Robot high-temperature cloth placing equipment

Abstract

The utility model relates to the technical field of photovoltaic module production equipment, and particularly discloses robot high-temperature cloth placing equipment, which comprises a robot and a rack, a plurality of groups of high-temperature cloth placing mechanisms are mounted on the rack, each high-temperature cloth placing mechanism is provided with a placing base, and a plurality of layers of high-temperature cloth are placed on the placing bases; the front part of the robot is provided with a robot execution end, the robot execution end is provided with a material taking mechanism and a lead smoothing mechanism, the material taking mechanism is provided with a material taking suction cup, the material taking suction cup sucks the high-temperature cloth on the material placing base and places the high-temperature cloth on the photovoltaic module, the lead smoothing mechanism is provided with a lead smoothing support, and the lead smoothing support clamps and straightens a lead on the photovoltaic module; according to the utility model, the special material placing mechanism for placing the high-temperature cloth is adopted, the consistency of taking the high-temperature cloth by a robot is higher, the accuracy of placing the high-temperature cloth is higher, three pieces of high-temperature cloth can be placed at the same time, and three leads can be smoothed at the same time, so that the production efficiency is greatly improved, more labor is saved, and the cost is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of photovoltaic module production equipment, and particularly relates to a robot for placing high-temperature cloth. Background Technique

[0002] Placing high-temperature cloth on a photovoltaic module generally refers to a protection measure used in the manufacturing or maintenance process of a photovoltaic module, especially when involving welding, heat treatment, or other processes that may generate high temperatures. High-temperature cloth (or heat-resistant cloth) is a material that can remain stable in a high-temperature environment and is used to prevent the photovoltaic module from being damaged by high temperatures.

[0003] According to the size of the area of the photovoltaic module to be protected, cut a high-temperature cloth of an appropriate size and cover it on the photovoltaic module. After the operation is completed, check whether the high-temperature cloth is intact. If it is damaged, it needs to be replaced in time. Select the appropriate material: Select the appropriate high-temperature cloth material according to the operating temperature to ensure that it can be used normally at the operating temperature. Use correctly: When using the high-temperature cloth, operate it strictly according to the usage instructions to ensure that the covered area is sufficient and firmly fixed. Check regularly: Check the status of the high-temperature cloth regularly. If there are any damages or aging, replace it in time to ensure its protection effect. By using the high-temperature cloth reasonably, effective protection can be provided during the manufacturing and maintenance processes of the photovoltaic module, and damage to the photovoltaic module caused by high temperatures can be avoided.

[0004] Currently, placing high-temperature cloth on a photovoltaic module is a pipeline operation, which is carried out manually. The manual placement has low efficiency and high labor intensity. Some pipelines use robots for automatic placement of high-temperature cloth. The existing automatic placement operations of robots have the following problems: The high-temperature cloth is placed irregularly, resulting in inconsistent grasping of the high-temperature cloth by the robot, and there are errors when placing it on the photovoltaic module, and the accuracy of placing the high-temperature cloth is poor; The robot uses a single-head operation for material taking, with only one set of adsorption components, which cannot straighten the leads on the photovoltaic module and at the same time results in low efficiency of placing the high-temperature cloth. Therefore, there is an urgent need to design a robot for placing high-temperature cloth to solve the problems of poor accuracy of placing high-temperature cloth by the existing robot, inability to straighten the leads, and low working efficiency. Summary of the Utility Model

[0005] Aiming at the problems existing in the prior art, the purpose of the utility model is to provide a robot for placing high-temperature cloth.

[0006] The technical solution adopted by the utility model to solve its technical problems is: A robot for placing high-temperature cloth, including a robot and a frame. A plurality of high-temperature cloth feeding mechanisms are installed on the frame. The high-temperature cloth feeding mechanism is provided with a feeding base, and multiple layers of high-temperature cloth are placed on the feeding base.

[0007] The front part of the robot is provided with a robot execution end. A material taking mechanism and a lead flattening mechanism are installed on the robot execution end. The material taking mechanism is provided with a material taking suction cup. The material taking suction cup sucks the high-temperature cloth on the material placing base and places it on the photovoltaic module. The lead flattening mechanism is provided with a lead flattening support. The lead flattening support clamps and straightens the leads on the photovoltaic module.

[0008] Specifically, there are multiple material placing bases. The material placing bases are all fixed on the installation base. The installation base is installed on the frame. A backboard is installed on the installation base. The backboard is located at the rear of the material placing base. A material rod is installed at the front of the material placing base. The high-temperature cloth is stacked in the space limited by the backboard and the material rod.

