Filling equipment for ultrahigh-viscosity semi-solid compound seasoning
By adding high-pressure driver and nozzle design to the filling equipment, the problems of ultra-high viscosity seasonings are solved, and the high-speed injection of materials and the stable and fixed position of the seasoning bottle are achieved, which improves the stability and efficiency of the filling equipment.
Patent Information
- Application Number
- CN202421907545.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-08
- Publication Date
- 2025-07-01
- Estimated Expiration
- 2034-08-08
AI Technical Summary
When existing filling equipment deals with ultra-high viscosity semi-solid composite seasonings, it is prone to clogging and unstable filling amount, mainly due to its high viscosity and poor fluidity.
A high-pressure driver and nozzle design are added to the filling equipment. A gasket is set at the outlet end of the nozzle. The discharge port is opened on the gasket is smaller than the diameter of the outlet of the nozzle. The hydraulic cylinder drives the push end to push the material, so that the material can be shot out at a high speed, and the position of the seasoning bottle is stabilized with the limiter.
Effectively prevent material clogging, improve the stability and efficiency of filling quality, and ensure smooth filling of seasoning into the bottle.
Smart Images

Figure CN223046008U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of seasoning filling, and particularly relates to a filling device for ultra-high viscosity semi-solid compound seasonings. Background Art
[0002] With the continuous improvement of people's living standards, seasonings are needed in people's daily cooking, especially ultra-high viscosity semi-solid compound seasonings.
[0003] During the production process of ultra-high viscosity semi-solid compound seasonings, most of them are filled through filling devices. Existing filling devices generally include a feeding system, a filling system, and a control system.
[0004] Due to the high viscosity of ultra-high viscosity semi-solid compound seasonings, the products have poor fluidity and are difficult to flow freely to the filling head, resulting in problems such as blockage or unstable filling volume during the filling process.
[0005] In view of this, how to solve the defects existing in the above technical solutions has become one of the urgent problems to be solved in the technical field of seasoning filling. Summary of the Utility Model
[0006] In view of the problems existing in the background art, the purpose of the utility model is to solve the problems that the ultra-high viscosity semi-solid compound seasonings have high viscosity, poor fluidity of the products, and are difficult to flow freely to the filling head, resulting in blockage or unstable filling volume during the filling process.
[0007] In view of the problems existing in the background art, on the one hand, the utility model provides a filling device for ultra-high viscosity semi-solid compound seasonings, including
[0008] a filling device body, the filling device body is provided with a machine body,
[0009] a blanking hopper;
[0010] a filling system connected to the outlet of the blanking hopper,
[0011] the filling system includes a filling cylinder,
[0012] one end of the filling cylinder away from the filling port of the filling cylinder is provided with a guide pipe, and
[0013] a spray head is arranged in the guide pipe,
[0014] the filling system further includes a high-pressure driver for pushing the materials in the filling cylinder.
[0015] Optionally, the spray head is provided with a connecting piece, and
[0016] the connecting piece is integrally arranged with the spray head,
[0017] A gasket is provided at the outlet end of the nozzle, and
[0018] a discharge port is formed on the gasket, and
[0019] the diameter of the discharge port is smaller than the outlet diameter of the nozzle.
[0020] Optionally, the high-pressure driver includes a hydraulic cylinder,
[0021] the hydraulic cylinder is provided with a protruding end, and
[0022] a pushing end is provided at the protruding end, and
[0023] the pushing end abuts against the inner wall of the material guide pipe.
[0024] Optionally, the machine body is provided with a material guide plate,
[0025] a limiter is provided on one side of the outlet end of the material guide plate,
[0026] the limiter includes a rotary motor, and
[0027] a gear transmission is installed on the drive shaft of the rotary motor, and
[0028] the installation shaft is driven through the gear transmission.
[0029] Optionally, the other end of the installation shaft passes through the top of the machine body, and
[0030] two groups of second limit plates and first limit plates arranged in parallel are installed in sequence from bottom to top,
[0031] at least one group of second limit grooves are formed on the two groups of second limit plates arranged in parallel up and down, and
[0032] the radian of the second limit groove coincides with the body of the seasoning bottle.
[0033] Optionally, at least one group of first limit grooves are formed on the first limit plate, and
[0034] the radian of the first limit groove coincides with the outer wall of the mouth of the seasoning bottle,
[0035] the mouth of the seasoning bottle abuts against the inner wall of the first limit groove.
[0036] Optionally, the hopper is provided with a sealing cover, and a stirrer is provided on the sealing cover.
