Hot melting device for plastic products
By introducing screening nets and efficient heating components into the hot melting device, the problems of long melting time of plastics, waste of energy and incomplete hot melting in the existing hot melting device are solved, and an efficient and energy-saving plastic melting process is achieved.
Patent Information
- Application Number
- CN202422147614.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-09-02
AI Technical Summary
When the existing hot melting device melts the plastic raw materials, due to the inconsistent particle size, the melting time is long, requiring a lot of power resources, wasting energy, and the hot melting is not thorough, affecting the quality of the plastic.
A hot melt placement tank is designed, which includes a screening mesh and a screening filter plate. The plastic is shaken into the hot melt placement barrel by moving the assembly, and the heating assembly includes a U-shaped insulation sleeve, a heating coil and a thermally conductive copper plate to achieve efficient heating and melting.
Through the dual measures of screening and efficient heating, the melting time of the plastic is significantly shortened, the melting efficiency is improved, energy consumption is reduced, and the complete hot melt of the plastic is ensured, which improves product quality.
Smart Images

Figure CN223044917U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of plastic products, in particular to a hot melting device for plastic products. Background Art
[0002] Plastic products are collectively referred to as daily necessities, industrial products, etc. processed mainly with plastics, including products of all processes such as injection molding and thermoforming with plastics as raw materials. Plastic is a type of synthetic polymer material with plasticity. It forms the three indispensable synthetic materials in daily life together with synthetic rubber and synthetic fibers. Specifically, plastic is mainly composed of natural or synthetic resin, added with various additives, and can be molded into a certain shape under certain conditions such as temperature and pressure, and remains unchanged in shape at normal temperature.
[0003] The existing publication number: CN218314581U, proposes a hot melting device for a blow molding machine used in the production of plastic products. It is convenient to filter larger plastic particles and impurities mixed in the plastic particles, thereby reducing the hot melting time and improving the production quality of plastic products. It includes a box body, a sieve plate is slidably connected in the box body, the front end of the sieve plate penetrates through the box body and is fixedly connected with a sliding box, a first motor is installed on the box body through a mounting frame, the output end of the first motor penetrates through the mounting frame and is fixedly connected with a power frame, the power frame is slidably connected in the sliding box, two limiting plates are fixedly connected in the box body, a feeding plate is fixedly connected in the box body, the bottom end of the box body is fixedly connected with a first hot melting barrel, a second motor is installed on the first hot melting barrel, the output end of the second motor penetrates through the first hot melting barrel and is fixedly connected with a stirring rod, the bottom end of the first hot melting barrel is fixedly connected with a heating plate, and a preheating melting mechanism is installed between the box body and the first hot melting barrel.
[0004] Plastics are widely used in life. Existing plastic raw materials are mostly in the form of particles and powders. When hot melting plastic raw materials, they are usually directly hot melted. When the existing hot melting device melts plastic raw materials, due to the different sizes of raw material particles, the melting time of the raw materials is relatively long, thus requiring a large amount of electric power resources, wasting energy, being not conducive to energy conservation and environmental protection, reducing the melting efficiency of plastic raw materials, and causing incomplete hot melting of the raw materials. The too long hot melting time leads to poor plastic quality. Therefore, a hot melting device for plastic products is proposed to solve the above problems. Content of the Utility Model
[0005] In order to make up for the above deficiencies, the utility model provides a hot melting device for plastic products, aiming to improve the problems in the prior art that when melting plastic raw materials, due to the different sizes of raw material particles, the melting time of the raw materials is relatively long, thus requiring a large amount of electric power resources, wasting energy, being not conducive to energy conservation and environmental protection, reducing the melting efficiency of plastic raw materials, and causing incomplete hot melting of the raw materials. The too long hot melting time leads to poor plastic quality.
