Miniaturized straight-out printing machine for sheets
By designing a miniaturized silent negative pressure system and printing system, the noise, air quality and ease of use of printing equipment in small stores are solved, efficient and clean customized printing is achieved, and the special needs of small stores are met.
Patent Information
- Application Number
- CN202422430883.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-10-09
AI Technical Summary
Existing printing equipment has not been met in small stores for noise control, air quality control and ease of use, and the equipment is too large to meet the needs of fast customized printing.
A miniaturized direct-out printing machine for sheets is designed, including a silent negative pressure system and a printing system. It adopts a five-head wide-form inkjet vehicle, a longitudinally arranged wide-form nozzle maintenance station, a dust removal and cleaning system and a secondary circulating ink supply system. It combines a silent negative pressure system and an efficient dust removal filter to ensure the equipment is miniaturized and cleanly printed.
It realizes the silent and dust removal effect of the equipment, meets the cleaning needs of non-direct contact food outer packaging, and realizes efficient customized printing in small spaces, making the equipment easy to maintain.
Smart Images

Figure CN223045416U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of printing machines, in particular to a miniaturized direct-out printing machine for sheets. Background Art
[0002] For the packaging of fast-moving consumer goods such as food, there is an urgent need in the market for a box printer that can be used in small stores to meet the demand for rapid customization; the usage environments of store customers and traditional printing factories are vastly different.
[0003] Traditional factories have no high requirements for noise control, air quality control, etc. of printing equipment, but store customers have relatively high requirements. Therefore, it is necessary to upgrade the printing equipment to be green and harmless, including special optimization of parts such as noise control and dust removal and cleaning; store customers also have special requirements for the floor area of the equipment. Under the requirements of a paper feeding width of 1.3 meters and a printing width of 1.05 meters, the equipment volume should be reduced as much as possible. Store customers usually do not have full-time printing staff positions, and the demand for the ease of use and maintenance of the equipment is further increased. Summary of the Utility Model
[0004] In view of the problems existing in the above-mentioned existing printing machines, the present utility model is proposed.
[0005] Therefore, the purpose of the present utility model is to provide a miniaturized direct-out printing machine for sheets, which solves the above problems.
[0006] In order to achieve the above purpose, the present utility model provides the following technical solutions:
[0007] A miniaturized direct-out printing machine for sheets, comprising a silent negative pressure system and a printing system. The printing system is arranged on one side of the silent negative pressure system. A nozzle carriage is arranged inside the printing system. A nozzle maintenance station is arranged on the front side of the nozzle carriage. A secondary ink supply system is arranged on one side of the nozzle carriage. A primary large ink bucket is arranged below the secondary ink supply system. An air suction paper feeding system is arranged on the front side of the nozzle maintenance station. A nozzle carriage lifting module is arranged on the side of the nozzle carriage away from the secondary ink supply system;
[0008] A blower air inlet is arranged at the top of the silent negative pressure system. A blower air outlet is arranged at the bottom of the silent negative pressure system. A dust removal filter element is arranged in the middle of the silent negative pressure system. A blower exhaust air box is arranged at the inner bottom end of the silent negative pressure system.
[0009] Preferably, a plurality of nozzles are arranged on the front side inside the nozzle carriage. A filter, a solenoid valve for nozzle ink circulation, and a peristaltic pump for nozzle ink circulation are sequentially arranged from left to right at the rear side inside the nozzle carriage. A paper pressing wheel and an ion wind static eliminator bar are arranged below the nozzle carriage. A dust removal and cleaning suction nozzle is arranged on one side of the paper pressing wheel.
[0010] Preferably, a diaphragm pump for positive pressure cleaning, a three-way solenoid valve for positive pressure / atmosphere switching, a peristaltic pump for supplying ink from the first-level ink bucket to the second-level ink bottle, and a solenoid valve for controlling the on / off of ink supply are sequentially arranged from top to bottom inside the secondary ink supply system.