[0037] In summary, the beneficial effects of the present utility model are:
[0038] 1. The utility model adds a high-pressure driver for pushing the materials in the filling cylinder, so that when the materials are ejected from the nozzle of the filling system, they can be ejected at high speed, thereby preventing the materials from being blocked and improving the stability of the filling quality. In actual application, by starting the hydraulic cylinder, the hydraulic cylinder extends, and then drives the extending end to extend into the filling cylinder. The extending end drives the pushing end to push the materials downward, applying a certain thrust to the materials. Under the action of the downward thrust, the materials are pushed towards the outlet end of the nozzle. When the materials flow out of the outlet of the gasket, they can be ejected at high speed to prevent blockage.
[0039] 2. The utility model adds a gasket at the outlet end of the nozzle, and a discharge port is opened on the gasket, and the diameter of the discharge port is smaller than the outlet diameter of the nozzle. During filling, the ultra-high viscosity semi-solid compound seasoning first shoots out at high speed through the outlet of the gasket, thereby reducing the probability of blockage. Brief Description of the Drawings
[0040] Figure 1 It is a schematic diagram of the overall structure of an embodiment of the filling device for ultra-high viscosity semi-solid compound seasoning of the utility model;
[0041] Figure 2 It is a schematic diagram of the structure of the limiter of an embodiment of the filling device for ultra-high viscosity semi-solid compound seasoning of the utility model;
[0042] Figure 3 It is a schematic diagram of a partial structure of an embodiment of the filling device for ultra-high viscosity semi-solid compound seasoning of the utility model;
[0043] Figure 4 It is an exploded view of a partial structure of an embodiment of the filling device for ultra-high viscosity semi-solid compound seasoning of the utility model;
[0044] Figure 5 It is a schematic diagram of a partial structure at the position of the extending end of an embodiment of the filling device for ultra-high viscosity semi-solid compound seasoning of the utility model.
[0045] Reference Signs:
[0046] 100. Filling device body;
[0047] 10. Hopper;
[0048] 20. Guide plate;
[0049] 30. Limiter; 301. Rotary motor; 302. Second limit plate; 303. First limit groove; 304. Gear transmission; 305. Second limit groove; 306. Mounting shaft; 307. First limit plate;
[0050] 40. Machine body;
[0051] 50. Bracket;
[0052] 60. Connecting plate; 601. Extended end; 6011. Pushing end;
[0053] 602. Filling cylinder; 603. Feeding pipe; 6041. Gasket; 6042. Sprayer; 6043. Connector; 605. Hydraulic cylinder; 606. Feed inlet;
[0054] 70. Sealing cover;
[0055] 80. Stirrer;
[0056] 90. Safety lock. Detailed implementation manners
[0057] In order to make the objectives, technical solutions and advantages of the present utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and specific embodiments. Although exemplary embodiments are disclosed in the drawings, it should be understood that the present utility model can be implemented in various forms and should not be limited by the embodiments described herein. On the contrary, these embodiments are provided to more easily and thoroughly understand the present utility model and to completely convey the concept of the present utility model to those skilled in the art.
[0058] In the description of this specification, the description of reference terms such as "certain embodiments", "one embodiment", "some embodiments", "examples", "specific examples", or "some examples" means that the specific features, structures, materials or characteristics described in connection with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, without conflict, those skilled in the art can combine and combine the different embodiments or examples described in this specification and the features of different embodiments or examples.
[0059] In the present utility model, the terms "first", "second", and "third" are only used for the purpose of description and cannot be understood as indicating or implying relative importance; the term "plural" refers to two or more unless otherwise clearly defined. Terms such as "installation", "connection", "connection", and "fixation" should all be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; "connection" can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present utility model can be understood according to specific circumstances.
[0060] like Figures 1 to 4 As shown, this embodiment provides a filling device for ultra-high viscosity semi-solid compound seasoning, including a filling device body 100, wherein the filling device body 100 is provided with a body 40, and a material guide plate 20 is provided at the top of the body 40, and the material guide plate 20 and the body 40 are detachably connected; the filling device body 100 includes a lower hopper 10.
