Automatic earphone cabin loudspeaker assembling equipment

Abstract

The utility model relates to an automatic earphone cabin loudspeaker assembling device, the specific structure is that the automatic earphone cabin loudspeaker assembling device comprises a streamline mechanism and a material conveying module arranged on the streamline mechanism, the material conveying module comprises a material conveying motion module and a material conveying clamping jaw, and the streamline mechanism comprises a return line module and a main line module. The motion trail of the material conveying clamping jaw covers the return line module and the main line module, a mechanical arm module, a visual module and a feeding module are sequentially arranged along the main line module, and the visual module is divided into an upper visual system, a lower visual system and a feeding visual system. The feeding module comprises a feeding conveying belt and a feeding supporting frame arranged on one side of the feeding conveying belt, a feeding tray is detachably connected to the feeding supporting frame, a feeding hole matched with the feeding tray is formed in the feeding supporting frame, a discharging carrying module and a material throwing module are fixedly arranged at the tail end of the main flow line module, the surface of the material throwing module is inclined, and the discharging carrying module and the material throwing module are fixedly arranged on the main flow line module. And by arranging an automatic material conveying and feeding structure, the automatic assembling effect is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of earphone bin speaker assembly, in particular to an automatic earphone bin speaker assembly device. Background Art

[0002] An earphone bin is a product for wireless earphone pairing, which can supplement electric energy through charging and synchronously conduct the electric energy into the wireless earphone. It is an important component in the use process of wireless earphones.

[0003] During the use of the earphone bin, a Bluetooth reminder is required when connecting to the earphone, and an external reminder sound is required. Therefore, a speaker needs to be connected. When assembling the speaker of the earphone bin, after the earphone bin is loaded, the speaker is manually placed into the limiting groove of the earphone bin to complete the installation of the speaker, so that the earphone bin can play sound externally.

[0004] The installation of the speaker by manual labor has low efficiency, and the speakers installed manually will have more errors, which will lead to problems with the external sound quality or the failure of the external function of the earphone bin. Therefore, the existing manual assembly of speakers has the problem of inaccurate assembly. Content of the Utility Model

[0005] The purpose of the utility model is to load and assemble in an automated manner, and be able to assemble the speaker of the earphone bin onto the earphone bin with high quality.

[0006] To achieve the above purpose, the utility model provides the following technical solutions: including a streamline mechanism and a material transporting module arranged on the streamline mechanism. The material transporting module includes a material transporting motion module and a material transporting gripper. The streamline mechanism includes a return line module and a main line module. The motion trajectory of the material transporting gripper covers the return line module and the main line module. Along the main line module, a manipulator module, a vision module and a loading module are arranged in sequence. The vision module is divided into an upper vision system, a lower vision system and a loading vision system. The loading module includes a loading conveyor belt and a loading support frame arranged on one side of the loading conveyor belt. A loading tray is detachably connected to the loading support frame. The loading module also includes a loading support rod and a loading support plate fixedly connected to the top of the loading support rod. Loading holes matching the loading tray are formed on the loading support plate. A loading servo module is arranged on one side of the loading conveyor belt. A blanking handling module and a throwing module are fixedly arranged at the end of the main line module. The surface of the throwing module is inclined.

[0007] Preferably, the upper vision system includes an upper vision camera and an upper vision moving module, the lower vision system includes a lower vision support frame and a lower vision camera, the upper vision camera and the lower vision camera are opposite in position, and the openings of the upper vision camera and the lower vision camera face each other.

[0008] Preferably, the loading vision system includes a loading light-shielding plate and a loading camera disposed at the center of the loading light-shielding plate. A loading vision frame is fixedly connected to the loading light-shielding plate, and the loading camera is fixedly connected to the loading vision frame.

[0009] Preferably, the material throwing module includes an inclined material throwing plate and a material throwing support frame for supporting the material throwing plate. Several positioning and blocking members are provided on the material throwing plate.

[0010] Preferably, the main flow line module includes a main flow line conveyor belt and a main flow line frame body. The main flow line conveyor belt is drivingly connected to the main flow line frame body, and a lifting mechanism is provided on one side of the main flow line frame body.

[0011] Preferably, the manipulator module is divided into a manipulator main body and an adsorption structure located at the front end of the manipulator main body. The adsorption structure includes an adsorption air pump and an adsorption suction nozzle.

[0012] The beneficial effects of the present utility model are as follows:

[0013] 1. By setting the main flow line module and the return flow line module, the earphone bins can be fed in two non-interfering paths, improving the transportation efficiency of earphone bin feeding.

[0014] 2. By setting a speaker feeding device capable of automatically replacing trays, the feeding efficiency of speakers can be improved, and feeding stagnation due to process conflicts can be avoided.

[0015] 3. By setting a loading vision system while the upper vision module and the lower vision module exist, the placement accuracy during the feeding process of the speakers can be further improved and detected. Description of the Drawings

[0016] Figure 1 is a schematic structural diagram of an automatic earphone bin speaker assembly device of the present utility model;

[0017] Figure 2 is a schematic structural diagram of the manipulator module of the present utility model;

[0018] Figure 3 is a schematic structural diagram of the feeding module of the present utility model;

[0019] Figure 4 is a schematic structural diagram of the upper vision system of the present utility model;

[0020] Figure 5 Structural schematic diagram of the lower vision system of the present utility model;

[0021] Figure 6 Structural schematic diagram of the loading vision system of the present utility model;

[0022] Figure 7 Structural schematic diagram of the material throwing module of the present utility model.