[0011] Preferably, a blower cooling exhaust vent is provided on one side above the silent negative pressure system, and a blower cooling air inlet is provided on the other side.
[0012] Preferably, noise reduction sponges are arranged inside both the blower cooling exhaust vent and the blower cooling air inlet.
[0013] Preferably, an ink filter is arranged at one end of the peristaltic pump for supplying ink from the first-level ink bucket to the second-level ink bottle.
[0014] In the above technical solution, the technical effects and advantages provided by the present utility model are as follows:
[0015] 1. In the present utility model, through the design of a five-nozzle wide-format inkjet vehicle, the inkjet width reaches 1050 mm, meeting the printing requirements of customized packaging boxes for stores.
[0016] 2. In the present utility model, before cardboard printing, the cardboard first passes through brush cleaning, then through static elimination treatment, and finally through a high negative pressure (-30 to 50 Kpa) dust suction nozzle, which can filter more than 70% of the dust and shredded paper on the cardboard surface, basically meeting the cleaning requirements of non-direct contact food outer packaging.
[0017] 3. In the present utility model, through the punched conveyor belt made of a rubber coating process, the hardness of the rubber layer is about 45 degrees on the Shore scale, greatly improving the friction coefficient between the cardboard and the conveyor belt. Coupled with the negative pressure provided by the belt holes, there is no slipping phenomenon during the printing and conveying process of the cardboard, ensuring the printing quality.
[0018] 4. In the present utility model, through the secondary circulation ink supply system, during the printing interval, the ink in the ink chamber of the nozzle is ensured to circulate and flow, taking away the microbubbles inside the nozzle and preventing the nozzle holes from being blocked by air.
[0019] 5. In the present utility model, through the longitudinally arranged wide-format nozzle maintenance station, while ensuring easy maintenance, the lateral volume of the wide-format printing equipment is greatly reduced.
[0020] 6. In the present utility model, through the silent negative pressure system, three high-pressure vortex air pumps are used to provide a negative pressure of -30 to 50 Kpa, respectively providing pressure for cardboard dust removal and the paper conveying belt. To meet the silent requirement of the equipment exhaust system, the entire system box is enclosed and soundproofed. To prevent the wind force at the air outlet from being too large and causing dust dispersion, the air pump pipeline is connected to a dust removal filter element, and at the same time, each exhaust vent passes through an exhaust box to reduce the speed and pressure, slowing down the air outlet flow rate to achieve qualified emissions.
[0021] 7. In this utility model, the nozzle carriage rises and returns to the origin position, the moisturizing base plate retracts to directly below the nozzle carriage, aligning the moisturizing ink pad with the nozzle. The nozzle carriage descends and closely adheres to the surface of the nozzle. At this time, the peristaltic pump squeezes the ink chamber of the nozzle, and the ink in the chamber is used to flush the nozzle holes. After the flushing is completed, the nozzle carriage rises, and the surface of the nozzle is manually wiped with a wiping paper. After the wiping is completed, the nozzle carriage descends, and the sealing ring of the moisturizing ink pad contacts the surface of the nozzle, covering the nozzle hole area to achieve the purpose of moisturizing the nozzle. Description of the Drawings
[0022] In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings.
