Main roller groove cleaning and detecting device and main roller machining equipment

Abstract

The utility model discloses a main roller groove cleaning and detecting device and main roller processing equipment, the main roller groove cleaning and detecting device comprises a switching support, the switching support is arranged on a machine body of the main roller processing equipment, and the switching support can be switched between a blowing state and a detecting state, a main roller and a cutter used for machining a main roller groove in the main roller are installed on the machine body. The purging device can be movably arranged on the switching bracket in the axial direction of the main roller; and the detection device can be movably arranged on the switching support in the axial direction of the main roller, when the switching support is in the blowing state, the blowing device is suitable for blowing the main roller groove, and when the switching support is in the detection state, the detection device is suitable for detecting whether machining chippings remain in the main roller groove or not. According to the embodiment of the utility model, the main roller groove cleaning and detecting device has the advantages of manpower saving, high automation degree, high detection efficiency, accurate detection and the like.

Description

Technical Field

[0001] The utility model relates to the technical field of solar cell manufacturing, and more specifically, to a main roller groove cleaning and detecting device and a main roller processing device with the main roller groove cleaning and detecting device. Background Art

[0002] During the production process of solar cells, in the slicing workshop, a main roller grooving process is required. A cutter head is used to open annular grooves perpendicular to the axial direction on the glue coating layer of the main roller, and diamond wires are arranged at the bottom of the grooves.

[0003] The material of the glue coating layer of the main roller is polyurethane. During the grooving process of the cutter head, debris will be generated. If there is debris remaining in the groove, the diamond wire cannot reach the bottom of the groove during wiring, and wire jumping is likely to occur during wire running, affecting the service life of the main roller.

[0004] In the main roller groove cleaning and detecting method in the related art, an operator uses an air gun to blow the main roller and judges whether there is debris remaining in the groove by the naked eye. If more accurate detection is required, the main roller needs to be disassembled for separate detection, which has low efficiency and wastes manpower. Summary of the Utility Model

[0005] The utility model aims to solve at least one of the technical problems existing in the prior art. For this purpose, the utility model provides a main roller groove cleaning and detecting device, which has the advantages of saving manpower, high automation degree, high detection efficiency, accurate detection, etc.

[0006] The utility model also provides a main roller processing device with the main roller groove cleaning and detecting device.

[0007] To achieve the above object, according to an embodiment of the first aspect of the utility model, a main roller groove cleaning and detecting device is provided. The main roller groove cleaning and detecting device includes: a switching bracket, which is arranged on the body of the main roller processing device and can be switched between a blowing state and a detecting state. A main roller and a cutter for processing a main roller groove on the main roller are installed on the body; a blowing device, which is movably arranged on the switching bracket along the axial direction of the main roller; a detecting device, which is movably arranged on the switching bracket along the axial direction of the main roller. When the switching bracket is in the blowing state, the blowing device is suitable for blowing the main roller groove. When the switching bracket is in the detecting state, the detecting device is suitable for detecting whether there is residual processing debris in the main roller groove.

[0008] The main roller groove cleaning and detecting device according to the embodiment of the utility model has the advantages of saving manpower, high automation degree, high detection efficiency, accurate detection, etc.

[0009] In addition, the main roll groove cleaning and detecting device according to the above embodiments of the present utility model may further have the following additional technical features:

[0010] According to an embodiment of the present utility model, the main roll groove cleaning and detecting device further includes: a guide rail provided on the machine body; a slider slidably provided on the guide rail between an avoidance position and an operating position, the switching bracket is provided on the slider, when the slider is in the avoidance position, the switching bracket, the purging device and the detecting device are adapted to avoid the tool, and when the slider is in the operating position and the switching bracket is in the purging state, the purging device is adapted to purge the main roll groove.

[0011] According to an embodiment of the present utility model, both the guide rail and the slider are two, and the two sliders are respectively slidably provided on the two guide rails, and both ends of the switching bracket are respectively provided on the two sliders.

[0012] According to an embodiment of the present utility model, the switching bracket is rotatably provided on the machine body.

[0013] According to an embodiment of the present utility model, the main roll groove cleaning and detecting device further includes a rotation driving motor, and the rotation driving motor is in transmission connection with the switching bracket.

[0014] According to an embodiment of the present utility model, a purging axial driving device and a detecting axial driving device are provided on the switching bracket, the purging axial driving device is in transmission connection with the purging device, and the detecting axial driving device is in transmission connection with the detecting device.

