Battery tab welding line positioning clamp

By designing a battery ear welding line positioning fixture suitable for cylindrical and cube batteries, the inclined surface and right-angle groove structure of the mobile seat, combined with the adjustment of the drive member, the precise positioning and welding of the battery ears is achieved, solving the problem of insufficient shape and specification adaptability in the prior art, and improving the accuracy and versatility of welding.

CN223043940UActive Publication Date: 2025-07-01ZHUHAI HUARUI TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202421787125.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-25
Publication Date
2025-07-01
Estimated Expiration
2034-07-25

AI Technical Summary

Technical Problem

The existing pole ear positioning fixtures cannot adapt to cube and cylindrical batteries at the same time, resulting in inaccurate welding position, affecting the normal welding of battery pole ears, and cannot meet the positioning needs of batteries of different specifications.

Method used

A battery ear welding wire positioning fixture is designed, including a base, a battery fixing mechanism and a wire compression mechanism. The inclined surfaces and right-angled grooves of the two mobile seats are used to meet the positioning needs of the cylinder and cube batteries respectively. The position of the mobile seat is adjusted through the driving member, and the precise positioning welding is achieved in combination with the wire compression mechanism.

Benefits of technology

Accurate positioning and welding of batteries of different shapes and specifications is achieved, improving the accuracy and versatility of welding, and meeting the positioning needs of multiple batteries.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223043940U_ABST
    Figure CN223043940U_ABST
Patent Text Reader

Abstract

The utility model discloses a battery tab bonding wire positioning clamp which comprises a base, a battery fixing mechanism and a wire pressing mechanism, and a tab positioning groove is formed in the position, between the battery fixing mechanism and the wire pressing mechanism, of the base. The battery fixing device is characterized in that the battery fixing mechanism comprises two moving seats which are respectively arranged on the base and can relatively move close to or away from each other left and right, an adjusting pressing block which can be movably connected to the base through a bolt in a front-and-back adjusting manner, and a first driving component for driving the two moving seats to move; wherein the opposite inner sides of the two movable seats are inclined planes, a first positioning area for placing a cylindrical battery is formed between the two inclined planes, right-angle grooves are formed in the inclined planes in an inward concave mode, and a second positioning area for placing a square battery is formed between the two right-angle grooves. And the cylindrical battery and the cubic battery are positioned and placed through the inclined planes and the right-angle grooves on the two movable seats respectively, so that the universality of the positioning fixture is improved.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model particularly relates to a positioning fixture for welding wires of battery tabs. Background Art

[0002] The tab positioning fixture is a device used to fix the tabs during the manufacturing process of battery tabs, so that the tabs occupy the correct positions to receive processing or detection.

[0003] The original tab positioning fixture cannot position the tabs of the battery to handle the wires required for welding any type of battery, and the positioning of the welding positions of the wires and the tabs is not very accurate, affecting the normal welding of the battery tabs and resulting in welding errors; and currently, the positioning fixture for batteries generally only applies to the positioning of single-type batteries such as cube-shaped or cylindrical-shaped batteries, and cannot be used for the positioning of both cube-shaped and cylindrical-shaped batteries, thus failing to meet the usage requirements. Summary of the Utility Model

[0004] Aiming at the defects existing in the above-mentioned prior art, the technical problem to be solved by the utility model is to provide a positioning fixture for welding wires of battery tabs.

[0005] A positioning fixture for welding wires of battery tabs includes a base, a battery fixing mechanism, and a wire pressing mechanism. A tab positioning groove is arranged on the base between the battery fixing mechanism and the wire pressing mechanism. The battery fixing mechanism includes two moving seats respectively arranged on the base and capable of making relative left-right approaching or separating displacements, an adjusting pressure block movably connected to the base in a front-back adjustable manner through bolts, and a first driving member for driving the two moving seats to move.

[0006] Wherein, the relative inner sides of the two moving seats are both inclined planes. A first positioning area for placing cylindrical batteries is formed between the two inclined planes, and right-angled grooves are concavely arranged on the inclined planes. A second positioning area for placing square batteries is formed between the two right-angled grooves.

[0007] In one embodiment, a limiting flange is arranged on the side of the moving seat away from the adjusting pressure block. The limiting flange protrudes above the inclined plane, and the limiting flange is set as the front reference plane of the battery, and the adjusting pressure block is set as the rear reference plane of the battery.