[0009] Specifically, the robot execution end is connected to the mounting seat. The mounting seat is installed in the middle of the connecting plate. Three material taking mechanisms and lead flattening mechanisms are installed on the connecting plate.

[0010] Specifically, the material taking mechanism is further provided with a lifting air cylinder. The lifting air cylinder is installed on the connecting plate. A connecting bracket is installed on the telescopic rod of the lifting air cylinder. Two suction rods are installed on the connecting bracket. The upper part of the suction rod is connected to the vacuum pumping device through a pipeline. The lower part of the suction rod is installed with the material taking suction cup.

[0011] Specifically, the lead flattening mechanism is further provided with a clamping jaw air cylinder. The lead flattening support is installed on the two clamping jaws of the clamping jaw air cylinder. The clamping jaw air cylinder controls the opening and closing of the lead flattening support to straighten the leads on the photovoltaic module.

[0012] Specifically, the lower part of the robot is installed with a robot seat. The robot seat is installed on the robot frame. The robot frame is placed on one side of the frame where the high-temperature cloth feeding mechanism is installed.

[0013] Specifically, a photovoltaic module conveying mechanism is installed on the frame. The photovoltaic module conveying mechanism is provided with a conveying synchronous belt, a transmission shaft, a driving wheel and a driving motor. The driving wheel and the driven wheel are installed on the frame. The conveying synchronous belt is installed between the driving wheel and the driven wheel. The photovoltaic module is conveyed on the conveying synchronous belt. The transmission shaft is connected between the driving wheels. One end of the transmission shaft is connected to the motor shaft of the driving motor. The driving motor drives the conveying synchronous belt to rotate synchronously.

[0014] The utility model has the following beneficial effects:

[0015] The robot high-temperature cloth placing device designed by the utility model adopts a special material placing mechanism for placing high-temperature cloth. The robot has higher consistency in taking high-temperature cloth and higher precision in placing high-temperature cloth.

[0016] On the robot execution end of the robot high-temperature cloth placing device designed by the utility model, three material taking mechanisms and lead flattening mechanisms are installed. It can place three high-temperature cloths at the same time and flatten three leads at the same time, greatly improving the production efficiency, saving more labor and reducing the cost. Description of the Drawings

[0017] Figure 1 is a schematic diagram of the overall structure of the robot for placing high-temperature cloth equipment.

[0018] Figure 2 is Figure 1 the top view of.

[0019] Figure 3 is a schematic diagram of the structure of the high-temperature cloth feeding mechanism.

[0020] Figure 4 is Figure 3 the front view of.

[0021] Figure 5 is Figure 3 the top view of.

[0022] Figure 6 is a schematic diagram of the installation structure of the material taking mechanism and the lead flattening mechanism.

[0023] Figure 7 is Figure 6 the front view of.

[0024] Figure 8 is Figure 6 the left view of.

[0025] Figure 9 is a schematic diagram of the structure of the material taking mechanism.

[0026] Figure 10 is the schematic diagram of the structure of the lead flattening mechanism Figure 1 .

[0027] Figure 11 is the schematic diagram of the structure of the lead flattening mechanism Figure 2 .

[0028] In the figure: 1 - high-temperature cloth feeding mechanism, 1.1 - mounting base, 1.2 - feeding base, 1.3 - back plate, 1.4 - material rod;

[0029] 2 - material taking mechanism, 2.1 - material taking suction cup, 2.2 - lifting cylinder, 2.3 - connecting bracket, 2.4 - suction rod;

[0030] 3 - lead flattening mechanism, 3.1 - lead flattening bracket, 3.2 - jaw cylinder;

[0031] 4 - connecting plate; 5 - mounting seat; 6 - robot, 6.1 - robot execution end, 6.2 - robot seat, 6.3 - robot frame;

[0032] 7 - frame; 8 - photovoltaic module; 9 - photovoltaic module conveying mechanism, 9.1 - conveying synchronous belt, 9.2 - transmission shaft, 9.3 - driving wheel, 9.4 - driving motor;

[0033] 10 - High-temperature cloth; 11 - Lead wire. Specific implementation manner

[0034] The following will further describe the technical solutions in the embodiments of the present utility model clearly and completely in conjunction with the accompanying drawings in the embodiments of the present utility model. Based on the embodiments in the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present utility model.

