the material placing frame.

[0008] Preferably, sliding seats are installed at both ends of the second clamping seat. Two groups of sliding channels are symmetrically formed on the material placing frame. The sliding seats are slidably connected to the corresponding sliding channels. A plug rod is movably inserted between the material placing frame and the sliding seats. A plurality of groups of jacks are evenly formed at the top end of the material placing frame corresponding to the sliding channels.

[0009] Preferably, the adjusting mechanism includes a stabilizing seat installed on the horizontal moving member. The horizontal moving member drives the stabilizing seat to adjust the displacement along the length direction of the material placing frame; a connecting seat rotatably connected to the stabilizing seat; and a driving assembly arranged on the stabilizing seat for driving the connecting seat to rotate along the stabilizing seat.

[0010] Preferably, the driving assembly is composed of a gear and a toothed ring installed on the outer peripheral surface of the connecting seat. The gear is meshed with the toothed ring, and the gear is driven to rotate by a motor installed at the top end of the stabilizing seat.

[0011] Preferably, the support seat includes a base installed at the output end of the lifting member. An installation box is slidably connected to the lifting member. A plurality of groups of elastic members are arranged between the bottom end of the installation box and the base; and a plurality of groups of support rollers are provided. The plurality of groups of support rollers are rotatably connected to the inner wall of the installation box.

[0012] Compared with the prior art, the above technical solutions of the present utility model have the following beneficial technical effects: The present utility model facilitates the stable clamping of the aluminum flower grille to be seamlessly welded through the material placing mechanism; the horizontal moving member facilitates driving the adjusting mechanism to move horizontally along the aluminum flower grille. The adjusting mechanism facilitates driving the welding machine body at the output end of the camera device and the robotic arm to rotate along the aluminum flower grille for welding angle adjustment, so that the aluminum flower grille can be comprehensively welded without flipping the aluminum flower grille, simplifying the welding steps, shortening the processing time, and improving the seamless welding efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 is a schematic diagram of the overall structure of the present utility model;

[0014] Figure 2 is a schematic diagram of the structure of the adjusting mechanism of the present utility model;

[0015] Figure 3 is a schematic diagram of the structure of the support mechanism of the present utility model;

[0016] Figure 4 is a schematic diagram of the structure of the material placing mechanism of the present utility model.

[0017] Reference numerals: 1, frame; 101, horizontal moving member; 2, stable seat; 201, connecting seat; 202, toothed ring; 203, gear; 3, mounting seat; 301, imaging device; 302, robotic arm; 4, lifting member; 401, base; 402, mounting box; 403, support roller; 404, elastic member; 5, material placing rack; 501, sliding channel; 502, first clamping seat; 503, second clamping seat; 504, sliding seat; 505, jack. Detailed implementation

[0018] Embodiment 1

[0019] As Figure 1 、 Figure 2 And Figure 4 shown, a seamless aluminum flower grille welder proposed by the present utility model includes a frame 1, a material placing mechanism, an adjusting mechanism, a mounting seat 3, and a supporting mechanism; a horizontal moving member 101 is provided on the frame 1; the material placing mechanism is arranged inside the frame 1 for placing the aluminum flower grille frame; the adjusting mechanism is sleeved outside the material placing mechanism, and the adjusting mechanism is driven by the horizontal moving member 101 to displace along the length direction of the material placing mechanism; the mounting seat 3 is installed on the adjusting mechanism, and the mounting seat 3 is driven by the adjusting mechanism to rotate along the material placing mechanism. An imaging device 301 and a robotic arm 302 are provided on the mounting seat 3. The output end of the robotic arm 302 is installed with a welding machine main body. The robotic arm 302 can drive the welding machine main body to perform multi-dimensional welding along the aluminum flower grille. The supporting mechanism is installed on the adjusting mechanism. The supporting mechanism is composed of a supporting seat and a lifting member 4. The lifting member 4 is set as an electric push rod. The supporting seat corresponds to the welding machine main body at the output end of the robotic arm 302 and is used to support the aluminum flower grille frame on the material placing mechanism.

[0020] Further, the material placing mechanism includes a material placing rack 5, a first clamping seat 502, and a second clamping seat 503; the material placing rack 5 is installed inside the frame 1. The bottom end of the material placing rack 5 is provided with support legs, and the bottom ends of the support legs are connected to the bottom end of the frame 1; the first clamping seat 502 is installed on the inner wall of the material placing rack 5; the second clamping seat 503 is adjustably installed on the inner wall of the material placing rack 5. Both the first clamping seat 502 and the second clamping seat 503 are L-shaped, which is convenient for placing the aluminum flower grille frame.