[0023] In the figure:

[0024] 1. Flow line mechanism; 11. Return line module; 12. Main line module; 121. Main line conveyor belt; 122. Main line frame; 123. Lifting mechanism; 13. Unloading handling module; 14. Material throwing module; 141. Material throwing plate; 142. Material throwing support frame; 143. Positioning blocking member;

[0025] 2. Material transporting module; 21. Material transporting motion module; 22. Material transporting gripper;

[0026] 3. Manipulator module; 31. Manipulator main body; 32. Adsorption structure; 321. Adsorption air pump; 322. Adsorption suction nozzle;

[0027] 4. Vision module; 41. Upper vision system; 411. Upper vision camera; 412. Upper vision moving module; 42. Lower vision system; 421. Lower vision support frame; 422. Lower vision camera; 43. Loading vision system; 431. Loading light-shielding plate; 432. Loading camera; 433. Loading vision frame;

[0028] 5. Loading module; 51. Loading conveyor belt; 52. Loading support frame; 53. Loading tray; 54. Loading support rod; 55. Loading support plate; 56. Loading hole; 57. Loading servo module. Specific embodiments

[0029] In order to make the objectives, technical solutions and advantages of the present utility model clearer and more understandable, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only used to explain the present utility model and are not used to limit the present utility model.

[0030] Refer to Figure 1-7A streamline mechanism 1 is set, and the streamline mechanism 1 includes a return line module 11 and a main line module 12, wherein the return line module 11 is used for cyclic loading, and the earphone charging bin is placed on a carrier located on the return line module 11, and cyclic loading is performed under the circulation of the cam divider, and the main line module 12 includes a main line conveyor belt 121 and a main line frame 122. The main line module 12 is a processing streamline, and can process the earphone charging bin from the return line module 11. The main line conveyor belt 121 is transmission-connected to the main line frame 122, and is transported by the main line conveyor belt 121. A lifting mechanism 123 is set on one side of the main line frame 122, and the lifting processing is performed by the lifting mechanism 123.

[0031] refer to Figure 1-7 A material transport module 2 is arranged on the streamline mechanism 1, and the material transport module 2 includes a material transport motion module 21 and a material transport clamp 22. The motion trajectory of the material transport clamp 22 covers the return line module 11 and the mainstream line module 12. The earphone bin carrier on the return line module 11 is grasped by the material transport clamp 22 and placed on the mainstream line module 12 to perform the loading operation.

[0032] refer to Figure 1-7 Along the mainstream line module 12, a manipulator module 3, a vision module 4 and a loading module 5 are sequentially arranged. The manipulator module 3 can load the speaker and assemble it into the earphone charging bin, the vision module 4 can perform detection and positioning, and the loading module 5 can transport and load the speaker and install it through the manipulator module 3.

[0033] refer to Figure 1-7 The manipulator module 3 is divided into a manipulator body 31 and an adsorption structure 32 located at the front end of the manipulator body 31. The adsorption structure 32 includes an adsorption air pump 321 and an adsorption nozzle 322. The adsorption of the adsorption nozzle 322 can drive the speaker and assemble it on the earphone compartment.

[0034] refer to Figure 1-7, the vision module 4 is divided into an upper vision system 41, a lower vision system 42 and a loading vision system 43. The upper vision system 41 can perform positioning detection from above, the lower vision system 42 can perform positioning detection from below, and the loading vision system 43 can perform loading positioning. The loading module 5 includes a loading conveyor belt 51 and a loading support frame 52 arranged on one side of the loading conveyor belt 51. A loading tray 53 is detachably connected to the loading support frame 52 and is conveyed on the loading conveyor belt 51 through the loading tray 53. The loading module 5 also includes a loading support rod 54 and a loading support plate 55 fixedly connected to the top of the loading support rod 54. The loading tray 53 is transported below the loading support plate 55. A loading hole 56 matching the loading tray 53 is opened on the loading support plate 55. The loading tray 53 is lifted and lowered by a set of lifting mechanisms and passes through the loading hole 56 to the loading support plate 55. A loading servo module 57 is arranged on one side of the loading conveyor belt 51 and is driven by the loading servo module 57 to drive the loading conveyor belt 51 to load materials.

[0035] Reference Figure 1-7 , the upper vision system 41 includes an upper vision camera 411 and an upper vision moving module 412. The lower vision system 42 includes a lower vision support frame 421 and a lower vision camera 422. The upper vision camera 411 and the lower vision camera 422 are opposite in position. The upper vision camera 411 can move in the vertical direction and scan the surface of the earphone case to determine the placement position of the earphone case. The openings of the upper vision camera 411 and the lower vision camera 422 face each other. The lower vision camera 422 can detect the earphone case after the speaker is assembled to observe whether the assembly position is accurate. The loading vision system 43 includes a loading light shield 431 and a loading camera 432 arranged at the center of the loading light shield 431. A loading vision frame 433 is fixedly connected to the loading light shield 431, and the loading camera 432 is fixedly connected to the loading vision frame 433. The loading camera 432 can detect the manipulator module 3 when the manipulator module 3 is operating. By blocking the light source with the light shield, the assembly process of each speaker can be recorded, and the recorded video can be extracted and played back when there are product quality problems.