[0008] In one embodiment, the first driving member includes a first screw rod and a first guide shaft respectively arranged horizontally in the transverse direction. The first screw rod can rotate relative to the base. The first screw rod respectively has a first thread section and a second thread section, and the thread rotation directions of the first thread section and the second thread section are opposite. The two moving seats are respectively threadedly connected to the first thread section and the second thread section in a one-to-one correspondence, and the two moving seats are movably sleeved on the first guide shaft through linear bearings.

[0009] In one embodiment, the base is provided with threaded holes, and the adjusting pressing block is correspondingly provided with long slot holes corresponding to the threaded holes. The adjusting pressing block is fixedly connected to the battery fixing plate body through bolts cooperating with the long slot holes and the threaded holes, and its position is adjusted according to the length of the battery.

[0010] In one embodiment, a lifting seat capable of lifting and moving and a second driving member for driving the lifting seat to lift and move are respectively arranged on the base, and two moving seats and the first driving member are both arranged on the lifting seat.

[0011] In one embodiment, the second driving member includes a second screw rod and a second guide shaft respectively arranged vertically on the base. The second screw rod is in threaded fit and inserted on the base. The lifting seat is movably sleeved on the second guide shaft through a linear bearing, and the upper end of the second screw rod is rotatably connected to the lifting seat.

[0012] In one embodiment, the wire pressing mechanism includes a clamping mechanism and a fixing groove for positioning and inlaying the positive and negative wires. The positive and negative wires are placed in the fixing groove and fixed by the clamping mechanism, and the positive and negative wires are in contact with the positive and negative ear tabs of the ear tab positioning groove.

[0013] In one embodiment, the clamping mechanism includes a pressing plate rotatably arranged on the base and located above the fixing groove. A torsion spring is arranged at the rotational connection of the pressing plate and the base, and the pressing plate is kept in a state of rotationally abutting against the wire in the fixing groove through the torsion spring.

[0014] In one embodiment, a guide rail is arranged on the base, and the adjusting pressing block is movably arranged on the guide rail.

[0015] In summary, the beneficial effects of the present utility model compared with the prior art are as follows:

[0016] The present utility model respectively satisfies the positioning placement of cylindrical and cubic batteries through the inclined surfaces and right-angled grooves on the two moving seats, thereby increasing the versatility of the positioning fixture;

[0017] Moreover, the two moving seats are driven by the first driving member to perform relative approaching or separating adjustment movements, so as to meet the positioning placement of batteries of different specifications and sizes;

[0018] When the battery is positioned between the two moving seats, the ear tabs located thereon are positioned in the ear tab positioning grooves, and the wires to be welded to the ear tabs are positioned in the ear tab positioning grooves through the wire pressing mechanism, so that the wires and the ear tabs can be positioned and welded. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 is a schematic perspective view of a battery ear tab wire welding positioning fixture in an embodiment of the present utility model;

[0020] Figure 2 The top view of a battery tab wire welding positioning fixture in an embodiment of the present utility model;

[0021] Figure 3 In an embodiment of the present utility model Figure 2 The schematic cross-sectional structure view of A-A;

[0022] Figure 4 In an embodiment of the present utility model Figure 2 The schematic cross-sectional structure view of B-B. Specific embodiments

[0023] The present utility model will be further described below in conjunction with the accompanying drawings and specific embodiments:

[0024] As Figures 1 to 4 shown, a battery tab wire welding positioning fixture is preferably provided in an embodiment of the present utility model, which includes a base 1, a battery fixing mechanism 2 and a wire pressing mechanism 3. A tab positioning groove 4 is provided on the base 1 between the battery fixing mechanism 2 and the wire pressing mechanism 3. The battery fixing mechanism 2 includes two moving seats 5 respectively arranged on the base 1 and capable of moving relatively closer or farther away from each other, an adjusting pressing block 6 movably connected to the base 1 in a front-back adjustable manner through bolts, and a first driving member 7 for driving the two moving seats 5 to move. Wherein, the relative inner sides of the two moving seats 5 are both inclined surfaces 51, a first positioning area for placing a cylindrical battery is formed between the two inclined surfaces 51, and a right-angled groove 52 is recessed on the inclined surface 51, and a second positioning area for placing a square battery is formed between the two right-angled grooves 52.