[0021] Furthermore, sliding seats 504 are installed at both ends of the second clamping seat 503. Two groups of sliding channels 501 are symmetrically opened on the material placing rack 5. The sliding seats 504 are slidably connected to the corresponding sliding channels 501. A plug rod is movably inserted between the material placing rack 5 and the sliding seats 504. A plurality of groups of jacks 505 are uniformly opened at the top end of the material placing rack 5 and corresponding to the sliding channels 501.

[0022] Further, the adjusting mechanism includes a stabilizing base 2, a connecting base 201, and a driving assembly; the stabilizing base 2 is installed on the horizontal moving member 101, and the horizontal moving member 101 drives the stabilizing base 2 to adjust the displacement along the length direction of the material placing rack 5. Two groups of connecting bases 201 are symmetrically installed on the stabilizing base 2. The horizontal moving member 101 is composed of a motor-driven screw rod. The screw rod is rotatably connected to the machine frame 1. One group of connecting bases 201 is threadedly connected to the screw rod, and the other group of connecting bases 201 is slidably connected to the side wall of the machine frame 1; the connecting base 201 is rotatably connected to the stabilizing base 2 through a bearing; the driving assembly is arranged on the stabilizing base 2 and is used to drive the connecting base 201 to rotate along the stabilizing base 2. The mounting seat 3 is installed at the top end of the inner wall of the connecting base 201, and the lifting member 4 is installed at the end of the inner wall of the connecting base 201 opposite to the mounting seat 3. The output end of the lifting member 4 extends into the connecting base 201 and is connected to the support seat.

[0023] Furthermore, the driving assembly is composed of a gear 203 and a toothed ring 202 installed on the outer peripheral surface of the connecting base 201. The gear 203 is meshed and connected with the toothed ring 202, and the gear 203 is driven to rotate by a motor installed at the top end of the stabilizing base 2.

[0024] In this embodiment, when the inserting rod is removed, under the action of the sliding seat 504 and the sliding channel 501, the second clamping seat 503 can slide along the material placing rack 5 to approach or move away from the first clamping seat 502, so as to clamp aluminum flower grille frames of different sizes for subsequent welding.

[0025] The horizontal moving member 101 drives the stabilizing base 2 to move along the material placing rack 5 until the camera device 301 on the stabilizing base 2 moves to an appropriate position at the top of the aluminum flower grille frame. The lifting member 4 is started through the controller to drive the support seat at the output end to move upward until the top end of the support seat abuts against the bottom of the aluminum flower grille frame and other components for support, facilitating the stable welding of the welding machine main body.

[0026] The controller controls the camera device 301 to photograph, identify, and monitor the aluminum flower grille frame and other components clamped on the material placing rack 5, and transmits the detection information to the controller. The controller starts the robotic arm 302 to drive the welding machine main body at the output end to weld at the connection between the aluminum flower grille frame and other components where the width becomes wider. Under the action of the horizontal moving member 101 and the robotic arm 302, the welding machine main body can be driven to weld the top and longitudinal parts of the aluminum flower grille.

[0027] Next, the motor drives the gear 203 to rotate, and then drives the connecting seat 201 to rotate along the stable seat 2 through the toothed ring 202, so that the robotic arm 302 and the camera device 301 located at the top inside the connecting seat 201 in the initial state rotate to the lower part of the material placing rack 5. At the same time, the connecting seat 201 drives the support seat to rotate to the top of the aluminum flower grille. The output end of the lifting member 4 drives the support seat to move downward to abut against the top of the aluminum flower grille. Then, the robotic arm 302 drives the welding machine main body to perform seamless welding on the bottom of the aluminum flower grille of the material placing rack 5. The adjustment is convenient and fast, without the need to flip the aluminum flower grille, improving the seamless welding efficiency.