[0015] According to an embodiment of the present utility model, the purging axial driving device includes a purging axial motor, a purging lead screw and a purging slider, the purging lead screw is connected to the purging axial motor, the purging slider is in threaded cooperation with the purging lead screw, the purging device is provided on the purging slider, the detecting axial driving device includes a detecting axial motor, a detecting lead screw and a detecting slider, the detecting lead screw is connected to the detecting axial motor, the detecting slider is in threaded cooperation with the detecting lead screw, and the detecting device is provided on the detecting slider.

[0016] According to an embodiment of the present utility model, the detecting device at least includes an image acquisition device.

[0017] The purging device is an air knife.

[0018] According to an embodiment of the second aspect of the present utility model, a main roll processing device is proposed, and the main roll processing device includes the main roll groove cleaning and detecting device according to the embodiment of the first aspect of the present utility model.

[0019] The main roller processing equipment according to the embodiments of the present utility model has the advantages of saving manpower, high automation degree, high detection efficiency, accurate detection, etc. by utilizing the main roller groove cleaning and detection device described in the embodiments of the first aspect of the present utility model.

[0020] The additional aspects and advantages of the present utility model will be partially given in the following description, partially become apparent from the following description, or be understood through the practice of the present utility model. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] The above and / or additional aspects and advantages of the present utility model will become apparent and be readily understood from the description of the embodiments in conjunction with the following drawings, in which:

[0022] Figure 1 is a schematic structural diagram of the main roller processing equipment according to the embodiments of the present utility model.

[0023] Figure 2 is a partial schematic structural diagram of the main roller processing equipment according to the embodiments of the present utility model.

[0024] Figure 3 is a schematic structural diagram of the main roller groove cleaning and detection device according to the embodiments of the present utility model.

[0025] Reference numerals: main roller processing equipment 1, main roller groove cleaning and detection device 10, switching bracket 100, connecting plate 110, end plate 120, purging device 200, detection device 300, guide rail 400, slider 500, motor bracket 510, rotation driving motor 600, purging axial motor 710, purging lead screw 720, purging slider 730, detection axial motor 810, detection lead screw 820, detection slider 830, fuselage 20, cutter 30, rotating shaft 40, main roller 2. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0026] The embodiments of the present utility model will be described in detail below. The examples of the embodiments are shown in the drawings, in which the same or similar reference numerals denote the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary only for explaining the present utility model and should not be construed as limiting the present utility model.

[0027] In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present utility model and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be construed as a limitation to the present utility model. In addition, the features defined as "first" and "second" may explicitly or implicitly include one or more of such features. In the description of the present utility model, unless otherwise specified, the meaning of "a plurality" is two or more.

[0028] In the description of the present utility model, it should be noted that, unless otherwise clearly specified and defined, the terms "mounted", "connected" and "coupled" should be understood in a broad sense. For example, it may be a fixed connection, a detachable connection or an integral connection; it may be a mechanical connection or an electrical connection; it may be directly connected or indirectly connected through an intermediate medium, and it may be the communication inside two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.

[0029] The main roller groove cleaning and detecting device 10 according to an embodiment of the present utility model will be described below with reference to the drawings.

[0030] As Figures 1 - 3 shown, the main roller groove cleaning and detecting device 10 according to an embodiment of the present utility model includes a switching bracket 100, a purging device 200 and a detecting device 300.

[0031] The switching bracket 100 is arranged on the fuselage 20 of the main roller processing equipment 1. The switching bracket 100 is switchable between a purging state and a detecting state ( Figures 1 - 3 the detecting position of the switching bracket 100 is shown in the figure). A main roller 2 and a cutter 30 for processing a main roller groove on the main roller 2 are mounted on the fuselage 20. The purging device 200 is movably arranged on the switching bracket 100 along the axial direction of the main roller 2. The detecting device 300 is movably arranged on the switching bracket 100 along the axial direction of the main roller 2. When the switching bracket 100 is in the purging state, the purging device 200 is adapted to purge the main roller groove. When the switching bracket 100 is in the detecting state, the detecting device 300 is adapted to detect whether there is residual processing debris in the main roller groove.

[0032] It should be understood that the purging state and the detection state can be adjusted according to actual needs such as the types of the purging device 200 and the detection device 300, the relative position of the switching bracket 100 and the main roller 2. For example, in the purging state, the purging device 200 faces the main roller 2, and in the detection state, the detection device 300 faces the main roller 2.