[0061] In actual application, due to the high viscosity of ultra-high viscosity semi-solid compound seasoning, the product has poor fluidity and is difficult to flow freely to the filling head, resulting in blockage or unstable filling volume during the filling process. In order to solve the above problems, please refer to Figure 1 , Figure 4 and Figure 5 As shown, the body 40 is provided with a bracket 50, and the bracket 50 is detachably connected to the body 40, and the bracket 50 is provided with two groups of upper and lower connecting plates 60 arranged in parallel, and a hydraulic cylinder 605 is installed on the connecting plate 60 close to the lower hopper 10 by a fixed connection method such as fastening screws; the hydraulic cylinder 605 is preferably a telescopic hydraulic cylinder;
[0062] A filling system is provided on the connecting plate 60 away from the lower hopper 10, and the filling system includes a filling barrel 602, and the filling barrel 602 is detachably connected to the connecting plate 60 away from the lower hopper 10, and a feed port 606 is provided on the filling barrel 602, and the feed port 606 is connected to the outlet of the lower hopper 10 through a pipe group. In this embodiment, the material in the lower hopper is transported to the filling barrel 602 through the pipe group.
[0063] Furthermore, the filling cylinder 602 is provided with a filling port (not noted in the figure), and a material guide tube 603 is provided at one end of the filling cylinder 602 away from the filling port, and a nozzle 6042 is provided in the material guide tube 603 .
[0064] In this embodiment, the ultra-high viscosity semi-solid compound seasoning is poured into the filling cylinder 602 and sprayed out through the spray head 6042 .
[0065] Furthermore, a connecting piece 6043 is provided on the nozzle 6042, and the connecting piece 6043 and the nozzle 6042 are integrated, the connecting piece 6043 and the material guide tube 603 are threadedly connected, a gasket 6041 is provided at the outlet end of the nozzle 6042, the gasket and the nozzle outlet end are detachably connected, and a discharge port is opened on the gasket 6041, and the diameter of the discharge port is smaller than the outlet diameter of the nozzle.
[0066] In this embodiment, the ultra-high viscosity semi-solid compound seasoning is first ejected at high speed through the outlet of the gasket 6041, thereby reducing the probability of blockage.
[0067] Further, the extending end of the hydraulic cylinder 605 is installed with an extending end portion 601 by means of fixed connection such as fastening screws, and the extending end portion 601 extends into the filling cylinder 602, and a sealing connection is adopted between the extending end portion and the filling port of the filling cylinder 602;
[0068] The extending end portion 601 is provided with a pushing end portion 6011, and the pushing end portion 6011 is made of rubber material, and the pushing end portion 6011 abuts against the inner wall of the material guiding pipe 603.
[0069] In this embodiment, by starting the hydraulic cylinder 605, the hydraulic cylinder 605 extends, thereby driving the extending end portion 601 to extend into the filling cylinder 602. The pushing end portion 6011 is driven by the extending end portion to push the material downward, applying a certain thrust to the material. Under the action of the downward thrust, the material is further pushed toward the outlet end of the nozzle. When the material flows out of the outlet of the gasket, it can be ejected at high speed to prevent blockage.
[0070] Please refer to Figure 1 and Figure 3 As shown, the feeding hopper 10 is provided with a sealing cover 70, and a stirrer 80 is provided on the sealing cover 70. The stirrer 80 can be a common stirrer on the market. The stirrer 80 includes a motor, and the motor is fixedly installed on the sealing cover 70 by fastening screws;
[0071] The stirrer 80 further includes a spiral stirring member. The driving shaft of the motor extends into the feeding hopper and is connected to the spiral stirring member through a bearing assembly, so that the materials in the feeding hopper can be fully mixed by the stirrer.
[0072] During actual installation, due to the lack of a positioning device, when filling the seasoning into the seasoning bottle through the filling system, in case of an accident, the seasoning bottle is likely to tilt, resulting in the seasoning spilling to the outside and causing waste. To solve the above technical problems, please refer to Figure 1 and Figure 2 As shown, a limiter 30 is provided on one side of the outlet end of the guide plate 20. The limiter 30 includes a rotary motor 301, and a gear transmission 304 is installed on the driving shaft of the rotary motor 301. The installation shaft 306 is driven by the gear transmission 304. The connection between the gear transmission and the installation shaft is a prior art and will not be described in detail here. The other end of the installation shaft 306 passes through the top of the machine body 40, and two sets of juxtaposed second limiting plates 302 and first limiting plates 307 are installed from bottom to top in sequence.
[0073] Furthermore, at least one set of second limiting grooves 305 are formed in the upper and lower two sets of juxtaposed second limiting plates 302, and the radian of the second limiting grooves 305 is adapted to the bottle body of the seasoning bottle, so that the bottle body of the seasoning can be clamped into the second limiting grooves 305.
[0074] Furthermore, at least one set of first limiting grooves 303 are formed in the first limiting plate 307, and the radian of the first limiting grooves 303 is adapted to the outer wall of the bottle mouth of the seasoning bottle, so that the bottle mouth of the seasoning can be clamped into the first limiting grooves 303, and the bottle mouth of the seasoning abuts against the inner wall of the first limiting grooves 303.