[0023] Figure 1 Structural schematic diagram of a miniaturized direct-out type printing machine for sheets proposed by this utility model;
[0024] Figure 2 For Figure 1 Internal structural schematic diagram of the printing system in
[0025] Figure 3 For Figure 2 Structural schematic diagram from another perspective of
[0026] Figure 4 Internal structural schematic diagram of the silent negative pressure system in 1;
[0027] Figure 5 Stereogram of the secondary ink supply system;
[0028] Figure 6 Connection structural schematic diagram of the secondary ink supply system and the printing system;
[0029] Figure 7 For Figure 2 Internal structural schematic diagram of the nozzle head in
[0030] Figure 8 For Figure 7 Structural schematic diagram from another perspective of
[0031] Figure 9 For Figure 7 Front view of
[0032] Figure 10 For Figure 9 Cross-sectional structural schematic diagram of item A-A of
[0033] Explanation of the reference numerals in the drawings:
[0034] 1. Silent negative pressure system; 2. Printing system; 3. Printhead carriage; 4. Printhead maintenance station; 5. Suction air paper feeding system; 6. Secondary ink supply system; 7. Printhead carriage lifting module; 8. Primary large ink bucket; 9. Fan exhaust box; 10. Fan air inlet; 11. Fan air outlet; 12. Fan cooling air outlet; 13. Fan cooling air inlet; 14. Dust removal filter element; 15. Diaphragm pump for positive pressure cleaning; 16. Three-way solenoid valve for positive pressure / atmosphere switching; 17. Peristaltic pump for supplying ink from primary ink bucket to secondary ink bottle; 18. Solenoid valve for ink supply on / off; 19. Ink filter; 20. Peristaltic pump for printhead ink circulation; 21. Solenoid valve for printhead ink circulation; 22. Filter; 23. Printhead; 24. Secondary ink bottle; 25. Paper pressing wheel; 26. Ion wind static eliminator bar; 27. Dust removal cleaning suction nozzle. Detailed implementation mode
[0035] In order to enable those skilled in the art to better understand the technical solutions of the present invention, the present invention will be further introduced in detail below with reference to the accompanying drawings.
[0036] The embodiment of the present invention discloses a miniaturized direct-out type printing machine for sheets.
[0037] Embodiment 1
[0038] Referring to Figures 1-10 , a miniaturized direct-out type printing machine for sheets includes a silent negative pressure system 1 and a printing system 2. The printing system 2 is arranged on one side of the silent negative pressure system 1. A printhead carriage 3 is arranged inside the printing system 2. A printhead maintenance station 4 is arranged on the front side of the printhead carriage 3. A secondary ink supply system 6 is arranged on one side of the printhead carriage 3. A primary large ink bucket 8 is arranged below the secondary ink supply system 6. A suction air paper feeding system 5 is arranged on the front side of the printhead maintenance station 4. A printhead carriage lifting module 7 is arranged on the side of the printhead carriage 3 away from the secondary ink supply system 6.
[0039] Embodiment 2
[0040] Referring to Figures 1-10 , a fan air inlet 10 is arranged at the top of the silent negative pressure system 1, a fan air outlet 11 is arranged at the bottom of the silent negative pressure system 1, a dust removal filter element 14 is arranged in the middle of the silent negative pressure system 1, a fan exhaust box 9 is arranged at the inner bottom end of the silent negative pressure system 1, a fan cooling air outlet 12 is arranged on one side above the silent negative pressure system 1 and a fan cooling air inlet 13 is arranged on the other side. Noise reduction sponges are arranged inside both the fan cooling air outlet 12 and the fan cooling air inlet 13.
[0041] Embodiment 3
[0042] Referring to Figures 1-10, multiple nozzles 23 are provided on the front side inside the nozzle vehicle 3. A filter 22, a solenoid valve 21 for nozzle ink circulation, and a peristaltic pump 20 for nozzle ink circulation are successively arranged from left to right on the rear side inside the nozzle vehicle 3. A paper pressing wheel 25 and an ion wind static eliminator 26 are provided below the nozzle vehicle 3. A dust removal and cleaning suction nozzle 27 is provided on one side of the paper pressing wheel 25.
[0043] Embodiment 4
[0044] Refer to Figures 1-10 , a diaphragm pump 15 for positive pressure cleaning, a three-way solenoid valve 16 for positive pressure / atmosphere switching, a peristaltic pump 17 for supplying ink from the first-level ink bucket to the second-level ink bottle 24, and a solenoid valve 18 for controlling ink supply on / off are successively arranged from top to bottom inside the secondary ink supply system 6. An ink filter 19 is provided at one end of the peristaltic pump 17 for supplying ink from the first-level ink bucket to the second-level ink bottle 24.