[0035] As Figures 1 - 11 shown, a robot for placing high-temperature cloth includes a robot 6 and a frame 7. Multiple groups of high-temperature cloth feeding mechanisms 1 are installed on the frame 7. The high-temperature cloth feeding mechanism 1 is provided with a mounting base 1.1, a feeding base 1.2, a back plate 1.3 and a material rod 1.4. Multiple layers of high-temperature cloth 10 are placed on the feeding base 1.2. There are multiple feeding bases 1.2, and the feeding bases 1.2 are all fixed on the mounting base 1.1. The mounting base 1.1 is installed on the frame 7. The back plate 1.3 is installed on the mounting base 1.1, and the back plate 1.3 is located at the rear of the feeding base 1.2. The material rod 1.4 is installed at the front of the feeding base 1.2. The high-temperature cloth 10 is stacked and placed in the space limited by the back plate 1.3 and the material rod 1.4.

[0036] The robot 6 uses a RoboStone six-axis robot. The front of the robot 6 is provided with a robot execution end 6.1. The robot execution end 6.1 is connected to a mounting seat 5. The mounting seat 5 is installed in the middle of a connecting plate 4. Three sets of material taking mechanisms 2 and three sets of lead wire flattening mechanisms 3 are installed on the connecting plate 4.

[0037] The lower part of the robot 6 is installed with a robot seat 6.2. The robot seat 6.2 is installed on a robot frame 6.3. The robot frame 6.3 is placed on one side of the frame 7 where the high-temperature cloth feeding mechanism 1 is installed.

[0038] The material taking mechanism 2 is provided with a material taking suction cup 2.1, a lifting cylinder 2.2, a connecting bracket 2.3 and a suction rod 2.4. The lifting cylinder 2.2 is installed on the connecting plate 4. A connecting bracket 2.3 is installed on the telescopic rod of the lifting cylinder 2.2. Two suction rods 2.4 are installed on the connecting bracket 2.3. The upper part of the suction rod 2.4 is connected to a vacuum pumping device through a pipeline. The lower part of the suction rod 2.4 is installed with a material taking suction cup 2.1. The material taking suction cup 2.1 sucks the high-temperature cloth 10 on the feeding base 1.2 and places it on the lead wire 11 of the photovoltaic module 8.

[0039] The lead wire flattening mechanism 3 is provided with a lead wire flattening bracket 3.1 and a clamping jaw cylinder 3.2. The lead wire flattening bracket 3.1 clamps and straightens the lead wire 11 on the photovoltaic module 8. The lead wire flattening bracket 3.1 is installed on the two clamping jaws of the clamping jaw cylinder 3.2. The clamping jaw cylinder 3.2 controls the opening and closing of the lead wire flattening bracket 3.1 to straighten the lead wire 11 on the photovoltaic module 8.

[0040] A photovoltaic module conveying mechanism 9 is installed on the frame 7. The photovoltaic module conveying mechanism 9 is provided with three groups of conveying synchronous belts 9.1, a transmission shaft 9.2, driving wheels 9.3 and a driving motor 9.4. The driving wheels 9.3 and the driven wheels are rotatably installed on the frame 7. The conveying synchronous belts 9.1 are installed between the driving wheels 9.3 and the driven wheels. Photovoltaic modules 8 are conveyed on the conveying synchronous belts 9.1. The transmission shaft 9.2 is connected between the driving wheels 9.3. One end of the transmission shaft 9.2 is connected to the motor shaft of the driving motor 9.4. The driving motor 9.4 drives the conveying synchronous belts 9.1 to rotate synchronously at the same time.

[0041] The working principle of the present utility model:

[0042] Figures 1 - 2 It is the overall drawing of the tooling for the machine head. The material taking mechanism 2 and the lead flattening mechanism 3 are connected to the robot 6 through the connecting plate 4 to form a complete mechanism, and cooperate with the robot 6 to complete the work requirements. The robot 6 is installed on the robot frame 6.3, and the robot equipment can be conveniently moved through the wheels.

[0043] Figures 3 - 5 It is the part of the tooling for the high-temperature cloth, including the high-temperature cloth feeding base 1.2. The high-temperature cloth 10 is manually placed on the feeding base 1.2, and the high-temperature cloth 10 is limited by the material rod 1.4 and the back plate 1.3 to ensure the accurate feeding position of the high-temperature cloth 10.

[0044] Figure 9 It is the installation structure of the material taking suction cup 2.1. The lifting cylinder 2.2 is used to control the lifting, so that the suction rod 2.4 reaches the corresponding position to take materials in the feeding base 1.2. The connecting bracket 2.3 connects the lifting cylinder 2.2 and the suction rod 2.4.

[0045] Figures 10 - 11 It is the lead flattening mechanism 3. The clamping jaw cylinder 3.2 drives the lead flattening bracket 3.1 to flatten the lead 11 on which the high-temperature cloth 10 is placed.

[0046] 1. Technical maturity: With the development of robot technology and the accumulation of application experience, modern robots for placing high-temperature cloth 10 have been greatly improved in terms of technical maturity. Modern designs such as precise control systems, optimized movements, and reliability tests all contribute to improving the stability and reliability of the equipment.