[0028] Embodiment 2

[0029] As Figure 2 and Figure 3 As shown, a seamless welding machine for aluminum flower grilles proposed by the present utility model, compared with Embodiment 1, the support seat includes a base 401 and support rollers 403; the base 401 is installed at the output end of the lifting member 4, and an installation box 402 is slidably connected to the lifting member 4. A plurality of groups of elastic members 404 are arranged between the bottom end of the installation box 402 and the base 401. The elastic members 404 are composed of telescopic rods and springs sleeved outside the telescopic rods; a plurality of groups of support rollers 403 are provided, and the plurality of groups of support rollers 403 are rotatably connected to the inner wall of the installation box 402.

[0030] In this embodiment, when the lifting member 4 drives the base 401 to move towards the aluminum flower grille until the support rollers 403 abut against the aluminum flower grille, through the self-adjustment of the elastic members 404, damage to the aluminum flower grille caused by too large abutting force can be avoided. At the same time, when the horizontal moving member 101 drives the robotic arm 302 to move horizontally along the aluminum flower grille for adjustment, the elastic members 404 and the installation box 402 can cooperate with each other to move along the aluminum flower grille, avoiding frequent adjustment of the lifting member 4 and reducing the adjustment steps, making it more convenient and fast to use.

[0031] The above has described in detail the embodiments of the present utility model with reference to the drawings. However, the present utility model is not limited thereto. Within the scope of knowledge possessed by those skilled in the art to which it pertains, various changes can be made without departing from the gist of the present utility model.

Claims

1. A seamless aluminum grille welding machine, characterized in that: include A frame (1) on which a horizontal moving member (101) is arranged; A material placement mechanism, which is arranged inside the frame (1) and is used to place the aluminum grille frame; An adjusting mechanism is sleeved on the outside of the material placing mechanism, and the adjusting mechanism is driven by a horizontal moving member (101) to move along the length direction of the material placing mechanism; A mounting seat (3) is mounted on the adjustment mechanism, the mounting seat (3) is driven by the adjustment mechanism to rotate along the material placement mechanism, a camera device (301) and a mechanical arm (302) are arranged on the mounting seat (3), and a welding machine body is installed at the output end of the mechanical arm (302); And a support mechanism, which is installed on the adjustment mechanism, the support mechanism is composed of a support seat and a lifting member (4), the support seat corresponds to the welding machine body at the output end of the mechanical arm (302), and is used to support the aluminum grille frame on the material placement mechanism.

2. The aluminum grille seamless welding machine according to claim 1, characterized in that: The feeding mechanism includes A material rack (5) is installed inside the frame (1), and a support leg is provided at the bottom end of the material rack (5), and the bottom end of the support leg is connected to the bottom end of the frame (1); A first clamping seat (502) mounted on the inner wall of the material rack (5); And a second clamping seat (503) which is adjustably mounted on the inner wall of the material rack (5).

3. The aluminum grille seamless welding machine according to claim 2, characterized in that: Slide seats (504) are installed at both ends of the second clamping seat (503), two groups of sliding channels (501) are symmetrically opened on the material rack (5), the slide seats (504) are slidably connected with the corresponding sliding channels (501), an insertion rod is movably inserted between the material rack (5) and the slide seats (504), and a plurality of groups of insertion holes (505) are evenly opened at the top of the material rack (5) and at positions corresponding to the sliding channels (501).

4. The aluminum grille seamless welding machine according to claim 3, characterized in that: The regulating mechanism includes A stabilizing seat (2) is mounted on a horizontal moving member (101), and the horizontal moving member (101) drives the stabilizing seat (2) to perform displacement adjustment along the length direction of the material rack (5); A connecting seat (201) rotatably connected to the stabilizing seat (2); And a driving assembly, which is arranged on the stabilizing seat (2) and is used to drive the connecting seat (201) to rotate along the stabilizing seat (2).

5. The aluminum grille seamless welding machine according to claim 1, characterized in that: The driving assembly is composed of a gear (203) and a gear ring (202) installed on the outer peripheral surface of the connecting seat (201). The gear (203) is meshedly connected with the gear ring (202). The gear (203) is driven to rotate by a motor installed on the top of the stabilizing seat (2).

6. The aluminum grille seamless welding machine according to claim 1, characterized in that: Support base includes A base (401) is mounted on the output end of the lifting member (4); a mounting box (402) is slidably connected to the lifting member (4); and a plurality of groups of elastic members (404) are arranged between the bottom end of the mounting box (402) and the base (401); And support rollers (403), which are provided in multiple groups, and the multiple groups of support rollers (403) are rotatably connected to the inner wall of the installation box (402).

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