[0045] In the present utility model, during use, place the printing cardboard: on the corresponding interface of the touch screen, input the length, width, and thickness dimensions of the cardboard. After the printing part moves to the appropriate height, it waits. The baffle, side positioning plate, and tail bracket of the paper separation system automatically move to the set positions. After the machine completes the set actions, the printing cardboard can be stacked. Set the printing operation: according to the operation requirements, call the printing software on the working computer, set the number of copies to be printed, and send the printing task to the printer;
[0046] Equipment printing operation: The front paper separation system feeds the cardboard at the bottom of the paper stack into the printing area. When the cardboard triggers the paper end sensor, the nozzle vehicle 3 performs a scanning action in coordination with the paper feeding rhythm to perform the printing operation. When the tail of the cardboard completely enters the printing table, the next cardboard is also fed by the paper separation system at the same time to complete continuous printing. After all operations are completed, the nozzle vehicle 3 returns to the origin position, and the nozzle vehicle maintenance station 4 enters the moisturizing state.
[0047] Only some exemplary embodiments of the present utility model are described by way of illustration above. Undoubtedly, for those of ordinary skill in the art, without departing from the spirit and scope of the present utility model, the described embodiments can be modified in various different ways. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the protection scope of the claims of the present utility model.
Claims
1. A miniaturized direct-output printing machine for sheets, comprising a silent negative pressure system (1) and a printing system (2), characterized in that: The printing system (2) is arranged on one side of the silent negative pressure system (1); a nozzle carriage (3) is arranged inside the printing system (2); a nozzle maintenance station (4) is arranged on the front side of the nozzle carriage (3); a secondary ink supply system (6) is arranged on one side of the nozzle carriage (3); a primary large ink barrel (8) is arranged on the lower side of the secondary ink supply system (6); a suction paper feeding system (5) is arranged on the front side of the nozzle maintenance station (4); and a nozzle carriage lifting module (7) is arranged on the side of the nozzle carriage (3) away from the secondary ink supply system (6); The top of the silent negative pressure system (1) is provided with a fan air inlet (10), the bottom of the silent negative pressure system (1) is provided with a fan air outlet (11), the middle of the silent negative pressure system (1) is provided with a dust removal filter element (14), and the inner bottom end of the silent negative pressure system (1) is provided with a fan exhaust box (9).
2. The compact direct-output printing machine for sheets according to claim 1, characterized in that: A plurality of nozzles (23) are arranged on the front side of the interior of the nozzle carriage (3); a filter (22), a solenoid valve (21) for nozzle ink circulation, and a peristaltic pump (20) for nozzle ink circulation are arranged in sequence from left to right on the rear side of the nozzle carriage (3); a paper pressing wheel (25) and an ion wind antistatic rod (26) are arranged below the nozzle carriage (3); and a dust removal cleaning nozzle (27) is arranged on one side of the paper pressing wheel (25).
3. The compact direct-output printer for sheets according to claim 1, characterized in that: The interior of the secondary ink supply system (6) is provided with a diaphragm pump (15) for positive pressure cleaning, a three-way electromagnetic valve (16) for positive pressure / atmosphere switching, a peristaltic pump (17) for supplying ink from the primary ink barrel to the secondary ink bottle (24), and an electromagnetic valve (18) for switching ink supply from top to bottom.
4. The compact direct-output printer for sheets according to claim 1, characterized in that: The silent negative pressure system (1) is provided with a fan cooling air outlet (12) on one side of its top and a fan cooling air inlet (13) on the other side.
5. The compact direct-output printer for sheets according to claim 4, characterized in that: Noise reduction sponges are arranged inside the fan cooling air outlet (12) and the fan cooling air inlet (13).
6. The compact direct-output printing machine for sheets according to claim 3, characterized in that: An ink filter (19) is provided at one end of a peristaltic pump (17) for supplying ink from the primary ink barrel to the secondary ink bottle (24).