Automatic isolation card assembling production line

Abstract

The utility model provides an automatic isolation card assembling production line which comprises a working table containing a control unit and a main conveying belt arranged on the working table, toner cartridges are fed from one end of the main conveying belt and discharged from the other end of the main conveying belt, and a plurality of carriers matched with the toner cartridges are evenly arranged on the main conveying belt. A first isolation card assembling station and a second isolation card assembling station are sequentially arranged in the conveying direction of the main conveying belt, a first assembling device and a first feeding device are arranged on the first isolation card assembling station, and a second assembling device and a second feeding device are arranged on the second isolation card assembling station. And a plurality of isolation cards are respectively placed in the first feeding device and the second feeding device. The toner cartridge completes automatic assembly of the isolation cards on the two sides in sequence on the first isolation card assembly station and the second isolation card assembly station along with the main conveying belt and finally flows to the reinspection station. The utility model relates to the technical field of toner cartridge assembly.

Description

Technical Field

[0001] The utility model relates to the field of printing consumable processing, in particular to an automatic isolation card assembly production line. Background Art

[0002] During the storage and transportation of toner cartridges, the photosensitive drum and the magnetic roller are in close contact for a long time. This contact and the influence of the environment may lead to a reduction in their service life or premature scrapping, affecting the final printing quality. To avoid this problem, it is necessary to space the contact parts of the photosensitive drum and the magnetic roller inside the toner cartridge. In the prior art, this is achieved by manually placing isolation cards at both ends of the toner cartridge. However, this manual installation method is inefficient. Especially when the left and right isolation buckles have different shapes, it is easier to get confused, further slowing down the installation progress.

[0003] Currently, some enterprises have also made improvements in this regard. For example, Chinese invention with publication number CN115502929A discloses an automatic assembly mechanism for toner cartridge isolation buckles. In this solution, the isolation buckles are automatically fed through a vibrating feeding tray, and then the assembly manipulator arranged at the top of the installation bracket by a rotating cylinder and a telescopic cylinder is used to pick up and install them. This solution basically solves the problems of easy error and low efficiency in manual installation when the left and right isolation cards have different shapes, but still requires manual placement of the toner cartridge on the placement rack, unable to meet the requirements of mass production.

[0004] Therefore, it is very necessary to develop an automatic isolation card assembly production line, which can not only reduce human installation errors but also meet the requirements of mass and automatic production. Content of the Utility Model

[0005] Aiming at the problems of low efficiency in isolating card assembly, unstable product quality, and the resulting increase in production cost and labor cost in the prior art, the utility model proposes an improved automatic isolation card assembly production line. The design of this production line aims to speed up the production beat, improve product quality, thereby reducing production costs and effectively controlling labor costs.

[0006] To achieve the above object, the technical solution adopted by the utility model is: an automatic isolation card assembly production line, which includes a workbench with a control unit and a main conveyor belt arranged on the workbench. The toner cartridge is fed from one end of the main conveyor belt and discharged from the other end. A number of carriers adapted to the toner cartridge are evenly arranged on the main conveyor belt. A first isolation card assembly station and a second isolation card assembly station are sequentially arranged in the conveying direction of the main conveyor belt. A first assembly device and a first feeding device are arranged at the first isolation card assembly station, and a second assembly device and a second feeding device are arranged at the second isolation card assembly station. A number of isolation cards are respectively placed in the first feeding device and the second feeding device;

[0007] Both the first feeding device and the second feeding device include a vibrating disk placed inside a protective box and a displacement component II fixed on the workbench. Among them, the isolation cards are sequentially and orderly conveyed to the material trough under the action of the vibrating disk. A clamp II is provided at the lower end of the displacement component II, and the clamp II is adapted to the edge shape of the isolation card. The clamp II picks up materials from the material trough and feeds them to the first assembly device and the second assembly device respectively under the action of the displacement component II;

[0008] Both the first assembly device and the second assembly device include a flipping and mounting component arranged on the workbench and positioning claws adapted to the upper end of the toner cartridge. Among them, the positioning claws are arranged directly above the carrier. The positioning claws press down and fix the toner cartridge before installing the isolation card. A clamp III adapted to the inner hole shape of the isolation card is provided on the flipping and mounting component. The isolation card to be installed is conveyed from the clamp II to the clamp III, and the clamp III completes the assembly of one side of the isolation card under the action of the flipping and mounting component.