[0047] 2. Automation and intelligence: Modern collaborative robots for placing high-temperature cloth 10 achieve a higher degree of automation and intelligence. By adopting advanced machine vision systems, sensors, and control algorithms, the equipment can achieve automated process control and quality inspection. This makes the equipment operation more convenient and improves production efficiency and consistency.

[0048] 3. Production efficiency and speed: Modern collaborative robots have been significantly improved in terms of work efficiency and speed. By optimizing robot parameters, etc., modern equipment can place the high-temperature cloth 10 faster, improving production efficiency.

[0049] 4. Compared with those on the market, the robot can place three high-temperature cloths 10 at the same time and smooth three leads 11 at the same time, greatly improving production efficiency, saving more labor, and reducing costs.

[0050] The present utility model is not limited to the above embodiments. Anyone should know that structural changes made under the inspiration of the present utility model, as long as they have the same or similar technical solutions as the present utility model, all fall within the protection scope of the present utility model.

[0051] The technologies, shapes, and structures not described in detail in the present utility model are all well-known technologies.

[0052] It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the term "comprising", "including" or any other variant thereof is intended to cover non-exclusive inclusion, so that a process, method, article or device comprising a series of elements not only includes those elements, but also includes other elements not expressly listed, or further includes elements inherent to such process, method, article or device.

[0053] Although the embodiments of the present utility model have been shown and described, for those of ordinary skill in the art, it can be understood that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principle and spirit of the present utility model. The scope of the present utility model is defined by the appended claims and their equivalents.

Claims

1. A robot high temperature cloth placing device, characterized in that: It comprises a robot and a frame, wherein a plurality of sets of high temperature cloth discharging mechanisms are installed on the frame, and the high temperature cloth discharging mechanisms are provided with a discharging base, and multiple layers of high temperature cloth are placed on the discharging base; A robot execution end is provided at the front of the robot, and a material picking mechanism and a lead smoothing mechanism are installed on the robot execution end. The material picking mechanism is provided with a material picking suction cup, which sucks the high-temperature cloth on the material discharging base and places it on the photovoltaic module. The lead smoothing mechanism is provided with a lead smoothing bracket, which clamps and straightens the leads on the photovoltaic module.

2. The robot high temperature cloth placing device according to claim 1 is characterized in that: There are multiple discharge bases, all of which are fixed on the mounting base, the mounting base is mounted on the frame, a back plate is mounted on the mounting base, the back plate is located at the rear of the discharge base, a material rod is mounted at the front of the discharge base, and the high-temperature cloth is stacked and placed in the space limited by the back plate and the material rod.

3. The robot high temperature cloth placing device according to claim 1 is characterized in that: The robot execution end is connected to a mounting seat, the mounting seat is installed in the middle of a connecting plate, and three sets of material taking mechanisms and lead wire smoothing mechanisms are installed on the connecting plate.

4. The robot high temperature cloth placing device according to claim 3 is characterized in that: The material picking mechanism is also provided with a lifting cylinder, which is installed on the connecting plate. A connecting bracket is installed on the telescopic rod of the lifting cylinder. Two suction rods are installed on the connecting bracket. The upper part of the suction rod is connected to the vacuum device through a pipeline, and the lower part of the suction rod is installed with a material picking suction cup.

5. The robot high temperature cloth placing device according to claim 3 is characterized in that: The lead wire smoothing mechanism is also provided with a clamping claw cylinder, on which two clamping claws of the clamping claw cylinder are mounted a lead wire smoothing bracket, and the clamping claw cylinder controls the opening and closing of the lead wire smoothing bracket to straighten the leads on the photovoltaic module.

6. The robot high temperature cloth placing device according to claim 1, characterized in that: A robot seat is installed at the lower part of the robot, and the robot seat is installed on a robot frame. The robot frame is placed on one side of the frame where a high-temperature material placing mechanism is installed.

7. The robot high temperature cloth placing device according to claim 1, characterized in that: A photovoltaic component conveying mechanism is installed on the frame, and the photovoltaic component conveying mechanism is provided with a conveying synchronous belt, a transmission shaft, a driving wheel and a driving motor. The driving wheel and the driven wheel are installed on the frame, and a conveying synchronous belt is installed between the driving wheel and the driven wheel. The photovoltaic components are conveyed on the conveying synchronous belt. The driving wheels are connected with a transmission shaft, and one end of the transmission shaft is connected to the motor shaft of the driving motor. The driving motor drives the conveying synchronous belt to rotate synchronously at the same time.

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