[0033] Specifically, the main roller processing equipment 1 can be a CNC machine tool, and the main roller processing equipment 1 has a processing chamber in the body 20, and the tool 30 can be movably arranged on the bottom wall of the processing chamber (the up and down, front and back and left and right directions are shown by the arrows in the figure and are only for the convenience of description, not for the actual setting direction). A rotating shaft 40 is also provided in the processing chamber, and the main roller 2 is detachably mounted on the rotating shaft 40 and can rotate under the drive of the rotating shaft 40. The main roller 2 is axially oriented in the left and right direction, and the tool 30 is suitable for processing the main roller groove perpendicular to the axial direction on the main roller 2. The main roller groove cleaning detection device 10 is installed in the processing chamber, and the purging device 200 faces the main roller 2 when the switching bracket 100 is in the purging state, and the detection device 300 faces the main roller 2 when the switching bracket 100 is in the detection state.

[0034] First, the main roller 2 to be processed is installed on the rotating shaft 40, and then according to the CNC machine tool program, the tool 30 moves to process the main roller 2. After the processing is completed, the switching bracket 100 is switched to the purging state, and the purging device 200 is aimed at the main roller 2. The main roller 2 keeps rotating, and the purging device 200 purges and cleans the main roller 2. At the same time, the purging device 200 moves along the axial direction of the main roller 2 to purge various places on the axial direction of the main roller 2. After one purging is completed, the switching bracket 100 is switched to the detection state again, and the detection device is aimed at the main roller 2 for detection. At the same time, the detection device 300 moves along the axial direction of the main roller 2 to detect various places on the main roller 2. If it is detected that there are residual processing debris, it is purged again until the detection result shows that there is no residual processing debris.

[0035] According to the main roller groove cleaning detection device 10 of the embodiment of the utility model, by setting up the purging device 200, the main roller 2 can be purged by the purging device 200. Compared with the manual purging method in the related art, it can save manpower, reduce labor costs and improve the degree of automation.

[0036] Furthermore, by setting up the detection device 300, the detection device 300 can be used to detect whether there are any residual processing debris on the main roller 2. Compared with the naked eye detection method in the related art, the detection using the detection device 300 can improve the detection efficiency and detection accuracy, and there is no need to disassemble the main roller 2 for separate detection, which can further improve the detection efficiency.

[0037] In addition, by providing the switching bracket 100, it is possible to switch to the purging state when the main roller 2 needs to be purged, and switch to the detecting state when the main roller 2 needs to be detected, facilitating the switching of the main roller groove cleaning and detecting device 10 between the purging function and the detecting function.

[0038] Furthermore, by enabling the purging device 200 and the detecting device 300 to move axially along the main roller 2, it is convenient to purge and detect various positions along the axis of the main roller 2, facilitating the improvement of the purging and detecting effects.

[0039] Therefore, the main roller groove cleaning and detecting device 10 according to the embodiments of the present invention has the advantages of saving manpower, high automation degree, high detection efficiency, accurate detection, etc.

[0040] Next, the main roller groove cleaning and detecting device 10 according to specific embodiments of the present invention will be described with reference to the accompanying drawings.

[0041] In some specific embodiments of the present invention, as Figures 1 - 3 shown, the main roller groove cleaning and detecting device 10 according to the embodiments of the present invention includes a switching bracket 100, a purging device 200, and a detecting device 300.

[0042] Specifically, as Figures 1 - 3 shown, the main roller groove cleaning and detecting device 10 further includes a guide rail 400 and a slider 500. The guide rail 400 is provided on the fuselage 20. The slider 500 is slidably provided on the guide rail 400 between an avoidance position and an operating position. The switching bracket 100 is provided on the slider 500. When the slider 500 is in the avoidance position, the switching bracket 100, the purging device 200, and the detecting device 300 are adapted to avoid the cutter 30. When the slider 500 is in the operating position and the switching bracket 100 is in the purging state, the purging device 200 is adapted to purge the main roller groove. It should be understood here that the avoidance position and the operating position can be adjusted according to the actual needs such as the size of the cutter 30, the relative installation position with respect to the cutter 30, and the size of the purging device 200. For example, the slider 500 is farther from the main roller 2 in the avoidance position than in the operating position to avoid the cutter 30, and the slider 500 is closer to the main roller 2 in the operating position than in the avoidance position to facilitate the purging device 200 to purge the main roller groove. In this way, during the machining of the cutter 30, the slider 500 can be first moved to the avoidance position to avoid the cutter 30, and after the machining is completed, the slider 500 can be moved to the operating position, and the switching bracket 100 can be switched to the purging state, and the purging device 200 can be used for purging, avoiding the interference of the setting of the main roller groove cleaning and detecting device 10 with the machining of the cutter 30.