[0036] Reference Figure 1-7 , a blanking handling module 13 and a throwing module 14 are fixedly arranged at the end of the main flow line module 12. The blanking handling module 13 can unload the assembled earphone case. The surface of the throwing module 14 is inclined. The throwing module 14 includes an inclined throwing plate 141 and a throwing support frame 142 supporting the throwing plate 141. Several positioning blocking members 143 are arranged on the throwing plate 141, which can unload the NG products along the inclined slope and perform grouping and screening through the positioning blocking members 143 to achieve the effect of waste utilization.

[0037] The working principle of this mechanism is as follows: when the speaker assembly operation of the earphone bin is performed, the speaker is placed on the loading tray 53 of the loading module 5, and the earphone bin product is transported to the mainstream line module 12 through the carrier plate through the reflow line module 11, and is transported to the processing position through the lifting mechanism 123 of the mainstream line module 12. At this time, the upper visual system 41 will correct the position of the surface of the earphone bin, start the manipulator module 3, and the manipulator will adsorb the speaker components located in the loading tray 53, and install them under the detection of the loading visual system 43. After the installation is completed, the formed product will be scanned again by the lower visual system 42 to confirm whether the product is qualified, and then transported along the mainstream line module 12 again. Unqualified products will be classified and unloaded through the ejection module 14, and qualified products will be unloaded normally, thereby completing the process of automated speaker installation.

[0038] The above embodiments are used to further illustrate the present invention, but the present invention is not limited to these specific implementations. Any modification, equivalent replacement and improvement made within the spirit and principle of the present invention should be understood to be within the protection scope of the present invention.

Claims

1. An automated earphone compartment speaker assembly device, characterized in that: The invention comprises a streamline mechanism (1) and a material transport module (2) arranged on the streamline mechanism (1), wherein the material transport module (2) comprises a material transport motion module (21) and a material transport clamp (22), wherein the streamline mechanism (1) comprises a return line module (11) and a main line module (12), wherein the motion track of the material transport clamp (22) covers the return line module (11) and the main line module (12), and a manipulator module (3), a visual module (4) and a loading module (5) are arranged in sequence along the main line module (12), wherein the visual module (4) is divided into an upper visual system (41), a lower visual system (42) and a loading visual system (43), and the loading module (5) comprises an upper A material conveyor belt (51) and a material loading support frame (52) arranged on one side of the material loading conveyor belt (51), the material loading support frame (52) is detachably connected to a material loading tray (53), the material loading module (5) also includes a material loading support rod (54) and a material loading support plate (55) fixedly connected to the top of the material loading support rod (54), the material loading support plate (55) is provided with a material loading hole (56) matching the material loading tray (53), a material loading servo module (57) is arranged on one side of the material loading conveyor belt (51), and a material unloading handling module (13) and a material throwing module (14) are fixedly arranged at the end of the mainstream line module (12), and the surface of the material throwing module (14) is inclined.

2. The automatic earphone compartment speaker assembly equipment according to claim 1, characterized in that: The upper vision system (41) includes an upper vision camera (411) and an upper vision moving module (412), and the lower vision system (42) includes a lower vision support frame (421) and a lower vision camera (422). The upper vision camera (411) and the lower vision camera (422) are positioned relative to each other, and the openings of the upper vision camera (411) and the lower vision camera (422) are facing each other.

3. The automatic earphone compartment speaker assembly equipment according to claim 2, characterized in that: The feeding vision system (43) comprises a feeding shading plate (431) and a feeding camera (432) arranged at the center of the feeding shading plate (431); a feeding vision frame (433) is fixedly connected to the feeding shading plate (431); and the feeding camera (432) is fixedly connected to the feeding vision frame (433).

4. The automatic earphone compartment speaker assembly equipment according to claim 1, characterized in that: The material throwing module (14) comprises a material throwing plate (141) arranged obliquely and a material throwing support frame (142) supporting the material throwing plate (141); and a plurality of positioning blocking members (143) are arranged on the material throwing plate (141).

5. The automatic earphone compartment speaker assembly equipment according to claim 1, characterized in that: The mainstream line module (12) comprises a mainstream line conveyor belt (121) and a mainstream line frame body (122); the mainstream line conveyor belt (121) is drivingly connected to the mainstream line frame body (122); and a lifting mechanism (123) is provided on one side of the mainstream line frame body (122).

6. The automatic earphone compartment speaker assembly equipment according to claim 1, characterized in that: The manipulator module (3) is divided into a manipulator body (31) and a suction structure (32) located at the front end of the manipulator body (31); the suction structure (32) comprises a suction air pump (321) and a suction nozzle (322).

Images