[0006] To achieve the above object, the utility model adopts the following technical solutions:
[0007] It includes a hot melt placement tank. Support legs are fixedly installed at the bottom of the hot melt placement tank. A screening net is slidably installed inside the hot melt placement tank. A screening filter plate is fixedly installed inside the hot melt placement tank at the bottom of the screening net. A hot melt placement bucket is provided in the hot melt placement tank. A heating component for heating the hot melt placement bucket is provided at the bottom of the inner wall of the hot melt placement tank. A moving component for driving the screening net to move is provided inside the hot melt placement tank. A hollow funnel is fixedly installed inside the hot melt placement tank;
[0008] As a further description of the above technical solution:
[0009] The heating component includes a U-shaped heat insulation sleeve. The bottom of the U-shaped heat insulation sleeve is fixedly installed with the bottom of the inner wall of the hot melt placement tank. A heating coil is fixedly installed at the bottom of the inner wall of the U-shaped heat insulation sleeve. The top of the U-shaped heat insulation sleeve is detachably installed with a heat conduction copper plate through bolts. The bottom of the heat conduction copper plate is in contact with the top of the U-shaped heat insulation sleeve. The bottom of the heat conduction copper plate is in contact with the top of the heating coil. The top of the heat conduction copper plate is in contact with the bottom of the hot melt placement bucket;
[0010] As a further description of the above technical solution:
[0011] The moving component includes a rotating cam block. A placement plate is fixedly installed on one side of the hot melt placement tank. A driving motor is fixedly installed on the top of the placement plate. The output end of the driving motor penetrates into the hot melt placement tank and is rotatably installed with the hot melt placement tank. The output end of the driving motor is fixedly installed with the left side of the rotating cam block;
[0012] As a further description of the above technical solution:
[0013] A fixing ring is fixedly installed inside the hot melt placement tank. Four groups of reset springs are fixedly installed on the top of the fixing ring. The top of the reset springs is fixedly installed with the bottom of the screening net;
[0014] As a further description of the above technical solution:
[0015] Four groups of limiting rods are fixedly installed at the bottom of the screening net. The limiting rods are located inside the reset springs. The bottom of the limiting rods penetrates to the bottom of the fixing ring and is slidably installed with the fixing ring. A limiting block is fixedly installed at the bottom of the limiting rods. The top of the limiting block is in contact with the bottom of the fixing ring;
[0016] As a further description of the above technical solution:
[0017] The right side of the hot melt placement tank is connected with a discharge pipe, and a receiving hopper is detachably installed on the right side of the hot melt placement tank;
[0018] As a further description of the above technical solution:
[0019] The bottom of the right side of the hot melt placement tank is connected with a discharge pipeline, and a discharge valve is connected to the surface of the discharge pipeline.
[0020] The utility model has the following beneficial effects:
[0021] 1. In the utility model, through the mutual cooperation of the U-shaped heat insulation sleeve, the heating coil and the heat conduction copper plate, when the plastic enters the inside of the hot melt placement barrel, the heating coil can be electrified at this time. The heating coil is electrified to heat the heat conduction copper plate, and the heat conduction copper plate is heated to heat the bottom of the hot melt placement barrel, and the plastic can be gradually melted at this time.
[0022] 2. In the utility model, through the mutual cooperation of the rotating cam block, the placement plate and the driving motor, when the driving motor is started, the rotating cam block can be driven to rotate. The rotating cam block rotates to drive the screening net to move downward, and the screening net moves downward to shake the plastic on its top, so that it enters the inside of the hot melt placement barrel. Description of the drawings
[0023] Figure 1 is a three-dimensional schematic diagram of the hot melt placement tank proposed by the utility model;
[0024] Figure 2 is a sectional structure schematic diagram of the hot melt placement tank proposed by the utility model;
[0025] Figure 3 is a structural schematic diagram of the moving component proposed by the utility model;
[0026] Figure 4 is a structural schematic diagram of the heating component proposed by the utility model;
[0027] Figure 5 is the utility model Figure 3 the enlarged structure diagram at A in;
[0028] Figure 6 is the utility model Figure 2 the enlarged structure diagram at B in.
[0029] Legend description:
[0030] 1. Hot melt placement tank; 2. Support legs; 3. Screening mesh; 4. Screening filter plate; 5. Hot melt placement bucket; 6. Heating component; 61. U-shaped heat insulation sleeve; 62. Heating coil; 63. Heat conduction copper plate; 7. Moving component; 71. Rotating cam block; 72. Placement plate; 73. Driving motor; 74. Fixed ring; 75. Return spring; 8. Hollow funnel; 9. Limit rod; 10. Limit stop block; 11. Discharge pipe; 12. Material receiving hopper; 13. Discharge pipeline; 14. Discharge valve. Detailed implementation mode
[0031] Next, the technical solutions in the embodiments of the present invention will be clearly and completely described in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
[0032] Refer to Figures 1-6 , an embodiment provided by the present invention: including a hot melt placement tank 1, support legs 2 are fixedly installed at the bottom of the hot melt placement tank 1, a screening mesh 3 is slidably installed inside the hot melt placement tank 1, a screening filter plate 4 located at the bottom of the screening mesh 3 is fixedly installed inside the hot melt placement tank 1, a hot melt placement bucket 5 is arranged in the hot melt placement tank 1, a heating component 6 for heating the hot melt placement bucket 5 is arranged at the bottom of the inner wall of the hot melt placement tank 1, a moving component 7 for driving the screening mesh 3 to move is arranged inside the hot melt placement tank 1, and a hollow funnel 8 is fixedly installed inside the hot melt placement tank 1. First, the plastic to be hot melted is placed inside the hot melt placement tank 1. At this time, the plastic will fall inside the screening mesh 3. Then, the plastic on the screening mesh 3 can be shaken off through the moving component 7. At this time, the larger plastic will fall onto the screening filter plate 4, and the smaller plastic will fall into the hot melt placement bucket 5 from the screening filter plate 4. Since the screening filter plate 4 is inclined, the larger plastic on the screening filter plate 4 will be discharged through the hot melt placement tank 1. At this time, the plastic inside the hot melt placement bucket 5 can be heated and melted by the heating component 6.