[0043] It should be understood here that depending on the different detecting devices 300 selected, when detecting, the slider 500 can be in the avoidance position or in the operating position.

[0044] In some preferred embodiments of the utility model, the detection device 300 is an optical detection device, before the tool 30 processes, the slider 500 moves to the avoidance position, the tool 30 starts to process the main roller 2, after the tool 30 processes the main roller groove, the slider 500 moves to the running position, the switching bracket 100 switches to the purging state, the purging device 200 purges the main roller 2, and then the slider 500 moves to the avoidance position, the switching bracket 100 switches to the detection state, and the detection device 300 detects the main roller 2. In this way, the detection device 300 can have a larger field of view, which is convenient for increasing the detection area of ​​the detection device 300 on the main roller 2 and improving the detection efficiency.

[0045] Alternatively, if Figures 1 - 3 As shown, there are two guide rails 400 and two sliders 500, and the two sliders 500 are slidably disposed on the two guide rails 400, and the two ends of the switching bracket 100 are respectively disposed on the two sliders 500. In this way, the sliding stability of the switching bracket 100 can be improved.

[0046] Specifically, the slider 500 can be driven by a driving device on the fuselage 20. The guide rail 400 extends upward from front to back so as to fully utilize the space in the fuselage 20. For example, the slider 500 is adjacent to the upper end of the guide rail 400 at the avoidance position, and the slider 500 is adjacent to the upper end of the guide rail 400 at the operating position.

[0047] More specifically, Figures 1 - 3 As shown, the switching bracket 100 is rotatably disposed on the fuselage 20. Specifically, the switching bracket 100 is rotatably disposed on the slider 500. In this way, the switching between the purging state and the detection state can be achieved by rotating the switching bracket 100.

[0048] In some embodiments, the switching bracket 100 can also achieve switching between the purge state and the detection state by deformation or translation.

[0049] Furthermore, if Figures 1 - 3 As shown, the main roller groove cleaning detection device 10 further includes a rotation drive motor 600, which is transmission-connected to the switching bracket 100. Specifically, a motor bracket 510 is provided on one of the two sliders 500, the rotation drive motor 600 is disposed in the motor bracket 510, and the switching bracket 100 is rotatably disposed on the motor bracket 510. In this way, the switching bracket 100 can be driven by the rotation drive motor 600 to switch between the purging state and the detection state.

[0050] Figures 1 - 3 1 shows a main roller groove cleaning detection device 10 according to some examples of the present utility model.Figures 1 - 3 As shown in the figure, a purging axial driving device and a detecting axial driving device are provided on the switching bracket 100. The purging axial driving device is in transmission connection with the purging device 200, and the detecting axial driving device is in transmission connection with the detecting device 300. In this way, the driving device can be used to drive the purging device 200 and the switching bracket 100 to move axially, further improving the degree of automation.

[0051] Specifically, as Figures 1 - 3 shown in the figure, the purging axial driving device includes a purging axial motor 710, a purging lead screw 720 and a purging slider 730. The purging lead screw 720 is connected to the purging axial motor 710, the purging slider 730 is in threaded engagement with the purging lead screw 720, and the purging device 200 is provided on the purging slider 730. The detecting axial driving device includes a detecting axial motor 810, a detecting lead screw 820 and a detecting slider 830. The detecting lead screw 820 is connected to the detecting axial motor 810, the detecting slider 830 is in threaded engagement with the detecting lead screw 820, and the detecting device 300 is provided on the detecting slider 830. In this way, the motor can drive the lead screw to rotate, and the rotation of the lead screw can be converted into the movement of the slider in the axial direction of the lead screw by the threaded engagement between the lead screw and the slider, so as to realize the axial driving of the purging device 200 and the detecting device 300.

[0052] Specifically, the switching bracket 100 includes two connecting plates 110 and two end plates 120. The length directions of the two connecting plates 110 are both oriented along the axial direction of the main roller 2. The two end plates 120 are respectively connected to the two ends of the connecting plates 110. The two end plates 120 are respectively pivotally connected to the two sliders 500. The two ends of the purging lead screw 720 are respectively connected to the two end plates 120. The two ends of the detecting lead screw 820 are respectively connected to the two end plates 120. The purging slider 730 abuts against one of the two connecting plates 110 and the detecting slider 830 abuts against the other of the two connecting plates 110. In this way, the slider can be prevented from rotating along with the lead screw.