[0025] Specifically, the inclined surfaces and right-angled grooves on the two moving seats are respectively used to meet the positioning and placement of cylindrical and cubic batteries, thereby increasing the versatility of the positioning fixture; that is, the cylindrical battery can be positioned and placed horizontally between the two inclined surfaces. While realizing the positioning and placement of the battery through the guiding and limiting of the two inclined surfaces, at this time, one end tab of the battery is positioned and placed in the tab positioning groove, and the adjusting pressing block limits and abuts against the other end of the battery, thereby forming the limiting and positioning of the battery; when it is necessary to assist in welding the tab of the cubic battery, the cubic battery can be positioned and placed in the right-angled grooves on the two moving seats.

[0026] And the first driving member is used to drive the two moving seats to move relatively closer or farther away, so as to meet the positioning and placement of batteries of different specifications;

[0027] When the battery is positioned between the two moving seats, the tab on it is positioned in the tab positioning groove, and the wire to be welded to the tab is caused by the wire pressing mechanism to have one end positioned in the tab positioning groove, so that the wire and the tab can be positioned and welded.

[0028] Further, a limiting flange 53 is provided on the side of the moving seat 5 away from the adjusting pressing block 6. The limiting flange 53 protrudes above the inclined surface 51, and the limiting flange 53 is set as the front reference plane of the battery, and the adjusting pressing block 6 is set as the rear reference plane of the battery.

[0029] Further, the first driving member 7 includes a first screw rod 71 and a first guide shaft 72 which are respectively arranged horizontally in the transverse direction. The first screw rod 71 can rotate relative to the base 1. The first screw rod 71 has a first thread section and a second thread section respectively, and the thread rotation directions of the first thread section and the second thread section are opposite. The two moving seats 5 are respectively threadedly connected to the first thread section and the second thread section in a one-to-one correspondence, and the two moving seats are movably sleeved on the first guide shaft 72 through linear bearings. Specifically, by screwing the first screw rod, the moving seat can be driven to move along the axial direction of the first guide shaft through the first screw rod. Also, because the thread rotation directions of the first thread section and the second thread section on the first screw rod are opposite, the two moving seats can be driven to move relatively closer or farther away.

[0030] Further, a threaded hole 11 is provided on the base 1, and the adjusting pressing block 6 is provided with an elongated slot hole 12 corresponding to the threaded hole 11. The adjusting pressing block 6 is fixed to the battery fixing plate body by bolts through the elongated slot hole 12 and the threaded hole 11, and its position is adjusted according to the length of the battery.

[0031] Further, a lifting seat 8 capable of lifting and moving and a second driving member 9 for driving the lifting seat 8 to lift and move are respectively arranged on the base 1. The two moving seats 5 and the first driving member 7 are both arranged on the lifting seat 8. Thus, through the cooperation of the second driving member, the lifting seat, the first driving member and the two moving seats, the two moving seats can be driven to make relative adjustment movements of approaching or separating, and at the same time, they can make lifting adjustment movements relative to the pole ear positioning groove, so as to meet the positioning and placing of batteries with different specifications, sizes and heights for auxiliary welding.

[0032] Further, the second driving member 9 includes a second screw rod 91 and a second guide shaft 92 which are respectively arranged vertically on the base 1. The second screw rod 91 is threadedly inserted and connected to the base 1. The lifting seat 8 is movably sleeved on the second guide shaft 92 through a linear bearing, and the upper end of the second screw rod 91 is rotationally connected to the lifting seat 8. Specifically, by screwing the second screw rod, the lifting seat can move along the axial direction of the second guide shaft as the second screw rod rotates, so as to realize the lifting adjustment of the lifting seat.

[0033] Further, the wire pressing mechanism 3 includes a clamping mechanism 31 and a fixing groove 32 for positioning and inlaying the positive and negative wires. The positive and negative wires are placed in the fixing groove 32 and fixed by the clamping mechanism 31, and the positive and negative wires are in contact with the positive and negative pole ears of the pole ear positioning groove 4.

[0034] Furthermore, the clamping mechanism 31 includes a pressing plate 33 rotatably disposed on the base 1 and located above the fixing groove 32. A torsion spring is provided at the rotational connection between the pressing plate 33 and the base 1, so that the pressing plate is kept in a rotational contact state against the wire in the fixing groove 32 by the torsion spring.

[0035] Furthermore, a guide rail 99 is provided on the base 1, and the adjusting pressing block 6 is movably disposed on the guide rail 99.