[0075] In this embodiment, in practical applications, by starting the rotary motor 301, the gear transmission 304 is driven by the rotary motor 301 to rotate, and then the shaft 306 is driven to rotate, and further the limiting plates (the second limiting plate and the first limiting plate) on the shaft are driven to rotate, so that the inner wall of the second limiting groove abuts against the bottle body of the seasoning bottle, and at the same time the bottle mouth of the seasoning abuts against the inner wall of the first limiting groove 303, thereby realizing the limitation of the position of the seasoning bottle and improving the stability of the seasoning bottle during the filling process.
[0076] The usage process and working principle of the present utility model:
[0077] When the present utility model is in use, only the material needs to be input into the feeding hopper 10, and the feeding port 606 is connected to the outlet of the feeding hopper 10 through a pipe group, and then the rotary motor 301 is started. The gear transmission 304 is driven by the rotary motor 301 to rotate, and then the shaft 306 is driven to rotate, and further the limiting plates (the second limiting plate and the first limiting plate) on the shaft are driven to rotate, so that the inner wall of the second limiting groove abuts against the bottle body of the seasoning bottle, and at the same time the bottle mouth of the seasoning abuts against the inner wall of the first limiting groove 303, thereby realizing the limitation of the position of the seasoning bottle, so that the inlet of the seasoning bottle is exactly located directly below the filling system;
[0078] Then the hydraulic cylinder 605 is started, the hydraulic cylinder 605 extends, and then the extending end 601 is driven to extend into the filling cylinder 602. The pushing end 6011 is driven by the extending end to push the material downward, applying a certain thrust to the material. Under the downward thrust, the material is further pushed to move towards the outlet end of the nozzle. When the material flows out of the outlet of the gasket, it can be ejected at a high speed and injected into the seasoning bottle.
[0079] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention rather than being restrictive. Although the present invention has been described in detail with reference to the embodiments, those of ordinary skill in the art should understand that any modification or equivalent replacement of the technical solutions of the present invention does not depart from the spirit and scope of the technical solutions of the present invention, and they should all be covered within the scope of the claims of the present invention.
Claims
1. Filling equipment for ultra-high viscosity semi-solid compound seasoning, characterized in that: include: A filling device body, wherein the filling device body is provided with an organism, Lower hopper; A filling system connected to the lower hopper outlet, The filling system comprises a filling cylinder, A material guide tube is provided at one end of the filling cylinder away from the filling port of the filling cylinder, and A nozzle is arranged in the material guide pipe. The filling system also includes a high-pressure driver for pushing the material in the filling cylinder.
2. The filling equipment for ultra-high viscosity semi-solid compound seasoning according to claim 1, characterized in that: The nozzle is provided with a connecting piece, and The connecting piece is integrated with the nozzle. The nozzle outlet end is provided with a gasket, and The gasket is provided with a discharge port, and The diameter of the discharge port is smaller than the outlet diameter of the nozzle.
3. The filling equipment for ultra-high viscosity semi-solid compound seasoning according to claim 1, characterized in that: The high-pressure driver comprises a hydraulic cylinder, The hydraulic cylinder is provided with a protruding end portion, and The extended end portion is provided with a push-out end portion, and The pushing end portion conflicts with the inner wall of the material guiding tube.
4. The filling equipment for ultra-high viscosity semi-solid compound seasoning according to claim 1, characterized in that: The machine body is provided with a material guide plate. A limiter is arranged at one side of the outlet end of the guide plate. The stopper includes a rotary motor, and The driving shaft of the rotating motor is provided with a gear transmission, and The mounting shaft is driven via a gear transmission.
5. The filling device for ultra-high viscosity semi-solid compound seasoning according to claim 4, characterized in that: The other end of the mounting shaft passes through the top of the machine body, and Two sets of second limit plates and first limit plates are installed in parallel from bottom to top. At least one set of second limit grooves is provided on the upper and lower sets of second limit plates arranged in parallel, and The curvature of the second limiting groove matches the body of the seasoning bottle.
6. The filling equipment for ultra-high viscosity semi-solid compound seasoning according to claim 5, characterized in that: The first limiting plate is provided with at least one set of first limiting grooves, and The curvature of the first limiting groove matches the outer wall of the mouth of the seasoning bottle. The bottle mouth of the seasoning conflicts with the inner wall of the first limiting groove.
7. The filling equipment for ultra-high viscosity semi-solid compound seasoning according to claim 1, characterized in that: The lower hopper is provided with a sealing cover, and the sealing cover is provided with a stirrer.