[0053] More specifically, the detecting device 300 at least includes an image acquisition device. Specifically, the detecting device 300 saves the acquired image to the main roller processing equipment 1, which can be displayed through the display screen and compared with the boundary of the standard main roller groove. When the acquired image exceeds the standard boundary, it is determined that there is debris residue, and purging is performed again. In this way, it is convenient to judge whether there is debris residue through the acquired image.

[0054] Optionally, the purging device 200 is an air knife. In this way, it is convenient to ensure the purging and cleaning effect on the processing debris.

[0055] Next, the main roller processing equipment 1 according to the embodiment of the present invention is described. The main roller processing equipment 1 according to the embodiment of the present invention includes the main roller groove cleaning and detecting device 10 according to the above embodiment of the present invention.

[0056] The main roller processing equipment 1 according to an embodiment of the present utility model, by using the main roller groove cleaning and detection device 10 according to the above embodiment of the present utility model, has the advantages of saving manpower, high automation degree, high detection efficiency, accurate detection, etc.

[0057] Other components and operations of the main roller processing equipment 1 according to an embodiment of the present utility model are known to those of ordinary skill in the art and will not be described in detail here.

[0058] In the description of this specification, the description with reference to terms such as "one embodiment", "some embodiments", "illustrative embodiments", "examples", "specific examples", or "some examples", etc. means that the specific features, structures, materials, or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present utility model. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials, or characteristics described can be combined in any one or more embodiments or examples in a suitable manner.

[0059] Although the embodiments of the present utility model have been shown and described, those of ordinary skill in the art can understand that various changes, modifications, substitutions, and variations can be made to these embodiments without departing from the principles and spirit of the present utility model, and the scope of the present utility model is defined by the claims and their equivalents.

Claims

1. A main roller groove cleaning detection device, characterized in that: include: A switching bracket, the switching bracket is arranged on the body of the main roller processing equipment, the switching bracket can be switched between a purging state and a detection state, and the body is equipped with a main roller and a tool for processing a main roller groove on the main roller; A purge device, the purge device can be movably arranged on the switching bracket along the axial direction of the main roller; A detection device, which can be movably arranged on the switching bracket along the axial direction of the main roller, when the switching bracket is in the blowing state, the blowing device is suitable for blowing the main roller groove, and when the switching bracket is in the detecting state, the detection device is suitable for detecting whether there is residual processing debris in the main roller groove.

2. The main roller groove cleaning detection device according to claim 1 is characterized in that: Also includes: A guide rail, the guide rail being arranged on the fuselage; A slider, wherein the slider is slidably arranged on the guide rail between an avoidance position and an operating position, the switching bracket is arranged on the slider, when the slider is in the avoidance position, the switching bracket, the purging device and the detection device are suitable for avoiding the tool, and when the slider is in the operating position and the switching bracket is in the purging state, the purging device is suitable for purging the main roller groove.

3. The main roller groove cleaning detection device according to claim 2 is characterized in that: There are two guide rails and two sliders, and the two sliders are slidably arranged on the two guide rails respectively. The two ends of the switching bracket are respectively arranged on the two sliders.

4. The main roller groove cleaning detection device according to claim 1, characterized in that: The switching bracket is rotatably arranged on the fuselage.

5. The main roller groove cleaning detection device according to claim 4, characterized in that: It also includes a rotary drive motor, which is transmission-connected to the switching bracket.

6. The main roller groove cleaning detection device according to claim 1, characterized in that: The switching bracket is provided with a purge axial drive device and a detection axial drive device, the purge axial drive device is transmission-connected with the purge device, and the detection axial drive device is transmission-connected with the detection device.

7. The main roller groove cleaning detection device according to claim 6, characterized in that: The purge axial drive device includes a purge axial motor, a purge screw and a purge slider, the purge screw is connected to the purge axial motor, the purge slider is threadedly matched with the purge screw, and the purge device is arranged on the purge slider. The detection axial drive device includes a detection axial motor, a detection screw and a detection slider, the detection screw is connected to the detection axial motor, the detection slider is threadedly matched with the detection screw, and the detection device is arranged on the detection slider.

8. The main roller groove cleaning detection device according to claim 1, characterized in that: The detection device at least includes an image acquisition device.

9. The main roller groove cleaning detection device according to claim 1, characterized in that: The blowing device is an air knife.

10. A main roller processing device, characterized in that: It comprises a main roller groove cleaning detection device according to any one of claims 1-9.

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