[0033] Refer to Figures 1-6, the heating component 6 includes a U-shaped heat insulation sleeve 61, the bottom of the U-shaped heat insulation sleeve 61 is fixedly installed on the bottom of the inner wall of the hot melt placement tank 1, a heating coil 62 is fixedly installed on the bottom of the inner wall of the U-shaped heat insulation sleeve 61, the top of the U-shaped heat insulation sleeve 61 is detachably installed with a heat conducting copper plate 63 through bolts, the bottom of the heat conducting copper plate 63 contacts the top of the U-shaped heat insulation sleeve 61, the bottom of the heat conducting copper plate 63 contacts the top of the heating coil 62, and the top of the heat conducting copper plate 63 contacts the bottom of the hot melt placement barrel 5. Through the mutual cooperation of the U-shaped heat insulation sleeve 61, the heating coil 62 and the heat conducting copper plate 63, when the plastic enters the inside of the hot melt placement barrel 5, the heating coil 62 can be powered on at this time. The heating coil 62 being powered on can heat the heat conducting copper plate 63, and the heat conducting copper plate 63 being heated can heat the bottom of the hot melt placement barrel 5, and at this time, the plastic can be gradually melted.
[0034] Refer to Figures 1-6, the moving component 7 includes a rotating cam block 71. One side of the hot-melt placement tank 1 is fixedly installed with a placement plate 72. The top of the placement plate 72 is fixedly installed with a driving motor 73. The output end of the driving motor 73 penetrates into the interior of the hot-melt placement tank 1 and is rotatably installed with the hot-melt placement tank 1. The output end of the driving motor 73 is fixedly installed with the left side of the rotating cam block 71. Through the mutual cooperation of the rotating cam block 71, the placement plate 72, and the driving motor 73, when the driving motor 73 is started, it can drive the rotating cam block 71 to rotate. The rotation of the rotating cam block 71 drives the screening net 3 to move downward. The downward movement of the screening net 3 can shake the plastics on its top, causing them to enter the hot-melt placement barrel 5. Inside the hot-melt placement tank 1, a fixed ring 74 is fixedly installed. Four groups of return springs 75 are fixedly installed on the top of the fixed ring 74. The tops of the return springs 75 are fixedly installed with the bottom of the screening net 3. Through the mutual cooperation of the fixed ring 74 and the return springs 75, the fixed ring 74 can always bear the elastic force of the return springs 75. Thus, when the screening net 3 moves to the bottommost position downward, under the action of the return springs 75, the screening net 3 will be reset. Four groups of limiting rods 9 are fixedly installed at the bottom of the screening net 3. The limiting rods 9 are located inside the return springs 75. The bottoms of the limiting rods 9 penetrate to the bottom of the fixed ring 74 and are slidably installed with the fixed ring 74. A limiting block 10 is fixedly installed at the bottom of the limiting rod 9. The top of the limiting block 10 contacts the bottom of the fixed ring 74. Through the mutual cooperation of the limiting rods 9 and the limiting block 10, the screening net 3 can be limited to prevent the screening net 3 from twisting when moving upward, resulting in instability when the screening net 3 is reset. The right side of the hot-melt placement tank 1 is communicated with a discharge pipe 11. A receiving hopper 12 is detachably installed on the right side of the hot-melt placement tank 1. Through the mutual cooperation of the discharge pipe 11 and the receiving hopper 12, plastics with a larger screening filter plate 4 can enter the feed hopper through the discharge pipe 11, so as to store the discharged plastics into the receiving hopper 12. The bottom of the right side of the hot-melt placement tank 1 is communicated with a discharge pipeline 13. A discharge valve 14 is communicated with the surface of the discharge pipeline 13. Through the mutual cooperation of the discharge pipeline 13 and the discharge valve 14, the hot-melted plastics can enter the interior of the discharge pipeline 13. At this time, the discharge valve 14 can be rotated to discharge the hot-melted plastics in the discharge pipe 11.