[0009] Based on the above, the toner cartridge with the isolation card to be installed can successively install the right isolation card and the left isolation card on the carrier along with the main conveyor belt. Through the precise control of each process by the control unit, long-term and large-batch automated operations can be achieved, thereby accelerating the production rhythm and reducing labor costs. In addition, by using two different feeding devices to store the isolation cards, the situation where the left and right isolation cards have different shapes can be handled, effectively ensuring the correct installation rate and thus improving product quality. The first feeding device and the second feeding device can automatically and orderly supply the isolation cards, improving the automation level during the assembly process of the isolation cards, further accelerating the production rhythm and thus effectively improving production efficiency. The design of the protective box can play a role in dust prevention and sound insulation. Under the action of the clamp III and the positioning claws, the production line can quickly and accurately position the installation position of the isolation card, and cooperate with the flipping and mounting component to efficiently complete the assembly process of the isolation card, thereby accelerating the production rhythm, improving product quality, reducing production costs and effectively controlling labor costs.

[0010] Further, the flipping and mounting component is installed on the workbench through a fixing plate. A first air cylinder and a first machine plate are provided on the fixing plate. A rotating motor is provided on the first machine plate. The rotating motor drives the clamp III to rotate through a rotating shaft. A second air cylinder and a second machine plate are also provided on the clamp III. The clamp III passes through the lower end of the second machine plate, and the second machine plate drives the isolation card to be installed on one side of the toner cartridge from the clamp III.

[0011] Based on the above, through the action of the rotating motor, the fixture can pick up materials directly upward and then align with the toner cartridge, which provides great flexibility for the operation. The first pushing component pushes the isolation card onto the toner cartridge, and the second cylinder ensures that the isolation card falls off the fixture and is pressed multiple times, improving the assembly accuracy. The automated first cylinder and second cylinder reduce the manual labor of the operator and lower the labor intensity.

[0012] Further, a feeding conveyor belt is also provided before the main conveyor belt. A baffle is provided at the end of the feeding conveyor belt, and a transfer manipulator I is also provided between the feeding conveyor belt and the main conveyor belt.

[0013] Based on the above, the transfer manipulator I can combine the isolation card assembly process with the previous process. The baffle can enable the toner cartridge to automatically adjust its position at the end of the feeding conveyor belt, facilitating the clamping of the transfer manipulator I and improving the automation level of the production line. It reduces the manual operation links, thereby effectively controlling the cost.

[0014] Further, a discharging conveyor belt is also provided after the main conveyor belt. A re-inspection station is provided on the discharging conveyor belt, and a transfer manipulator II is also provided between the discharging conveyor belt and the main conveyor belt.

[0015] Based on the above, the design of the transfer manipulator II can ensure the smooth and accurate transfer of the toner cartridge between different conveyor belts, effectively reducing the risk of damage or misalignment that may occur during the transportation of the toner cartridge. The re-inspection station can ensure the qualified rate of the isolation card installation process.

[0016] Further, a control panel is provided above the workbench, and an alarm lamp and a buzzer are also provided on the control panel.

[0017] Based on the above, when a fault or error occurs in the isolation card assembly process, the alarm lamp and the buzzer can send an alarm to the operator, enabling the error or danger to be resolved as soon as possible, adding the last layer of manual guarantee to the automated isolation card assembly production line.

[0018] To more clearly elaborate the above features of the present utility model and the objectives to be achieved, the following further describes the present utility model in conjunction with the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 : is the front view of the present utility model;

[0020] Figure 2 : is Figure 1 the enlarged structural schematic diagram of part A in

[0021] Figure 3 : is the top view of the present utility model;

[0022] Figure 4 : is Figure 1 The enlarged structural schematic diagram of part B in

[0023] Figure 5 : is Figure 1 The enlarged structural schematic diagram of part C in

[0024] Figure 6 : is Figure 3 The enlarged structural schematic diagram of part E in

[0025] Figure 7 : is the top view of the flipping and mounting assembly 61;

[0026] Figure 8 : is the side view of the flipping and mounting assembly 61;

[0027] Figure 9 : is the front view of the flipping and mounting assembly 61;

[0028] Figure 10 : is the right view of the present utility model;

[0029] Figure 11 : is Figure 1 The enlarged structural schematic diagram of part D in

[0030] Explanation of the reference numerals in the drawings: 1 - workbench; 1a - toner cartridge; 1b - isolation card; 2 - first conveyor belt; 2a - baffle; 3 - main conveyor belt; 31 - first isolation card installation station; 32 - second isolation card installation station; 3a - carrier; 3b - positioning claw; 4 - PLC controller; 5A - first transfer manipulator; 5B - second transfer manipulator; 6A - first assembly device; 6B - second assembly device; 61 - flipping and mounting assembly; 62 - third fixture; 63 - first cylinder; 64 - second cylinder; 65 - fixing plate; 66 - rotating motor; 67 - first circuit board; 68 - second circuit board; 7A - first feeding device; 7B - second feeding device; 71 - vibrating bowl; 72 - chute; 73 - second displacement assembly; 74 - second fixture; 75 - protective box; 8 - discharging conveyor belt. Detailed implementation manners