[0036] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above embodiments. The above embodiments and the descriptions in the specification only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention will also have various

[0037] changes and improvements, and these changes and improvements all fall within the scope of the present invention claimed. The scope of protection claimed by the present invention is defined by the appended claims and their equivalents.

Claims

1. A battery tab welding wire positioning fixture, comprising a base (1), a battery fixing mechanism (2) and a wire pressing mechanism (3), wherein a tab positioning groove (4) is provided on the base (1) between the battery fixing mechanism (2) and the wire pressing mechanism (3), and characterized in that: The battery fixing mechanism (2) comprises two movable seats (5) respectively arranged on the base (1) and capable of being moved closer to or farther from the left and right, an adjusting pressure block (6) connected to the base (1) by bolts and capable of being adjusted and moved forward and backward, and a first driving member (7) for driving the two movable seats (5) to move; The inner sides of the two movable seats (5) are both inclined surfaces (51), a first positioning area for placing cylindrical batteries is formed between the two inclined surfaces (51), and a right-angle groove (52) is concavely arranged on the inclined surface (51), and a second positioning area for placing square batteries is formed between the two right-angle grooves (52).

2. A battery tab welding wire positioning fixture according to claim 1, characterized in that: A limiting flange (53) is provided on the side of the movable seat (5) away from the adjusting pressure block (6), the limiting flange (53) protrudes above the inclined surface (51), the limiting flange (53) is set as the front reference surface of the battery, and the adjusting pressure block (6) is set as the rear reference surface of the battery.

3. A battery tab welding wire positioning fixture according to claim 1, characterized in that: The first driving member (7) comprises a first screw rod (71) and a first guide shaft (72) which are respectively arranged in a horizontal manner. The first screw rod (71) can rotate relative to the base (1). The first screw rod (71) has a first thread segment and a second thread segment, respectively. The thread rotation direction of the first thread segment is opposite to the thread rotation direction of the second thread segment. The two movable seats (5) are respectively connected to the first thread segment and the second thread segment in a one-to-one correspondence with each other, and the two movable seats are placed on the first guide shaft (72) through a linear bearing movable sleeve.

4. A battery tab welding wire positioning fixture according to claim 1, characterized in that: The base (1) is provided with a threaded hole (11), and the adjusting pressure block (6) is provided with a long slot hole (12) corresponding to the threaded hole (11). The adjusting pressure block (6) is fixed to the battery fixing plate body by bolts through the long slot hole (12) and the threaded hole (11), and the position is adjusted according to the length of the battery.

5. A battery tab welding wire positioning fixture according to any one of claims 1 to 4, characterized in that: The base (1) is provided with a lifting seat (8) capable of being lifted and lowered and a second driving member (9) for driving the lifting seat (8) to be lifted and lowered. The two moving seats (5) and the first driving member (7) are both arranged on the lifting seat (8).

6. A battery tab welding wire positioning fixture according to claim 5, characterized in that: The second driving member (9) comprises a second screw rod (91) and a second guide shaft (92) which are respectively arranged vertically on the base (1); the second screw rod (91) is threadedly inserted into the base (1); the lifting seat (8) is placed on the second guide shaft (92) via a linear bearing movable sleeve; the upper end of the second screw rod (91) is rotatably connected to the lifting seat (8).

7. A battery tab welding wire positioning fixture according to any one of claims 1 to 4, characterized in that: The wire clamping mechanism (3) comprises a clamping mechanism (31) and a fixing groove (32) for positioning and embedding the positive and negative electrode wires. The positive and negative electrode wires are placed in the fixing groove (32) and fixed by the clamping mechanism (31). The positive and negative electrode wires are in contact with the positive and negative electrode ears of the electrode ear positioning groove (4).

8. A battery tab welding wire positioning fixture according to claim 7, characterized in that: The clamping mechanism (31) comprises a pressure plate (33) rotatably arranged on the base (1) and located above the fixing groove (32); a torsion spring is arranged at the rotation connection between the pressure plate (33) and the base (1), and the torsion spring is used to keep the pressure plate in a rotationally pressed state against the wire in the fixing groove (32).

9. A battery tab welding wire positioning fixture according to claim 4, characterized in that: A guide rail (99) is provided on the base (1), and the adjusting pressure block (6) is movably arranged on the guide rail (99).