[0035] Working principle: When it is necessary to melt the plastic, the plastic to be hot-melted can be placed inside the hot-melt placement tank 1 at this time. The plastic will fall inside the screening mesh 3. Then, the driving motor 73 can be started. The output shaft of the driving motor 73 drives the rotating cam block 71 to rotate. The rotation of the rotating cam block 71 drives the screening mesh 3 to move downward. The downward movement of the screening mesh 3 can shake the plastic on its top. When the screening mesh 3 moves downward, it compresses the return spring 75. The downward movement of the screening mesh 3 can drive the limit rod 9 and the limit block 10 to move downward, so as to limit the screening mesh 3. At this time, the shaken plastic will fall on the screening filter plate 4. At this time, the smaller plastic will fall into the hot-melt placement bucket 5 from the screening filter plate 4. Since the screening filter plate 4 is inclined, the larger plastic on the screening filter plate 4 will enter the feed hopper through the discharge pipe 11, so that the discharged plastic can be stored in the receiving hopper 12. When all the plastic enters the hot-melt placement tank 1, the heating coil 62 can be powered on at this time. The power-on of the heating coil 62 can heat the heat-conducting copper plate 63. The heating of the heat-conducting copper plate 63 can heat the bottom of the hot-melt placement bucket 5. At this time, the plastic can be gradually hot-melted. After the plastic is hot-melted, the hot-melted plastic enters the discharge pipeline 13. At this time, the discharge valve 14 can be rotated to discharge the hot-melted plastic in the discharge pipe 11, thus achieving the advantage of hot-melting the plastic.
[0036] Finally, it should be noted that the above are only the preferred embodiments of the present invention and are not used to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, they can still modify the technical solutions recorded in the foregoing embodiments, or perform equivalent replacements for some of the technical features. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention shall be included in the protection scope of the present invention.
Claims
1. A hot melt device for plastic products, comprising a hot melt placement tank (1), characterized in that: The bottom of the hot melt placement tank (1) is fixedly provided with a support leg (2), a screening net (3) is slidably installed inside the hot melt placement tank (1), a screening filter plate (4) located at the bottom of the screening net (3) is fixedly installed inside the hot melt placement tank (1), a hot melt placement barrel (5) is provided in the hot melt placement tank (1), a heating component (6) for heating the hot melt placement barrel (5) is provided at the bottom of the inner wall of the hot melt placement tank (1), a moving component (7) for driving the screening net (3) to move is provided inside the hot melt placement tank (1), and a hollow funnel (8) is fixedly installed inside the hot melt placement tank (1).
2. A hot melt device for plastic products according to claim 1, characterized in that: The heating assembly (6) comprises a U-shaped thermal insulation sleeve (61), the bottom of the U-shaped thermal insulation sleeve (61) is fixedly mounted on the bottom of the inner wall of the hot melt placement tank (1), a heating coil (62) is fixedly mounted on the bottom of the inner wall of the U-shaped thermal insulation sleeve (61), a thermal conductive copper plate (63) is detachably mounted on the top of the U-shaped thermal insulation sleeve (61) by means of bolts, the bottom of the thermal conductive copper plate (63) is in contact with the top of the U-shaped thermal insulation sleeve (61), the bottom of the thermal conductive copper plate (63) is in contact with the top of the heating coil (62), and the top of the thermal conductive copper plate (63) is in contact with the bottom of the hot melt placement barrel (5).
3. A hot melt device for plastic products according to claim 1, characterized in that: The moving assembly (7) comprises a rotating cam block (71), a placement plate (72) is fixedly mounted on one side of the hot melt placement tank (1), a driving motor (73) is fixedly mounted on the top of the placement plate (72), an output end of the driving motor (73) passes through the interior of the hot melt placement tank (1) and is rotatably mounted with the hot melt placement tank (1), and the output end of the driving motor (73) is fixedly mounted with the left side of the rotating cam block (71).
4. A hot melt device for plastic products according to claim 1, characterized in that: A fixing ring (74) is fixedly installed inside the hot melt placement tank (1), and four groups of return springs (75) are fixedly installed on the top of the fixing ring (74). The top of the return spring (75) and the bottom of the screening net (3) are fixedly installed.
5. A hot melt device for plastic products according to claim 4, characterized in that: Four groups of limit rods (9) are fixedly installed at the bottom of the screening net (3). The limit rods (9) are located inside the reset spring (75). The bottom of the limit rods (9) penetrates the bottom of the fixing ring (74) and is slidably installed with the fixing ring (74). A limit stopper (10) is fixedly installed at the bottom of the limit rods (9), and the top of the limit stopper (10) is in contact with the bottom of the fixing ring (74).
6. A hot melt device for plastic products according to claim 1, characterized in that: The right side of the hot melt placement tank (1) is connected to a discharge pipe (11), and the right side of the hot melt placement tank (1) is detachably provided with a receiving hopper (12).
7. A hot melt device for plastic products according to claim 1, characterized in that: The bottom of the right side of the hot melt placement tank (1) is connected to a discharge pipe (13), and the surface of the discharge pipe (13) is connected to a discharge valve (14).
Citation Information
Patent Citations
Hot melting device of blow molding machine for producing plastic products
CN218314581U