[0031] As Figures 1 to 3As shown in the figure, an automated isolation card assembly production line includes a workbench 1 with a control unit and a main conveyor belt 3 arranged on the workbench 1. The toner cartridge 1a is fed from one end of the main conveyor belt 3 and discharged from the other end. A number of carriers 3a adapted to the toner cartridge 1a are evenly arranged on the main conveyor belt 3. A first isolation card assembly station 31 and a second isolation card assembly station 32 are sequentially arranged in the conveying direction of the main conveyor belt 3. A first assembly device 6A and a first feeding device 7A are arranged at the first isolation card assembly station 31, and a second assembly device 6B and a second feeding device 7B are arranged at the second isolation card assembly station 32. A number of isolation cards 1b are respectively placed in the first feeding device 7A and the second feeding device 7B.

[0032] As Figure 3 , Figure 4 shown in the figure, both the first feeding device 7A and the second feeding device 7B include a vibrating disk 71 placed in a protective box 75 and a displacement component two 73 fixed on the workbench 1. Among them, the isolation cards 1b are sequentially and orderly conveyed to the material trough 72 under the action of the vibrating disk 71. A clamp two 74 is arranged at the lower end of the displacement component two 73, and the clamp two 74 is adapted to the edge shape of the isolation card 1b. The clamp two 74 takes materials from the material trough 72 and feeds the materials to the first assembly device 6A and the second assembly device 6B respectively under the action of the displacement component two 73.

[0033] As Figure 5 , Figure 6 shown in the figure, both the first assembly device 6A and the second assembly device 6B include a flipping and mounting component 61 arranged on the workbench 1 and a positioning claw 3b adapted to the upper end of the toner cartridge 1a. Among them, the positioning claw 3b is arranged directly above the carrier 3a. The positioning claw 3b presses down to fix the toner cartridge 1a before installing the isolation card 1b. A clamp three 62 adapted to the inner hole shape of the isolation card 1b is arranged on the flipping and mounting component 61. The isolation card 1b to be installed is conveyed to the clamp three 62 by the clamp two 74, and the clamp three 62 completes the assembly of one side of the isolation card 1b under the action of the flipping and mounting component 61.

[0034] As Figures 7 to 9 shown in the figure, the flipping and mounting component 61 is installed on the workbench 1 through a fixing plate 65. A first air cylinder 63 and a first machine plate 67 are arranged on the fixing plate 65. A rotating motor 66 is arranged on the first machine plate. The rotating motor 66 drives the clamp three 62 to rotate through a rotating shaft. A second air cylinder 64 and a second machine plate 68 are also arranged on the clamp three 62. The clamp three 62 passes through the lower end of the second machine plate 68, and the second machine plate 68 drives the isolation card 1b to be installed on one side of the toner cartridge 1a from the clamp three 62.

[0035] As Figure 1 , Figure 10 shown, a loading conveyor belt 2 is further provided before the main conveyor belt 3. A baffle 2a is provided at the end of the loading conveyor belt 2. A transfer manipulator I 5A is further provided between the loading conveyor belt 2 and the main conveyor belt 3.

[0036] As Figure 1 shown, a discharging conveyor belt 8 is further provided after the main conveyor belt 3. A re-inspection station is provided on the discharging conveyor belt 8. A transfer manipulator II 5B is further provided between the discharging conveyor belt 8 and the main conveyor belt 3.

[0037] As Figure 11 shown, a PLC control panel 4 is provided above the workbench. An alarm lamp 4a and a buzzer 4b are further provided on the control panel 4.

[0038] The specific implementation manner of this embodiment is as follows: The toner cartridge 1a flows to the automatic isolation card assembly production line through the loading conveyor belt 2. The toner cartridge 1a will be automatically adjusted to the correct position along with the conveyor belt at the end of the loading conveyor belt 2. The transfer manipulator I 5A picks up the toner cartridge 1a on the loading conveyor belt 2 and places it on the carrier 3a. At the same time, the vibrating discs 71 of the first loading device 7A and the second loading device 7B make the isolation cards 1b arranged upward in an orderly manner and sent to the material trough 72 through a certain vibration frequency. The fixture II 74 clamps the edge of the isolation card 1b and is conveyed above the fixture III 62 under the action of the displacement assembly II 73. When the toner cartridge 1a does not reach the assembly station, the flipping and mounting assembly 61 makes the fixture III 62 in an upward position waiting for the isolation card 1b to fall. When the toner cartridge 1a arrives at the assembly station and the fixture III 62 has clamped the isolation card 1b, the flipping and mounting assembly 61 flips to make the isolation card 1b face the corresponding hole position of the toner cartridge 1a and then advances forward for installation. After one installation, the fixture III 62 relaxes, the flipping and mounting assembly 61 withdraws and flips to be upward again, and so on. The transfer manipulator II 5B picks up the toner cartridge 1a from the carrier 3a after the toner cartridge 1a completes the assembly process and places it on the discharging conveyor belt 8. The discharging conveyor belt 8 continues to send the toner cartridge 1a to processes such as re-inspection, cleaning, and packaging.

[0039] The above is only the optimal solution embodiment of the present invention and is not used to limit the present invention. Various modifications or replacements made by those skilled in the art to the present invention without departing from the essence and protection scope of the present invention should also be within the protection scope of the present invention.

Claims

1. An automated isolation card assembly production line, characterized in that: The production line comprises a workbench (1) including a control unit and a main conveyor belt (3) arranged on the workbench (1); a toner cartridge (1a) is loaded from one end of the main conveyor belt (3) and unloaded from the other end; a plurality of carriers (3a) adapted to the toner cartridge (1a) are evenly arranged on the main conveyor belt (3); a first isolation card assembly station (31) and a second isolation card assembly station (32) are sequentially arranged in the conveying direction of the main conveyor belt (3); a first assembly device (6A) and a first loading device (7A) are arranged on the first isolation card assembly station (31); a second assembly device (6B) and a second loading device (7B) are arranged on the second isolation card assembly station (32); and a plurality of isolation cards (1b) are respectively placed in the first loading device (7A) and the second loading device (7B); The first feeding device (7A) and the second feeding device (7B) both comprise a vibration plate (71) placed in a protective box (75) and a second displacement assembly (73) fixed on the workbench (1), wherein the isolation cards (1b) are transported one by one to the material trough (72) in an orderly manner under the action of the vibration plate (71), and a second clamp (74) is provided at the lower end of the second displacement assembly (73), wherein the second clamp (74) is adapted to the edge shape of the isolation card (1b), and the second clamp (74) takes material from the material trough (72) and respectively delivers the material to the first assembly device (6A) and the second assembly device (6B) under the action of the second displacement assembly (73); The first assembly device (6A) and the second assembly device (6B) both comprise a flip installation component (61) arranged on the workbench (1) and a positioning claw (3b) adapted to the upper end of the toner cartridge (1a), wherein the positioning claw (3b) is arranged directly above the carrier (3a), and the positioning claw (3b) presses down and fixes the toner cartridge (1a) before installing the isolation card (1b), and the flip installation component (61) is provided with a clamp three (62) adapted to the inner hole shape of the isolation card (1b), and the isolation card (1b) to be installed is transported from the clamp two (74) to the clamp three (62), and the clamp three (62) completes the assembly of one side of the isolation card (1b) under the action of the flip installation component (61).

2. The automated isolation card assembly production line according to claim 1, characterized in that: The flip installation assembly (61) is installed on the workbench (1) through a fixing plate (65), and a first cylinder (63) and a first machine plate (67) are arranged on the fixing plate (65), and a rotating motor (66) is arranged on the first machine plate (67), and the rotating motor (66) drives the clamp three (62) to rotate through a rotating shaft, and the clamp three (62) is also provided with a second cylinder (64) and a second machine plate (68), and the clamp three (62) passes through the lower end of the second machine plate (68), and the second machine plate (68) drives the isolation card (1b) to be installed from the clamp three (62) to one side of the toner cartridge (1a).

3. The automated isolation card assembly production line according to claim 1, characterized in that: A loading conveyor belt (2) is also arranged before the main conveyor belt (3), a baffle (2a) is arranged at the end of the loading conveyor belt (2), and a transfer robot (5A) is also arranged between the loading conveyor belt (2) and the main conveyor belt (3).

4. The automated isolation card assembly production line according to claim 1, characterized in that: A material unloading conveyor belt (8) is arranged behind the main conveyor belt (3), a re-inspection station is arranged on the material unloading conveyor belt (8), and a transfer robot 2 (5B) is arranged between the material unloading conveyor belt (8) and the main conveyor belt (3).

5. The automated isolation card assembly production line according to claim 1, characterized in that: A PLC control panel (4) is arranged above the workbench, and an alarm light (4a) and a buzzer (4b) are also arranged on the control panel (4).

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